Fabrication of flexible organic light‐emitting‐diode display with a flexible color filter driven by In—Ga—Zn—Oxide TFTs

Abstract— A novel flexible active‐matrix organic light‐emitting‐diode (OLED) display fabricated on planarized stainless—used‐steel substrates with a resolution of 85 dpi in a 4.7‐in. active area has been demonstrated. Amorphous indium—gallium—zinc—oxide thin‐film transistors were used as the backplane for the OLED display with high device performance, high electrical stability, and long lifetime. A full‐color moving image at a frame frequency of 60 Hz was also realized by using a flexible color filter directly patterned on a plastic substrate with a white OLED as the light source.     

Flexible active‐matrix OLED displays: Challenges and progress

Abstract— Organic light‐emitting‐device (OLED) devices are very promising candidates for flexible‐display applications because of their organic thin‐film configuration and excellent optical and video performance. Recent progress of flexible‐OLED technologies for high‐performance full‐color active‐matrix OLED (AMOLED) displays will be presented and future challenges will be discussed. Specific focus is placed on technology components, including high‐efficiency phosphorescent OLED technology, substrates and backplanes for flexible displays, transparent compound cathode technology, conformal packaging, and the flexibility testing of these devices. Finally, the latest prototype in collaboration with LG. Phillips LCD, a flexible 4‐in. QVGA full‐color AMOLED built on amorphous‐silicon backplane, will be described.     

Suspension‐deposited carbon‐nanotube networks for flexible active‐matrix displays

Abstract— The unique properties of carbon nanotubes (CNTs) promise innovative solutions for a variety of display applications. The CNTs can be deposited from suspension. These simple and low‐cost techniques will replace time‐consuming and costly vacuum processes and can be applied to large‐area glass and flexible substrates. Single‐walled carbon nanotubes (SWNTs) have been used as conducting and transparent layers, replacing the brittle ITO, and as the semiconducting layer in thin‐film transistors (TFTs). There is no need for alignment because a CNT network is used instead of single CNTs. Both processes can be applied to glass and to flexible plastic substrates. The transparent and conductive nanotube layers can be produced with a sheet resistance of 400 Ω/□ at 80% transmittance. Such layers have been used to produce directly addressed liquid‐crystal displays and organic light‐emitting diodes (OLED). The CNT‐TFTs reach on/off ratios of more than 10⁵ and effective charge‐carrier mobilities of 1 cm²/V‐sec and above.     

Development of flexible organic light‐emitting diode on barrier film and roll‐to‐roll manufacturing

To come out with a successful organic light‐emitting diode (OLED) lighting business, it is very important to have clear differentiation of OLED from LEDs. Flexible OLED has merits, such as capability to be mounted on the curved wall, which is not easy for LEDs to achieve the feature. There are several approaches to make flexible OLEDs especially among those plastic barrier films that can bring high level of flexibility, which could not be achieved by any conventional lighting method. In this paper, barrier films with various water vapor transmission rate values, including 10^{? 6} order, are applied, and the conditions to have almost no dark spot growth under 85 °C and 85% high temperature/humidity test are shown. Flexible OLED panels are manufactured with the world's first roll‐to‐roll equipment using plastic barrier film.     

Development of a color‐tunable polychromatic organic‐light‐emitting‐diode device for roll‐to‐roll manufacturing

A flexible vertically stacked flexible polychromatic color‐tunable OLED has been developed by means of low resistive intermediate electrode technology. The polychromatic OLED has a capability to show 16 million colors with 105% National Television Committee Standard (NTSC) color reproduction. The device can produce arbitrary shape with arbitrary colors, suitable for artistic expressions, just as many as those used in information displays. Independently controlled red, green, and blue light‐emitting layers are stacked vertically. With conventional indium tin oxide technology, because of the temperature restriction, it was quite difficult to achieve low resistance on plastic substrate. The reported numbers were all more than 80 Ω/□. According to the surface mobility control using Fick's law analysis, low sheet resistance 7.34 Ω/□ on plastic film was developed. At first, flexible 7.17 cm² transparent OLED was fabricated for the performance confirmation of transparent electrode. And then polychromatic color‐tunable OLED with the same size were successfully fabricated on plastic. With optical length optimization for each color stack of polychromatic OLED, more than 100% color reproduction in National Television Committee Standard was achieved by stack design. The polychromatic device can be used for colored illumination, as well as for organic‐light‐emitting display pixels for three times emission than conventional pixel design. The device is fabricated on plastic substrate so that the polychromatic organic‐light‐emitting‐diode device is manufacturable with roll‐to‐roll production line.     

Integrated gate driver circuit technology with IGZO TFT for sensing operation

In this paper, we propose a new integrated gate driver circuit for random sensing operation of external compensated organic light‐emitting diode (OLED) display using oxide thin‐film transistor (TFT). Using this technology, we successfully launched 55‐inch and 65‐inch ultrahigh definition OLED TVs with gate in panel (GIP) circuit. The structure of the existing OLED TVs implemented gate signals through the gate integrated circuits (ICs) attached to the left and right sides of the panel. The structure using the gate IC was inferior to the panel structure using the GIP in terms of process and product design and cost. Thus, we propose a new oxide GIP circuit for OLED TV. Like the previous gate IC model, the proposed GIP circuit successfully implemented the random sensing function during the display operation. This GIP circuit is also designed to overcome the problems caused by the negative Vth characteristics of the oxide device.     

Flexible AMOLED displays on stainless‐steel foil

Abstract— The world's thinnest flexible full‐color 5.6‐in. active‐matrix organic‐light‐emitting‐diode (AMOLED) display with a top‐emission mode on stainless‐steel foil was demonstrated. The stress in the stainless‐steel foil during the thermal process was investigated to minimize substrate bending. The p‐channel poly‐Si TFTs on stainless‐steel foil exhibited a field‐effectmobility of 71.2 cm²/N‐sec, threshold voltage of ?2.7 V, off current of 6.7 × 10¹³ A/μm, and a subthreshold slope of 0.63 V/dec. These TFT performances made it possible to integrate a scan driver circuit on the panel. A top‐emission EL structure was used as the display element, and thin‐film encapsulation was performed to realize a thin and flexible display. The full‐color flexible AMOLED display on stainless‐steel foil is promising for mobile applications because of its thin, light, rugged, and flexible properties.     

An 18 megapixel 4.3″ 1443 ppi 120 Hz OLED display for wide field of view high acuity head mounted displays

We developed and fabricated the world's highest resolution (18 megapixel, 1443 ppi) OLED on glass display panel. The design uses a white OLED with color filter structure for high density pixelization and an n‐type LTPS backplane for faster response time than mobile phone displays. A custom high bandwidth driver IC was fabricated. We developed a foveated pixel pipeline appropriate for virtual reality and augmented reality applications, especially mobile systems.     

Development of 8‐in. oxide‐TFT‐driven flexible AMOLED display using high‐performance red phosphorescent OLED

An 8‐in. flexible active‐matrix organic light‐emitting diode (AMOLED) display driven by oxide thin‐film transistors (TFTs) has been developed. In‐Ga‐Zn‐O (IGZO)‐TFTs used as driving devices were fabricated directly on a plastic film at a low temperature below 200 °C. To form a SiO_x layer for use as the gate insulator of the TFTs, direct current pulse sputtering was used for the deposition at a low temperature. The fabricated TFT shows a good transfer characteristic and enough carrier mobility to drive OLED displays with Video Graphic Array pixels. A solution‐processable photo‐sensitive polymer was also used as a passivation layer of the TFTs. Furthermore, a high‐performance phosphorescent OLED was developed as a red‐light‐emitting device. Both lower power consumption and longer lifetime were achieved in the OLED, which used an efficient energy transfer from the host material to the guest material in the emission layer. By assembling these technologies, a flexible AMOLED display was fabricated on the plastic film. We obtained a clear and uniform moving color image on the display.     

Flexible OLED display with 620°C LTPS TFT and touch sensor manufactured by weak bonding method

By weak bonding method, the first organic light‐emitting diode (OLED) display with 620°C low‐temperature poly‐silicon (LTPS) thin film transistor (TFT) and touch sensor, without polyimide (PI) substrate, formed on glass substrates is transferred to non‐PI flexible substrates. After transfer, the display image is free from defect, and touch sensor functions normally. Compared with device made on PI substrate, the advantages of device stability and pitch variation by transferring are shown.     

A 5.8‐in. phosphorescent color AMOLED display fabricated by ink‐jet printing on plastic substrate

Abstract— A flexible phosphorescent color active‐matrix organic light‐emitting‐diode (AMOLED) display on a plastic substrate has been fabricated. Phosphorescent polymer materials are used for the emitting layer, which is patterned using ink‐jet printing. A mixed solvent system with a high‐viscosity solvent is used for ink formulation to obtain jetting reliability. The effects of evaporation and the baking condition on the film profile and OLED performances were investigated. An organic thin‐film‐transistor (OTFT) backplane, fabricated using pentacene, is used to drive the OLEDs. The OTFT exhibited a current on/off ratio of 10⁶ and a mobility of 0.1 cm²/V‐sec. Color moving images were successfully shown on the fabricated display.     

High‐performance organic‐inorganic hybrid plastic substrate for flexible displays and electronics

Abstract— An inorganic‐dominated silica/polyimide (PI) hybrid film has been successfully developed for the fabrication of flexible AMOLEDs. The existence of networks between silica particles in the PI matrix have been confirmed by 3‐D tomography, respectively. The inorganic—organic hybrid film was achieved by roll‐type processing with a variety of attractive properties, such as low coefficient of thermal expansion (CTE, 20 ppm/°C), high transmittance (within the wavelength range of 400–700 nm), excellent flexibility, and high Young's modulus. Additionally, a flexible color‐filter, an AMEPD, and a flexible touch film were fabricated on hybrid film.     

Low‐temperature amorphous‐silicon backplane technology development for flexible displays in a manufacturing pilot‐line environment

Abstract— A low‐temperature amorphous‐silicon (a‐Si:H) thin‐film‐transistor (TFT) backplane technology for high‐information‐content flexible displays has been developed. Backplanes were integrated with frontplane technologies to produce high‐performance active‐matrix reflective electrophoretic ink, reflective cholesteric liquid crystal and emissive OLED flexible‐display technology demonstrators (TDs). Backplanes up to 4 in. on the diagonal have been fabricated on a 6‐in. wafer‐scale pilot line. The critical steps in the evolution of backplane technology, from qualification of baseline low‐temperature (180°C) a‐Si:H process on the 6‐in. line with rigid substrates, to transferring the process to flexible plastic and flexible stainless‐steel substrates, to form factor scale‐up of the TFT arrays, and finally manufacturing scale‐up to a Gen 2 (370 × 470 mm) display‐scale pilot line, will be reviewed.     

Flexible high‐resolution full‐color top‐emitting active‐matrix organic light‐emitting diode display

We developed a high‐performance 3.4‐in. flexible active‐matrix organic light‐emitting diode (AMOLED) display with remarkably high resolution using an oxide semiconductor in a backplane, by applying our transfer technology that utilizes metal separation layers. Using this panel, we also fabricated a prototype of a side‐roll display for mobile uses. In these AMOLED displays, a white OLED combined with a color filter was used in order to achieve remarkably high resolution. For the white OLED, a tandem structure in which a phosphorescent emission unit and a fluorescent emission unit are serially connected with an intermediate layer sandwiched between the emission units was employed. Furthermore, revolutionary technologies that enable a reduction in power consumption in both the phosphorescent and fluorescent emission units were introduced to the white tandem OLED.     

A 13.5‐in. Quad‐FHD flexible CAAC‐OS AMOLED display with long‐life OLED device structure

In this study, the device structure of a white tandem organic light‐emitting diode (OLED) was changed to control the emission area and thereby achieve less luminance decay. A long‐life 13.5‐inch 4 K flexible c‐axis‐aligned crystal oxide semiconductor (CAAC‐OS) active‐matrix OLED with less color shift and high resolution was fabricated using this long‐life white OLED, transfer technology, and a CAAC‐OS field‐effect transistor.     

Active matrix field sequential color electrically suppressed helix ferroelectric liquid crystal for high resolution displays

In this article, we disclose a 3‐inch 250ppi active matrix field sequential color (FSC) display based on electrically suppressed ferroelectric liquid crystal (ESHFLC). ESHFLC's ultra‐fast response time (~10 μs at 6.67 V/μm) enables the display resolution to be tripled via FSC technique. The photo‐alignment technology provides ESHFLC with optimal anchoring energy that contributes to a high contrast ratio over 10 K:1 on single pixel level measurement. A specific 3T1C pixel circuit is designed to generate continuous gray scale from FLC binary switching by utilizing the pulse width modulation concept. The low temperature poly silicon thin‐film transistor array has been used to fabricate the FSC ESHFLC display panel. We achieved an 8‐bit gray level for each color subframe, that is, R, G, and B colors that results in 24‐bit color images. We believe, because of the good optical quality and cost‐effective fabrication, this display may replace in‐plane switching or fringe‐field switching in the near future for the portable device market. Moreover, high resolution FSC ESHFLCs can find applications in the emerging virtual reality displays.     

System considerations for RGBW OLED displays

Abstract— The fabrication of full‐color RGBW OLED displays using a white emitter with RGB color filters has been previously described. This paper discusses the effect of several display‐system factors on the important RGBW OLED display performance attributes of power consumption, lifetime, and perceived image quality. These display‐system factors include the spectrum of the white OLED, the white OLED structure, the color‐filter selection, the subpixel aperture ratios, and the pixel arrangement (including sub‐sampling).     

Improvement in image quality of a 5.8‐in. OTFT‐driven flexible AMOLED display

Abstract— The image quality of an OTFT‐driven flexible AMOLED display has been improved by enhancing the performance of OTFTs and OLEDs. To reduce the operating voltage of OTFTs on a plastic film, Ta²O⁵ with a high dielectric constant was used as a gate insulator. The organic semiconductor layer of the OTFT was successfully patterned by a polymer separator, which is an isolating wall structure using an organic material. The OTFT performance, such as its current on/off ratio, carrier mobility, and spatial uniformity on the backplane, was enhanced. A highly efficient phosphorescent OLED was used as a light‐emission device. A very thin molybdenum oxide film was introduced as a carrier‐injection layer on a pixel electrode to reduce the operating voltage of the OLED. After an OTFT‐driven flexible AMOLED display was fabricated, the luminance and uniformity on the display was improved. The fabricated display also showed clear moving images, even when it was bent at a low operating voltage.     

Active‐matrix and flexible liquid‐crystal displays with carbon‐nanotube pixel electrodes

Abstract— The necessary processes to use random carbon‐nanotube networks as transparent conductors in twisted‐nematic liquid‐crystal displays have been developed, replacing indium tin oxide. Because the nanotubes are deposited vacuum‐free from suspension, the potential advantages are lower costs for material, equipment, and production. Nanotube networks are also much better suited for flexible displays than the commonly used metal oxides. With the developed processes, the world's first full‐color active‐matrix LCDs as well as directly addressed flexible displays on plastic substrates with carbon‐nanotube pixel electrodes, have been realized.     

Curved vertical‐alignment liquid crystal display with uniform brightness: From pixel design to verification

Curved liquid crystal display (LCD) suffers from an issue of uneven brightness among the vertical‐alignment LCD panels based on thin glass substrates. In this work, we investigated its origin through optical simulation and successfully realized uniform brilliance for 27‐inch curved LCD panels. The optical simulation revealed that the dark areas on the bending sides of the curved LCD panel originated from the reduced azimuth angle of the liquid crystals (LC) next to the ITO trunk. This issue could be resolved by decreasing the pretilt angle of the LC on the color filter side. Through developing pretilt angle tuning technologies, we experimentally verified that the uniform brilliance could be achieved for 27‐inch curved LCD panels with 900‐mm curvature on thin glass substrates.