The synthesis of nanoscopic Ti based alloys and their effects on the MgH2 system compared with the MgH2 + 0.01Nb2O5 benchmark

The MgH₂ + 0.02Ti-additive system (additives = 35 nm Ti, 50 nm TiB₂, 40 nm TiC, <5 nm TiN, 10 × 40 nm TiO₂) has been studied by high-resolution synchrotron X-ray diffraction, after planetary milling and hydrogen (H) cycling. TiB₂ and TiN nanoparticles were synthesised mechanochemically whilst other additives were commercially available. The absorption kinetics and temperature programmed desorption (TPD) profiles have been determined, and compared to the benchmark system MgH₂ + 0.01Nb₂O₅ (20 nm). TiC and TiN retain their structures after milling and H cycling. The TiB₂ reflections appear compressed in d-spacing, suggesting Mg/Ti exchange has occurred in the TiB₂ structure. TiO₂ is reduced, commensurate with the formation of MgO, however, the Ti is not evident anywhere in the diffraction pattern. The 35 nm Ti initially forms an fcc Mg_47.5Ti_52.5 phase during milling, which then phase separates and hydrides to TiH₂ and MgH₂. At 300 °C, the MgH₂ + 0.02 (Ti, TiB₂, TiC, TiN, TiO₂) samples display equivalent absorption kinetics, which are slightly faster than the MgH₂ + 0.01Nb₂O₅ (20 nm) benchmark. All samples are contaminated with MgO from the use of a ZrO₂ vial, and display rapid absorption to ca. 90% of capacity within 20 s at 300 °C. TPD profiles of all samples show peak decreases compared to the pure MgH₂ milled sample, with many peak profiles displaying bi-modal splitting. TPD measurements on two separate instruments demonstrate that on a 30 min milling time scale, all samples are highly inhomogenous, and samplings from the exact same batch of milled MgH₂ + 0.02Ti-additive can display differences in TPD profiles of up to 30 °C in peak maxima. The most efficient Ti based additive cannot be discerned on this basis, and milling times ? 30 min are necessary to obtain homogenous samples, which may lead to artefactual benefits, such as reduction in diffusion distances by powder grinding or formation of dense microstructure. For the hydrogen cycled MgH₂ + 0.01Nb₂O₅ system, we observe a face centred cubic Mg/Nb exchanged Mg_0.165Nb_0.835O phase, which accounts for ca. 60% of the originally added Nb atoms.     

Catalytic mechanism of Nb2O5 and NbF5 on the dehydriding property of Mg95Ni5 prepared by hydriding combustion synthesis and mechanical milling

The catalytic mechanism of Nb₂O₅ and NbF₅ on the dehydriding property of Mg₉₅Ni₅ prepared by hydriding combustion synthesis and mechanical milling (HCS + MM) was studied. It was shown that NbF₅ was more efficient than Nb₂O₅ in improving the dehydriding property. In particular, the dehydriding temperature onset decreases from 460 K for Mg₉₅Ni₅ to 450 K for Mg₉₅Ni₅with 2.0 at.% Nb₂O₅, whereas it decreases to 410 K for that with 2.0 at.% NbF₅. By means of X-ray diffraction and X-ray photoelectron spectroscopy, it was confirmed that the interaction between the Nb ions and the H atoms and that between the anions (O²⁻ or F⁻) and Mg²⁺ existed in Mg₉₅Ni₅ doped with Nb₂O₅ or NbF_5. Further, the pressure–concentration-isotherms analysis clarified that these interactions destabilized the Mg–H bonding, and that NbF₅ had a better effect on the destabilization of the Mg–H bonding than Nb₂O₅ contributing to the better dehydriding property of (Mg₉₅Ni₅)2.0−NbF₅.     

Influence of multiple oxide (Cr2O3/Nb2O5) addition on the sorption kinetics of MgH2

The influence of multiple additions of two oxides, Cr₂O₃ and Nb₂O₅, as additives on the hydrogen sorption kinetics of MgH₂ after milling was investigated. We found that the desorption kinetics of MgH₂ were improved more by multiple oxide addition than by single addition. Even for the milled MgH₂ micrometric size powders, the high hydrogen capacity with fast kinetics were achieved for the powders after addition of 0.2 mol% Cr₂O₃ + 1 mol% Nb₂O₅. For this composition, the hydride desorbed about 5 wt.% hydrogen within 20 min and absorbed about 6 wt.% in 5 min at 300 °C. Furthermore, the desorption temperature was decreased by 100 °C, compared to MgH₂ without any oxide addition, and the activation energy for the hydrogen desorption was estimated to be about 185 kJ mol⁻¹, while that for MgH₂ without oxide was about 206 kJ mol⁻¹.     

Synergetic effect of Ni and Nb2O5 on dehydrogenation properties of nanostructured MgH2 synthesized by high-energy mechanical alloying

Nanostructured MgH₂-Ni/Nb₂O₅ nanocomposite was synthesized by high-energy mechanical alloying. The effect of MgH₂ structure, i.e. crystallite size and lattice strain, and the presence of 0.5 mol% Ni and Nb₂O₅ on the hydrogen-desorption kinetics was investigated. It is shown that the dehydrogenation temperature of MgH₂ decreases from 426 °C to 327 °C after 4 h mechanical alloying. Here, the average crystallite size and accumulated lattice strain are 20 nm and 0.9%, respectively. Further improvement in the hydrogen desorption is attained in the presence of Ni and Nb₂O₅, i.e. the dehydrogenation temperature of MgH₂/Ni and MgH₂/Nb₂O₅ is measured to be 230 °C and 220 °C, respectively. Meanwhile, the dehydrogenation starts at 200 °C in MgH₂–Ni/Nb₂O₅ system, revealing synergetic effect of Ni and Nb₂O₅. The mechanism of the catalytic effect is presented.     

Hydrogen desorption properties of MgH2-TiCr1.2Fe0.6 nanocomposite prepared by high-energy mechanical alloying

In the present work, high-energy mechanical alloying (MA) was employed to synthesize a nanostructured magnesium-based composite for hydrogen storage. The preparation of the composite material with composition of MgH₂-5 at% (TiCr_1.2Fe_0.6) was performed by co-milling of commercial available MgH₂ powder with the body-centered cubic (bcc) alloy either in the form of Ti-Cr-Fe powder mixture with the proper mass fraction (sample A) or prealloyed TiCr_1.2Fe_0.6 powder (sample B). The prealloyed powder with an average crystallite size of 14 nm and particle size of 384 nm was prepared by the mechanical alloying process. It is shown that the addition of the Ti-based bcc alloy to magnesium hydride yields a finer particle size and grain structure after mechanical alloying. As a result, the desorption temperature of mechanically activated MgH₂ for 4 h decreased from 327 °C to 262 °C for sample A and 241 °C for sample B. A high dehydrogenation capacity (∼5 wt%) at 300 °C is also obtained. The effect of the Ti-based alloy on improvement of the dehydrogenation is discussed.     

Effective synthesis of Mg2CoH5 by reactive mechanical milling and its hydrogen sorption behavior after cycling

Mg₂CoH₅ was synthesized by reactive mechanical milling (RMM) under hydrogen atmosphere (0.5 MPa) from 2MgH₂–Co and 3MgH₂–Co mixtures, with a yield >80%. The microstructure, structure and thermal behavior of the phases formed during the processing were investigated by transmission electron microscopy, X-ray diffraction and differential scanning calorimetry. Kinetic properties of the reaction with hydrogen of the 2MgH₂–Co and 3MgH₂–Co mixtures after RMM were evaluated using modified Sieverts-type equipment. The 3MgH₂–Co mixture showed better properties for storage applications, with its highest rate of hydrogen absorption and desorption at 300 °C, its storage capacity of about 3.7 wt% in less than 100 s, and good stability after cycling. Although the starting material presents Mg₂CoH₅ as majority phase, the cycling leads to disproportion between Mg and Co. We obtained a mixture of Mg₂CoH₅, Mg₆Co₂H₁₁ and MgH₂ hydrides, as well as other phases such as Co and/or Mg, depending on experimental conditions.     

Hydriding/dehydriding properties of MgH2/5 wt.% Ni coated CNFs composite

In this paper, we reported that the prepared nickel coated carbon nanofibers (NiCNFs) by electroless plating method exhibited superior catalytic effect on hydrogen absorption/desorption of magnesium (Mg). It is demonstrated that the nanocomposites of MgH₂/5 wt.% NiCNFs prepared by ball milling could absorb hydrogen very fast at low temperatures, e.g. absorb ∼6.0 wt.% hydrogen in 5 min at 473 K and ∼5.0 wt.% hydrogen in 10 min even at a temperature as low as 423 K. More importantly, the desorption of hydrogen was also significantly improved with additives of NiCNFs. Diffraction scanning calorimetry (DSC) measurement indicated that the peak desorption temperature decreased 50 K and the on-set temperature for desorption decreased 123 K. The composites also desorbed hydrogen fast, e.g. desorb 5.5 wt.% hydrogen within 20 min at 573 K. It is suggested that the new phase of Mg₂Ni, and the nano-sized dispersed distribution of Ni and carbon contributed to this significant improvement. Johnson–Mehl–Avrami (JMA) analysis illustrated that hydrogen diffusion is the rate-limiting step for hydrogen absorption/desorption.     

Thermal decomposition of non-catalysed MgH2 films

Nanocrystalline Mg films with thicknesses between 45 and 900 nm were prepared by e-beam on fused-SiO₂ substrates and hydrogenated at 280 °C to investigate the H-absorption/desorption process. Films were characterized by XRD, RBS, Raman, FEG, “in situ” optical measurements and TPD-MS. Whereas practically full conversion into MgH₂ is observed in thinner films (d < 150–200 nm), higher amount of hydrogen is not absorbed by thicker films (d > 200–250 nm) that is attributed to the formation of Mg₂Si–MgO phases (observed by RBS and Raman) as well as the slow kinetics of MgH₂ formation. H-desorption process is controlled by a nucleation and growth process and hydrogen is released at lower desorption temperatures (T_d = 425 °C) than bulk MgH₂. T_d are slightly lower (ΔT ∼ 25 °C) in thickest hydrogenated films (d > 200–250 nm) suggesting an influence of Mg₂Si and MgO phases, formed during hydrogenation.     

MgH2 synthesis during reactive mechanical alloying studied by in-situ pressure monitoring

The synthesis of MgH₂ by reactive mechanical milling has been studied by monitoring H₂ pressure changes inside a milling chamber. Mg and a Mg-10 wt.% C mixture were used as starting materials and milled under 0.5 MPa of H₂. The addition of C doubles the MgH₂ synthesis efficiency due to C acting as a process control agent. MgH₂ formation has been observed throughout milling and during the rest periods between milling stages. Mg hydriding during the rest periods has been found to be controlled by hydrogen diffusion through MgH₂. High-diffusivity paths along grain boundaries seem to be operative during the process. A lower bound for the diffusion coefficient of H in MgH₂ at room temperature of 10⁻²⁵ m² s⁻¹ has been estimated from the data.     

Effects of SiC nanoparticles with and without Ni on the hydrogen storage properties of MgH2

In this work, MgH₂–SiC–Ni was prepared by magneto-mechanical milling in hydrogen atmosphere. Scanning electron microscope mapping images showed a homogeneous dispersion of both Ni and SiC among MgH₂ particles. Based on the differential scanning calorimetry traces, the temperature of desorption is reduced by doping MgH₂ with SiC and Ni. Hydrogen absorption/desorption behaviour of the samples was investigated by Sievert's method at 300 °C, and the results showed that both capacity and kinetics were improved by adding SiC and Ni. The hydrogen desorption kinetic investigation indicated that for pure MgH₂, the rate-determining step is surface controlled and recombination, while for the MgH₂–SiC–Ni sample it is controlled as described by the Johnson–Mehl–Avrami 3D model (JMA 3D).     

Effects of SnO2 on hydrogen desorption of MgH2

The hydrogen desorption properties of Magnesium Hydride (MgH₂) ball milled with cassiterite (SnO₂) have been investigated by X-ray powder diffraction and thermal analysis. Milling of pure MgH₂ leads to a reduction of the desorption temperature (up to 60 K) and of the activation energy, but also to a reduction of the quantity of desorbed hydrogen, referred to the total MgH₂ present, from 7.8 down to 4.4 wt%. SnO₂ addition preserves the beneficial effects of grinding on the desorption kinetics and limits the decrease of desorbed hydrogen. Best tradeoff – activation energy lowered from 175 to 148 kJ/mol and desorbed hydrogen, referred to the total MgH₂ present, lowered from 7.8 to 6.8 wt% – was obtained by co-milling MgH₂ with 20 wt% SnO₂.     

Synthesis of BaFe12O19 by solid state method and its effect on hydrogen storage properties of MgH2

Previous studies have shown that ferrites give a positive effect in improving the hydrogen sorption properties of magnesium hydride (MgH₂). In this study, another ferrite, i.e., BaFe₁₂O₁₉, has been successfully synthesised via the solid state method, and it was milled with MgH₂ to enhance the sorption kinetics. The result showed that the MgH₂ + 10 wt% BaFe₁₂O₁₉ sample started to release hydrogen at about 270 °C which is about 70 °C lower than the as-milled MgH₂. The doped sample was able to absorb hydrogen for 4.3 wt% in 10 min at 150 °C, while as-milled MgH₂ only absorbed 3.5 wt% of hydrogen under similar conditions. The desorption kinetic results showed that the doped sample released about 3.5 wt% of hydrogen in 15 min at 320 °C, while the as-milled MgH₂ only released about 1.5 wt% of hydrogen. From the Kissinger plot, the apparent activation energy of the BaFe₁₂O₁₉-doped MgH₂ sample was 115 kJ/mol which was lower than the milled MgH₂ (141 kJ/mol)_. Further analyses demonstrated that MgO, Fe and Ba or Ba-containing contribute to the improvement by serving as active species, thus enhancing the MgH₂ for hydrogen storage.     

Hydrogen storage properties of nanostructured MgH2/TiH2 composite prepared by ball milling under high hydrogen pressure

Nanostructured MgH₂/0.1TiH₂ composite was synthesized directly from Mg and Ti metal by ball milling under an initial hydrogen pressure of 30 MPa. The synthesized composite shows interesting hydrogen storage properties. The desorption temperature is more than 100 °C lower compared to commercial MgH₂ from TG-DSC measurements. After desorption, the composite sample absorbs hydrogen at 100 °C to a capacity of 4 mass% in 4 h and may even absorb hydrogen at 40 °C. The improved properties are due to the catalyst and nanostructure introduced during high pressure ball milling. From the PCI results at 269, 280, 289 and 301 °C, the enthalpy change and entropy change during the desorption can be determined according to the van’t Hoff equation. The values for the MgH₂/0.1TiH₂ nano-composite system are 77.4 kJ mol⁻¹ H₂ and 137.5 J K⁻¹ mol⁻¹ H₂, respectively. These values are in agreement with those obtained for a commercial MgH₂ system measured under the same conditions. Nanostructure and catalyst may greatly improve the kinetics, but do not change the thermodynamics of the materials.     

Improved hydrogen storage properties of LiBH4 by mechanical milling with various carbon additives

Various LiBH₄/carbon (graphite (G), purified single-walled carbon nanotubes (SWNTs) and activated carbon (AC)) composites were prepared by mechanical milling method and further examined with respect to their hydrogen storage properties. It was found that all the carbon additives can improve the H-exchange kinetics and H-capacity of LiBH₄ to some extents. Compared with G, SWNTs and AC exhibited better promoting effect on the hydrogen storage properties of LiBH₄. Based on combined property/phase/structure analysis results, the promoting effect of the carbon additives was largely attributed to their heterogeneous nucleation and micro-confinement effect on the reversible dehydrogenation of LiBH₄.     

Effect of additive distribution in H2 absorption and desorption kinetics in MgH2 milled with NbH0.9 or NbF5

This paper presents a comparative study of H₂ absorption and desorption in MgH₂ milled with NbF₅ or NbH_0.9. The addition of NbF₅ or NbH_0.9 greatly improves hydriding and dehydriding kinetics. After 80 h of milling the mixture of MgH₂ with 7 mol.% of NbF₅ absorbs 60% of its hydrogen capacity at 250 °C in 30 s, whereas the mixture with 7 mol.% of NbH_0.9 takes up 48%, and MgH₂ milled without additive only absorbs 2%. At the same temperature, hydrogen desorption in the mixture with NbF₅ finishes in 10 min, whereas the mixture with NbH_0.9 only desorbs 50% of its hydrogen content, and MgH₂ without additive practically does not releases hydrogen. The kinetic improvement is attributed to NbH_0.9, a phase observed in the hydrogen cycled MgH₂ + NbF₅ and MgH₂ + NbH_0.9 materials, either hydrided or dehydrided. The better kinetic performance of the NbF₅-added material is attributed to the combination of smaller size and enhanced distribution of NbH_0.9 with more favorable microstructural characteristics. The addition of NbF₅ also produces the formation of Mg(H_xF_1-x)₂ solid solutions that limit the practically achievable hydrogen storage capacity of the material. These undesired effects are discussed.     

Influence of K2TiF6 additive on the hydrogen sorption properties of MgH2

In this study, the hydrogen storage properties of MgH₂ with the addition of K₂TiF₆ were investigated for the first time. The temperature-programmed desorption results showed that the addition of 10 wt% K₂TiF₆ to the MgH₂ exhibited a lower onset desorption temperature of 245 °C, which was a decrease of about 105 °C and 205 °C compared with the as-milled and as-received MgH₂, respectively. The dehydrogenation and rehydrogenation kinetics of 10 wt% K₂TiF₆-doped MgH₂ were also significantly improved compared to the un-doped MgH₂. The results of the Arrhenius plot showed that the activation energy for the hydrogen desorption of MgH₂ was reduced from 164 kJ/mol to 132 kJ/mol after the addition of 10 wt% K₂TiF₆. Meanwhile, the X-ray diffraction analysis showed the formation of a new phase of potassium hydride and titanium hydride together with magnesium fluoride and titanium in the doped MgH₂ after the dehydrogenation and rehydrogenation process. It is reasonable to conclude that the K₂TiF₆ additive doped with MgH₂ played a catalytic role through the formation of active species of KH, TiH₂, MgF₂ and Ti during the ball milling or heating process. It is therefore proposed that this newly developed product works as a real catalyst for improving the hydrogen sorption properties of MgH₂.     

Dehydrogenation kinetics and modeling studies of MgH2 enhanced by NbF5 catalyst using constant pressure thermodynamic forces

In this research, the effect of NbF₅ as an additive on the hydrogen desorption kinetics of MgH₂ was investigated and compared to TiH₂, Mg₂Ni and Nb₂O₅ catalysts. The kinetics measurements were done using a method in which the ratio of the equilibrium plateau pressure to the opposing pressure was the same for all the reactions. The data showed NbF₅ to be vastly superior to the other catalysts for improving the desorption kinetics of MgH₂. The rates of desorption were found to be in the order NbF₅ ? Nb₂O₅ > Mg₂Ni > TiH₂ > Pure MgH₂. Kinetic modeling measurements showed that chemical reaction at the phase boundary to be the likely process controlling the reaction rates. TPD analyses showed the mixture with NbF₅ has the lowest desorption temperature although it was accompanied with some weight penalty.     

Hydrogen absorption kinetics and structural features of NaAlH4 enhanced with transition-metal and Ti-based nanoparticles

The hydrogen cycled (H) planetary milled (PM) NaAlH₄ + xM (x < 0.1) system (M = 30 nm Ag, 80 nm Al, 2–3 nm C, 30 nm Cr, 25 nm Fe, 30 nm Ni, 25 nm Pd, 65 nm Ti) has been studied by high resolution synchrotron powder X-ray diffraction. Isothermal absorption kinetic isotherms have been measured over the first two H cycles. The PM NaAlH₄ + 0.1Ti system has also been studied by high resolution transmission electron microscopy (TEM). 80 nm Al and 2–3 nm C were inactive, and would not allow hydrogen (H) desorption from NaAlH₄. 30 nm Cr, 25 nm Fe, 30 nm Ni, and 25 nm Pd showed activity, but with weak kinetics of only ca. 1 wt.% H/hour. The NaAlH₄ + 0.1Ti system displays absorption kinetics of ca. 7 wt.% H/hour, comparable to TiCl₃ enhanced NaAlH₄ after five H cycles. After H cycling the PM NaAlH₄ + 0.1Ti system, we observe a body centred tetragonal (bct) χ-TiH₂ phase, which displays intense anisotropic peak broadening. The broadening is evident as a massive dislocation density of ca. 1.20 × 10¹⁷/m² in high resolution TEM images of the χ-TiH₂ phase. All originally added Ti can be accounted for in the bct χ-TiH₂ phase by quantitative phase analysis (QPA) after five H cycles. The PM NaH + Al + 0.02 (Ti-nano-alloy) system shows absorption kinetic rates in the order TiO₂ > TiN > TiC > Ti, with rapid hydrogenation kinetics of ca. 23 wt.% H/hour for TiO₂ enhanced NaAlH₄, equivalent to TiCl₃ enhanced NaAlH₄. The TiN and TiC are partially reduced by ca. 7 and 22% respectively, and the TiO₂ is completely reduced. The location of the reduced Ti cannot be discerned by X-ray diffraction at these minor proportions.     

Catalytic effect of melt-spun Ni3FeMn alloy on hydrogen desorption properties of nanocrystalline MgH2 synthesized by mechanical alloying

To improve hydrogen desorption properties of magnesium hydride, a composite material with composition of MgH₂-5 at% Ni₃FeMn has been prepared by co-milling MgH₂ powder with Ni₃FeMn alloy either in the form of as-cast (sample A) or melt-spun ribbon (sample B). The study has shown that the addition of Ni₃FeMn alloy to magnesium hydride can yield a finer particle size after mechanical alloying (MA). As a consequence, the desorption temperature of mechanically activated MgH₂ for 30 h has decreased from 319 °C to 307 °C for sample A and to 290 °C for sample B. Furthermore, some favorable effects of Ni₃FeMn alloy on hydrogen desorption kinetics have been observed. Further improvement in the hydrogen desorption of melt-spun containing composite can be related to higher hardness value of the melt-spun powder compared to the as-cast alloy, and probably a more homogeneous distribution of the alloyed elements.