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1.
The Ni3Al matrix composites with addition of 10, 15, and 20 wt% BaMoO4 were fabricated by powder metallurgy technique, and the tribological behaviors were studied from room temperature to 800 °C. It was found that BaAl2O4 formed during the fabrication process. The Ni3Al composites showed poor tribological property below 400 °C, with high friction coefficients (above 0.6) and wear rates (above 10−4 mm3/Nm). However, the composites exhibited excellent self-lubricating and anti-wear properties at higher temperatures, and the composite with addition of 15 wt% BaMoO4 had the lowest wear rate (1.10 × 10−5 mm3/Nm) and friction coefficient (0.26). In addition, the results also indicated that BaAl2O4 for the Ni3Al composites did not exhibit lubricating property from room temperature to 800 °C.  相似文献   

2.
Hardness has been popularly considered as an essential factor defining the wear resistance of hard coatings. Here, we report magnetron sputtered Cr80Si20N nanocomposite coatings, of widely varied packing densities, that exhibited identical specific wear rates, while the hardness changed over a wide range (from ~12 to ~36 GPa). All the Cr80Si20N coatings were free of extended and uninterrupted columnar boundaries, and retained low specific wear rates in the ball-on-plate sliding tests against Al2O3 counterpart with a normal load of 5 N (less than 3.0?×?10?16 m3/N m under ambient condition and less than 2.0?×?10?15 m3/N m under 3.5 wt% NaCl solution, respectively). Post examination reveals extensive interruption or termination of cracks in the wear tracks of the under-dense coatings, indicative of extrinsic toughening mechanisms by effective relief of local contact stress. Our results suggest that a critical role of toughening rather than hardening, played in enhancing the wear resistance of hard coatings, and thus would pave a way to develop highly wear-resistant coatings with a low hardness.  相似文献   

3.
A MoS3 precursor deposited on anatase nano-TiO2 is heated at 450 °C in an H2 atmosphere to synthesize MoS2/TiO2 nano-clusters. The nano-clusters are then characterized, and their tribological properties are evaluated. MoS2 is found to be composed of layered structures with 1–10 nm thicknesses, 10–30 nm lengths, and 0.63–0.66 nm layer distances. The MoS2 sizes in the MoS2/TiO2 nano-clusters are smaller and their layer distances are larger than those of pure nano-MoS2. The MoS2/TiO2 nano-clusters also present a lower average friction coefficient than pure nano-MoS2, but the anti-wear properties of both the nano-clusters and pure nano-MoS2 are similar. X-ray photoelectron spectroscopy indicates that nano-TiO2 and the element Mo are transferred to the friction surface from the MoS2/TiO2 nano-clusters through a tribochemical reaction. This produces a lubrication film containing TiO2, MoO3, and other chemicals. The nano-MoS2 changes in size and layer distance when combined with nano-TiO2, producing a synergistic effect. This may further be explained using a micro-cooperation model between MoS2 nano-platelets and TiO2 solid nanoparticles.  相似文献   

4.
In this paper, Fe3O4 based magnetic fluids with different particle concentrations were prepared by the co-precipitation technique. The size of the Fe3O4 nanoparticles is about 13 nm and their shape is spherical. The tribological performances of the fluids with different concentration Fe3O4 nanoparticles were evaluated in a MMW-1A four-ball machine. The results show that the tribological performance of magnetic fluids with proper Fe3O4 nanoparticles can be improved significantly. The maximum nonseized load (P B) has been increased by 38.4% compared with carrier liquid. The wear scar diameter has been reduced from 0.68 mm to 0.53 mm and the relative percentage in friction coefficient has decreased to 31.3%. The optimal concentration of the Fe3O4 nanoparticles in the carrier liquid is about 4 wt.%.  相似文献   

5.
Using a new quartz-made reactor, large amounts of fullerene-like (IF) MoS2 nanoparticles were synthesized by reacting MoO3 vapor with H2S in a reducing atmosphere. The nanoparticles were found to be of high crystalline order; with an average size of 70 nm and consist of more than 30 closed shells. Extensive tribological testing of the nanoparticles in two types of synthetic oils- poly-alpha olefins (PAO)- was carried out and compared to that of bulk (2H platelets) MoS2 and IF-WS2. These tests indicated that under high pressure and relatively low humidity, the IF-MoS2 exhibited a friction coefficient as low as 0.03 and the smallest wear rate of the measured systems. However, its performance was found to be lower in comparison to IF-WS2 after 2500 cycles, due probably to its inferior chemical stability. This study indicates that the tribological performance of the IF nanoparticles depends strongly on their crystalline order and size.  相似文献   

6.
A type of Si3N4/TiC micro-nanocomposite ceramic cutting tool material was fabricated using Si3N4 micro-matrix with Si3N4 and TiC nanoparticles. Cutting performance of the Si3N4/TiC ceramic cutting tool in dry cutting of hardened steel was investigated in comparison with a commercial Sialon insert. Hard turning experiments were carried out at three different cutting speeds, namely 97, 114, and 156 m/min. Feed rate (f) and depth of cut (a p) were fixed at 0.1 mm/rev and 0.2 mm, respectively. Results showed that cutting temperature increased rapidly to nearly 1000 °C with increasing cutting speed. The two types of cutting tools featured similar wear behavior. However, the Si3N4/TiC micro-nanocomposite ceramic cutting tool exhibited better wear resistance than the Sialon tool. Morphologies of crater and flank wear were observed with a scanning electron microscope. Results indicated that wear variation of the two types of ceramic cutting tools differed in the same conditions. Wear of the Si3N4/TiC micro-nanocomposite ceramic cutting tool is mainly dominated by abrasion and adhesion, whereas that of the Sialon ceramic cutting tool is dominated by abrasion, adhesion, thermal shock cracking, and flaking.  相似文献   

7.
In this present work, the in situ Al (A380)/5 wt%TiB2 composites were fabricated through salt–melt reaction using halide salts such as potassium hexafluorotitanate (K2TiF6) and potassium tetra fluoroborate (KBF4) salts as precursors. The composites were produced at four different melt temperatures (700, 750, 800, 850 °C). The formation of particle was confirmed from XRD results. The wear behaviour of Al/5 wt% TiB2 composite was investigated by varying the wear test parameters such as sliding temperature (25, 100, 150, 200 °C), applied load (10, 20, 30, 40 N), sliding velocity (0.4, 0.7, 1, 1.3 m/s). The microstructure of Al/5 wt% TiB2 composite was correlated with the wear characteristics of the composites. The wear resistance of Al/5 wt% TiB2 composite was significantly improved due to the presence of TiB2 particle in Al matrix material. The composite produced at melt temperature 800 °C showed a higher wear resistance at applied load: 10 N, sliding temperature: 25 °C and sliding velocity: 0.7 m/s. The wear mechanism for each of the tested condition was identified from the worn surfaces using scanning electron microscopy (SEM). ANOVA test was carried out to find out significant factor for the wear resistance of composite. The checking of adequacy of experimental value for the wear behaviour of composite for different testing condition was analysed by residual plots using statistical software.  相似文献   

8.
During the last decade, the usage of difficult-to-machine materials such as austenitic stainless steels has increased continuously in various industrial applications. Tools such as blind hole taps, punches, or deep drawing molds are often exposed to severe wear while machining/forming these materials, mainly due to excessive adhesion and material transfer. On combination with abrasive wear due to work-hardened wear debris, tool lifetime in these applications is often limited. In this study, ball-on-disc experiments were carried out with arc-evaporated AlCrN coatings with different Al/(Al + Cr) ratios against Al2O3 and austenitic stainless steel balls in ambient atmosphere. Test temperatures of 25, 500, and 700°C were chosen for the hard Al2O3 balls simulating severe abrasive loads, whereas 25, 150, and 250°C were used for the softer stainless steel material to evaluate the adhesive wear behavior. Characterization of the wear tracks was done by scanning electron microscopy in combination with energy-dispersive X-ray analysis and optical profilometry. The best abrasive wear resistance during testing against Al2O3 was observed for the coating with the highest Al content. In the case of the austenitic stainless steel balls, sticking of the ball material to the coating surface was the dominating wear mechanism. The influence of test temperature, chemical composition, and surface roughness was studied in detail.  相似文献   

9.
In recent decades, many additives with different characteristics have been applied to strengthen and toughen Al2O3-based ceramic cutting tool materials. Among them, SiC whiskers and SiC nanoparticles showed excellent performance in improving the material properties. While no attempts have been made to add SiC whiskers and SiC nanoparticles together into the ceramic matrix and the synergistically toughening effects of them have not been studied. An Al2O3-SiCw-SiCnp advanced ceramic cutting tool material is fabricated by adding both one-dimensional SiC whiskers and zero-dimensional SiC nanoparticles into the Al2O3 matrix with an effective dispersing and mixing process. The composites with 25 vol% SiC whiskers and 25 vol% SiC nanoparticles alone are also investegated for comparison purposes. Results show that the Al2O3-SiCw-SiCnp composite with both 20 vol% SiC whiskers and 5 vol% SiC nanoparticles additives have much improved mechanical properties. The flexural strength of Al2O3-SiCw-SiCnp is 730±95 MPa and fracture toughness is 5.6±0.6 MPa·m1/2. The toughening and strengthening mechanisms of SiC whiskers and nanoparticles are studied when they are added either individually or in combination. It is indicated that when SiC whiskers and nanoparticles are added together, the grains are further refined and homogenized, so that the microstructure and fracture mode ratio is modified. The SiC nanoparticles are found helpful to enhance the toughening effects of the SiC whiskers. The proposed research helps to enrich the types of ceramic cutting tool and is benefit to expand the application range of ceramic cutting tool.  相似文献   

10.
A silane coupling reagent (3-mercaptopropyl)trimethoxysilane (abridged as MPTS) was self-assembled on a single-crystal Si substrate to form a two-dimensional organic monolayer (MPTS-SAM). The terminal –SH group in the MPTS-SAM film was in-situ oxidized to –SO3H group to endow the film with good chemisorption ability. Then ZrO2 thin films were deposited on the oxidized MPTS-SAM by way of the enhanced hydrolysis of aqueous zirconium sulfate (Zr(SO4)2·4H2O) in the presence of aqueous HCl at 50 °C, making use of the chemisorption ability of the –SO3H group. The thickness of the ZrO2 films was determined with an ellipsometer, while their morphologies and corresponding friction forces were analyzed by means of atomic force microscopy. The hardness and elastic modulus of the ZrO2 thin films were determined on a Nanoindentation II (MET) instrument. The macro-friction and wear behaviors of the ZrO2 films sliding against an AISI-52100 steel ball were examined on a unidirectional friction and wear tester and the worn surface morphologies observed on a scanning electron microscope (SEM). As the results, the as-deposited ZrO2 thin film at a deposition duration of 100 h is about 100 nm thick, it decreases to 48 nm after annealing at 500 °C and further decreases to 45 nm after heating at 800 °C. The as-deposited ZrO2 film is relatively rougher, with the rms to be about 1.0 nm, while the ZrO2 thin films heated at 500 and 800 °C have surface roughness rms of 0.76 nm and 0.68 nm, respectively. The ZrO2 film annealed at 800 °C has a high hardness to elastic modulus (H/E) ratio (0.062) as compared to the as-deposited ZrO2 film and the film annealed at 500 °C. Both the two annealed ZrO2 films show excellent wear-resistance as they slide against AISI-52100 steel at a normal load below 2.0 N, while the one annealed at 800 °C has better wear-resistance. The differences in the friction and wear behaviors of the as-deposited ZrO2 film, the ZrO2 film annealed at 500 °C and that annealed at 800 °C are attributed to their different micro structures and compositions. Since the ZrO2 films was well adhered to the underlying MPTS-SAM, it might find promising application in the surface-protection of single crystal Si and SiC subject to sliding at small normal load in microelectromechanical systems (MEMS).  相似文献   

11.
The effects of silica addition on the thermal stability of flame-synthesized γ-Al2O3 nanoparticles are investigated in this study. Based on the electron microscope images of pure alumina, nanoparticles with diameters ranging from 20 nm to 30 nm were synthesized. No significant changes were observed after heat treatment at 900°C, 1100°C, and 1180°C. After heat treatment at 1260°C, sintered particles larger than 100 nm were observed. All images of the nanoparticles doped with silica, including those taken after heat treatment at 1260°C, showed similar particle sizes regardless of treatment temperature. Based on the X-ray diffraction patterns and specific surface areas, the onset temperature of the phase transition to α-Al2O3 for the flame-synthesized pure alumina was near 1180°C. The addition of silica greatly increased the thermal stability of the synthesized γ-Al2O3 nanoparticles.  相似文献   

12.
The novel Ta2AlC–20 vol.% Ag (TaAg) and Cr2AlC–20 vol.% Ag (CrAg) composites were tribologically tested versus a Ni-based superalloy Inc718 (SA) by dry sliding at a sliding speed of 1 m/s at room temperature in air at loads from 3 N to 18 N. The TaAg composites were also tested at 8 and 18 N at 550 °C, and at a 3 N load against the SA with different surface roughnesses at 26 °C and 550 °C. At room temperatures, the coefficients of friction, μ’s, decreased from ~0.8–0.9 to ~0.3–0.4 for both the TaAg and CrAg composites as the applied normal force increased from 3 N to 8 N. Further increases in load to 18 N did not change the μ’s. The specific wear rates, sWR, increased with increased loads for the TaAg composite; they remained almost unchanged for the CrAg composite. This behavior was attributed to the formation of glaze tribofilms—similar to ones observed previously in these tribocouples at elevated temperatures and 3 N—promoted by the increased loads. Preconditioning of the SA surface by sliding against the TaAg composite at 550 °C and 8 N resulted in μ’s of <0.2 and sWR < 10−6 mm3/N-m in subsequent room temperature sliding at 3 N. Somewhat higher, but stable room temperature μ’s of ~0.3 and sWR of ~3 × 10−5 mm3/N-m were observed when the TaAg composites were slid versus a sandblasted SA surface at 500 °C and 3 N. It follows that in situ preconditioning of the tribo-surfaces is a powerful tool for improving the properties of the MAX/Ag-SA tribocouples. The relationship between sliding conditions, chemistries of tribofilms, and their properties are discussed.  相似文献   

13.
MoS2 coatings exhibit low coefficient of friction (COF) when sliding against aluminum; however, the magnitudes of their COF show high sensitivity to environmental conditions. Ti could reduce the sensitivity of the frictional behavior of MoS2 coatings to moisture. This study examines the tribological properties of Ti containing MoS2 coating (Ti–MoS2) tested against an aluminum alloy (Al-6.5% Si) in ambient air (58% relative humidity, RH), dry oxygen, dry air and dry N2 (< 4% RH) atmospheres. The Ti–MoS2 coating exhibited similar COF values under an ambient (0.14), dry oxygen (0.15) and dry air (0.16) atmospheres. It was found that oxidation of MoS2 to MoO3 was responsible for high COF under these testing conditions as revealed by Energy-dispersive X-ray Spectroscopy (EDS) and micro-Raman spectroscopy. However, a low and stable COF of 0.07 was observed under a dry N2 condition. This work further showed that the tests performed at elevated temperatures, up to 400 °C in a dry N2 atmosphere sustained the low and stable COF of the Ti–MoS2 coatings. The sliding tests performed under a dry N2 atmosphere prevented the formation of MoO3 and as a result, the Ti–MoS2 coatings maintained low COF values. Low COF values were also attributed to the formation of MoS2 transfer layers.  相似文献   

14.
Tribological behaviors and the relevant mechanism of a highly pure polycrystalline bulk Ti3AlC2 sliding dryly against a low carbon steel disk were investigated. The tribological tests were carried out using a block-on-disk type high-speed friction tester, at the sliding speeds of 20–60 m/s under a normal pressure of 0.8 MPa. The results showed that the friction coefficient is as low as 0.1∼0.14 and the wear rate of Ti3AlC2 is only (2.3–2.5) × 10−6 mm3/Nm in the sliding speed range of 20–60 m/s. Such unusual friction and wear properties were confirmed to be dependant dominantly upon the presence of a frictional oxide film consisting of amorphous Ti, Al, and Fe oxides on the friction surfaces. The oxide film is in a fused state during the sliding friction at a fused temperature of 238–324 °C, so it takes a significant self-lubricating effect.  相似文献   

15.
Post-deposition blasting treatments of cemented carbide cutting tools coated by chemical vapour deposition have gained increasing interest. Within the present work, α- and κ-Al2O3 coatings dry-blasted using different pressures as well as globular and edged blasting materials were investigated. A higher pressure resulted in an increase in the compressive residual stresses, as determined by X-ray diffraction. Both blasting materials had a minor influence on the roughness of α-Al2O3, while the edged material caused a significant roughness increase for κ-Al2O3. For α-Al2O3 dry-blasted using the globular material, complete stress relaxation could be observed after annealing at 500 °C, whereas for α-Al2O3 dry-blasted using the edged material as well as for the κ-Al2O3, an annealing temperature of 900 °C was necessary for stress relaxation. The friction coefficient of the dry-blasted samples first increases with increasing temperature, due to increasing plastic deformation of the blasting material transferred onto the coating surface, until it decreases again above 700 °C, due to softening of the transferred material.  相似文献   

16.
NiCr–Al2O3–SrSO4–Ag self-lubricating composites were prepared by powder metallurgy method and the tribological properties of composites were evaluated by a ball-on-disk tribometer against alumina ball at wide temperature range from the room temperature to 1,000 °C in air. The linear coefficient of thermal expansion was evaluated for investigation of thermal stability of composites. The tribo-chemical reaction films formed on the rubbing surfaces and their effects on the tribological properties of composites at different temperatures were addressed according to the surface characterization by SEM, XRD, and XPS. The results show that the NiCr–Al2O3 composite with addition of 10 wt% SrSO4 and 10 wt% Ag exhibits satisfying friction and wear properties over the entire temperature range from room temperature to 1,000 °C. The composition of the tribo-layers on the worn surfaces of the composites is varied at different temperatures. The synergistic lubricating effect of SrAl4O7, Ag, and NiCr2O4 lubricating films formed on worn surfaces were identified to reduce the friction coefficient and wear rate from room temperature to 800 °C. Meanwhile, at 1,000 °C, the SrCrO4 and NiAl2O4 was formed on the worn surfaces during sliding process, combining with the NiCr2O4, Al2O3, Cr2O3, Ag, and Ag2O, which play an important role in the formation of a continuous lubricating film on the sliding surface.  相似文献   

17.
The wear properties of a La62Cu12Ni12Al14 bulk metallic glass (BMG) using sliding wear system under the various normal loads and the annealing conditions have been investigated. Although the La62Cu12Ni12Al14 BMG is brittle during the tensile testing, it exhibits ductile behaviors during the sliding wear process. The SEM and the EDS analyses of the wear tracks and the debris after the sliding wear processes indicate that the wear mechanism is a combination of abrasion, adhesion, and oxidation. It is found that the wear resistance is significantly affected by the normal loads. With the increases in the wear load, the wear loss and the friction coefficient decrease. In addition, it is found that the wear properties are significantly affected by the annealing conditions. Compared with the annealed BMG alloys, the as-cast BMG alloy with a low hardness exhibits good wear resistance, which is attributed to the better ductility during the wear testing.  相似文献   

18.
Seed-assisted solution synthesis of hollow IF-MoS2 nanoparticles allows independent control of particles size and MoS2 slabs crystallinity. Variations of the reaction mixture composition influence the particle size in the range 50–150 nm. As demonstrated by Rietvelt refinement of the X-ray diffraction patterns, the sulfide crystallinity depends only on the post-treatment temperature (350–750 °C) and not on the particle size. The tribological properties of new MoS2 nanoparticles prepared by seed-assisted solution technique were investigated and showed a strong decrease in the friction coefficient and wear compared with base oil. Small particles of 50–60-nm size showed the best results. The particle size above 100 nm is deleterious for the lubrication properties since it hinders particles penetration into the contact zone. MoS2 slabs crystallinity had lesser influence on the lubrication efficiency. However, less-crystallized samples treated at 350 °C showed better lubrication, apparently because of easier exfoliation of the individual MoS2 slabs, leading to more efficient formation of tribofilm.  相似文献   

19.
The light yield in CaMoO4 scintillating crystals irradiated with α particles and γ rays from 241Am and 137Cs radioactive isotopes, respectively, have been measured. It is shown that the light yield in this crystal for γ rays, measured in the wavelength range of 400–700 nm at room temperature (22°C), is ~3000 photons/MeV, and the ratio α/β is ~0.25.  相似文献   

20.
The paper presents the study results of laser modification of FeB–Fe2B surface layers produced on Vanadis-6 steel using pack cementation method. Microstructure, x-ray phase analysis, chemical composition study using wave dispersive spectrometry method, microhardness, corrosion resistance as well as surface condition, roughness, and wear resistance were investigated. The diffusion boronizing processes were performed at 900 °C for 5 h in the EKabor® powder mixture. The boronized layers had a dual-phase microstructure composed of two types of iron borides, FeB and Fe2B, and their microhardness ranged from 1800 to 1400 HV. The laser surface modification was carried out on specimens after diffusion boronizing process using CO2 laser with a nominal power of 2600 W. Laser beam power used in this experiment was equal to 1040 W and was constant. While the three values of scanning speed were used: 19, 48, and 75 mm/s. During laser modification, the multiple tracks were made where distance between of axis tracks was equal to 0.5 mm. As a result of this process, microstructure consisted of remelted zone, heat-affected zone, and substrate was obtained. In remelted zone, the boron-martensite eutectic was observed. Boronized layers after laser modification were characterized by the mild gradient of microhardness from surface to the substrate and their value was dependent on the scanning speed used and was between 1700 and 1100 HV. Corrosion resistance tests revealed reducing the current of corrosion in case of laser modification process. Wear resistance of laser modified specimens was improved in comparison to diffusion boronized layers.  相似文献   

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