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1.
Nanocomposites of poly(vinyl chloride) (PVC) and nano‐calcium carbonate (CaCO3) particles were prepared via melt blending, and chlorinated polyethylene (CPE) as an interfacial modifier was also introduced into the nanocomposites through preparing CPE/nano‐CaCO3 master batch. The mechanical properties, morphology, and rheology were studied. A moderate toughening effect was observed for PVC/nano‐CaCO3 binary nanocomposites. The elongation at break and Young's modulus also increased with increasing the nano‐CaCO3 concentration. Transmission electron microscopy (TEM) study demonstrated that the nano‐CaCO3 particles were dispersed in a PVC matrix uniformly, and a few nanoparticles agglomeration was found. The toughening effect of the nano‐CaCO3 particles on PVC could be attributed to the cavitation of the matrix, which consumed tremendous fracture energy. The notched Izod impact strength achieved a significant improvement by incorporating CPE into the nanocomposites, and obtained the high value of 745 J/m. Morphology investigation indicated that the nano‐CaCO3 particles in the PVC matrix was encapsulated with a CPE layer through preparing the CPE/nano‐CaCO3 master batch. The evaluation of rheological properties revealed that the introduction of nano‐CaCO3 particles into PVC resulted in a remarkable increase in the melt viscosity. However, the viscosity decreased with addition of CPE, especially at high shear rates; thus, the processability of the ternary nanocomposites was improved. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 2714–2723, 2004  相似文献   

2.
孙水升  张玲  李春忠  曹宏明  周秋玲 《化工学报》2005,56(11):2233-2239
选择了不同的表面处理剂对纳米CaCO3进行表面改性. 研究了不同表面处理剂对CaCO3/PVC纳米复合材料微观结构、界面结合强度、力学性能及加工性能的影响.研究表明,钛酸酯偶联剂处理可使纳米CaCO3颗粒在PVC基体中达到良好分散,明显改善纳米CaCO3颗粒与PVC基体之间的界面结合,并提高其界面结合强度.力学性能和流变性能研究表明,钛酸酯处理的纳米CaCO3填充PVC具有更高的拉伸强度、冲击强度以及更低的平衡转矩, 而且CaCO3/PVC复合材料的冲击韧性在填充量为20%(mass)时达到最大值26.5 kJ•m-2,是纯PVC的4倍.  相似文献   

3.
Isotactic polypropylene (PP) and calcium carbonate (CaCO3) nanocomposites were prepared by melt extrusion in a twin screw extruder. The commercial CaCO3 nanoparticles had a poor dispersion in PP matrix. The addition of a small amount of a nonionic modifier during melt extrusion greatly improved the dispersion of CaCO3 nanoparticles. The influence of CaCO3 nanoparticles on the crystallization of PP was studied by wide angle X-ray diffraction and polarized optical microscopy. The introduction of CaCO3 particles resulted in small and imperfect PP spherulites, decreased spherulite growth rate and induced formation of β-form PP. The yield strength of PP decreased gradually while its Young's modulus increased slightly with increasing CaCO3 loading. By adding 1.5 wt% of nonionic modifier to PP/CaCO3 (85/15) nanocomposite these tensile properties were not changed much but the notched Izod impact energy of the composites was significantly increased.  相似文献   

4.
Nano-sized antimony trioxide (Sb2O3) particles were modified by in-situ methyl methacrylate (MMA)/Sb2O3 polymerization. Subsequently, these modified nanoparticles were compounded with poly(vinyl chloride) (PVC) to prepare PVC/Sb2O3 nanocomposites. In-situ MMA/Sb2O3 polymerization kinetics shows that nano-Sb2O3 particles do not inhibit polymerization of MMA. PMMA shell covered on the surface of nano-sized Sb2O3 particles have enhanced interactions with PVC matrix, breaking down nano-Sb2O3 particle agglomerates and improving their dispersion in the matrix (average particle size of 60-80 nm) and also increasing the particle-matrix interfacial adhesion. Thus, nano-Sb2O3 particles reinforce and toughen PVC. It was observed that at 2.5 wt% of nano-Sb2O3 particles modified by in-situ PMMA optimal properties were achieved in Young's modulus, tensile yield strength, elongation at break and Charpy notched impact strength. Detailed examinations of micro-failure mechanisms of tensile specimens showed that nano-Sb2O3 particles acted as stress concentrators leading to debonding/voiding and deformation of the matrix material around the nanoparticles. Under impact fracture, the nano-Sb2O3 particles prolonged crack initiation time, and increased energy absorptions for crack initiation and fracture propagation caused by strong interfacial interaction between nanoparticles and PVC matrix. These mechanisms lead to impact toughening of the nanocomposites.  相似文献   

5.
Poly(vinyl chloride) (PVC) nanocomposites with different contents of copper alumina (Cu-Al2O3) nanoparticles were prepared by the solution casting method. The effects of the nanoparticles on structural, thermal, electrical, contact angle and mechanical properties were thoroughly examined. The presence of Cu-Al2O3 in the macromolecular chain was confirmed through Fourier transform infrared (FTIR) spectroscopy. The X-ray diffraction (XRD) analysis of PVC nanocomposites showed the systematic arrangement of Cu-Al2O3 nanoparticles within the polymer, which indicated the higher crystallinity of the nanocomposites. The surface morphology of PVC was changed into hemispherical shaped particles by the inclusion of nanofiller was analyzed from SEM images. The glass transition temperature of the nanocomposites obtained from differential scanning calorimetry (DSC) was found to be increased with an increase in loading of nanoparticles in the polymer. The AC conductivity and dielectric studies revealed that the inclusion of nanofiller increases the electrical properties of the material and the composite with 7 wt.% sample showed the maximum conductivity and dielectric constant. The mechanical properties such as modulus, tensile strength, hardness, and impact properties of the PVC nanocomposites were significantly enhanced by the reinforcement of nanoparticles into the PVC matrix. The reinforcing mechanism behind the increase in tensile strength with the addition of nanoparticles was correlated with different theoretical models. The highest mechanical and electrical properties were observed for 7 wt.% Cu-Al2O3 loaded nanocomposite. Contact angle measurements of PVC with various loadings of Cu-Al2O3 nanofillers demonstrated that the nanoparticle attachment increased the hydrophobicity of the polymer matrix.  相似文献   

6.
The nanocomposite of the Poly(vinyl chloride)/acrylonitrile-chlorinated- polyethylene-styrene (ACS)/methylacryloylpropyl-contaning polyhedral oligomeric silsesquioxane (MAP-POSS) (PVC/ACS/MAP-POSS) was prepared. Plasticizing behavior, dynamic rheology behavior and mechanical properties of the nanocomposites were investigated. The results showed that the plastic time decreased with increasing MAP-POSS content. The dynamic storage modulus G ′, loss modulus G″ and complex viscosity η* of the nanocomposites all exhibit a monotonic change with increasing frequency, and all have maximum when MAP-POSS content is 4 wt%, at the same frequency. The MAP-POSS can be used as an efficient process aid and impact aid of PVC/ACS blend at appropriate content.  相似文献   

7.
CaCO3/acrylonitrile‐butadiene‐styrene (ABS) and CaCO3/ethylene‐vinyl acetate copolymer (EVA)/ABS nanocomposites were prepared by melting‐blend with a single‐screw extruder. Mechanical properties of the nanocomposites and the dispersion state of CaCO3 particles in ABS matrix were investigated. The results showed that in CaCO3/EVA/ABS nanocomposites, CaCO3 nanoparticles could increase flexural modulus of the composites and maintain or increase their impact strength for a certain nano‐CaCO3 loading range. The tensile strength of the nanocomposites, however, was appreciably decreased by adding CaCO3 nanoparticles. The microstructure of neat ABS, CaCO3/ABS nanocomposites, and CaCO3/EVA/ABS nanocomposites was observed by scanning electron microscopy. It can be found that CaCO3 nanoparticles were well‐dispersed in ABS matrix at nanoscale. The morphology of the fracture surfaces of the nanocomposites revealed that when CaCO3/EVA/ABS nanocomposites were exposed to external force, nano‐CaCO3 particles initiated and terminated crazing (silver streak), which can absorb more impact energy than neat ABS. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008  相似文献   

8.
Epoxy resin/CaCO3 nanocomposites were prepared by the methods of extruding, solution blending, and in situ and inclusion polymerization, respectively. The contents of nanoparticles in the nanocomposites were varied from 5 wt % to 15 wt %. Powder coatings with different content of nanoparticles were made from the nanocomposites. The results showed that the cupping property and impact resistance decreased with the increase of coating film thickness. The dispersion of nanoparticles in epoxy matrix affected the impact resistance and cupping property of the obtained coating films greatly. The coating films made from the nanocomposite prepared by in situ and inclusion polymerization showed that the best impact resistance and the maximum cupping property was achieved when nano‐CaCO3 content was 5 wt %. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 2656–2660, 2006  相似文献   

9.
The effects of particle size and surface treatment of CaCO3 particles on the microstructure and mechanical properties of poly(vinyl chloride) (PVC) composites filled with CaCO3 particles via a melt blending method were studied by SEM, an AG‐2000 universal material testing machine and an XJU‐2.75 Izod impact strength machine. The tensile and impact strengths of CaCO3/PVC greatly increased with decreasing CaCO3 particle size, which was attributed to increased interfacial contact area and enhanced interfacial adhesion between CaCO3 particles and PVC matrix. Titanate‐treated nano‐CaCO3/PVC composites had superior tensile and impact strengths to untreated or sodium‐stearate‐treated CaCO3/PVC composites. The impact strength of titanate‐treated nano‐CaCO3/PVC composites was 26.3 ± 1.1 kJ m−2, more than three times that of pure PVC materials. The interfacial adhesion between CaCO3 particles and PVC matrix was characterized by the interfacial interaction parameter B and the debonding angle θ, both of which were calculated from the tensile strength of CaCO3/PVC composites. Copyright © 2005 Society of Chemical Industry  相似文献   

10.
Poly(vinyl chloride) (PVC) composites filled with nano‐ and micro‐CaCO3 particles were prepared via a melt blending method. Transmission electron microscopy images revealed better dispersion of nano‐CaCO3 than micro‐CaCO3 in the PVC matrix. With more than 5 phr (parts per 100 parts of resin) of nano‐CaCO3 content, both impact strength and heat stability were improved. Accelerated weathering tests were performed to investigate UV stability. The impact strength and white index obtained upon weathering exposure of PVC/(80 μm CaCO3) nanocomposites showed a significant improvement upon incorporating nano‐CaCO3. J. VINYL ADDIT. TECHNOL., 2011. © 2011 Society of Plastics Engineers  相似文献   

11.
To improve the mechanical properties and structure of poly(vinyl chloride) (PVC)/nano‐CaCO3 nano composite, a core (nano‐CaCO3)/shell (SR) structured filler (40–60 nm) was successfully prepared by refluxing methyl vinyl silicone rubber (SR) and nano‐CaCO3 particles (coupling agent KH550, KH560, or NDZ‐101 as interfacial modifier) in toluene with vigorous stirring, according to an encapsulation model. It is effective in rigid PVC composite's toughness and reinforcement. The interfacial modifier's structure and interaction of nanocomposites of PVC/SR/nano‐CaCO3 were studied. The results indicate that KH560 has the optimal interfacial modificatory effect. The environmental scanning electron microscope (ESEM) study testified that PVC/SR/nano‐CaCO3 nanocomposites had a typical rubber–plastics‐toughening mechanism. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 2560–2567, 2006  相似文献   

12.
Nanosilica particles are functionalized by in situ surface‐modification with trimethyl silane and vinyl silane. Resultant reactive nanosilica (coded as RNS) contains double bonds and possesses good compatibility with vinyl chloride (VC) and polyvinyl chloride (PVC). This makes it feasible for RNS to copolymerize with VC generating RNS/PVC composites via in situ suspension polymerization. As‐prepared RNS/PVC composite resins are analyzed by means of FTIR. The tensile strength and impact strength of compression‐molded RNS/PVC composites are measured and compared with that of compression‐molded PVC composites doped with dispersible nano‐SiO2 particles (abridged as DNS) surface‐modified with trimethyl silane alone. Moreover, the thermal stability of compression‐molded RNS/PVC and DNS/PVC composites is evaluated by thermogravimetric analysis. It has been found that RNS/PVC composites possess greatly increased impact strength and tensile strength than PVC matrix, while DNS/PVC composites possess higher impact strength than PVC matrix but almost the same tensile strength as the PVC matrix. This implies that DNS is less effective than RNS in improving the mechanical strength of PVC matrix. Particularly, RNS/PVC composites prepared by in situ suspension polymerization have much higher mechanical strength than RNS/PVC composites prepared by melt‐blending, even when their nanosilica content is only 1/10 of that of the melt‐blended ones. Besides, in situ polymerized RNS/PVC and DNS/PVC composites have better thermal stability than melt‐blended nanosilica/PVC composites. Hopefully, this strategy, may be extended to fabricating various novel high‐performance polymer‐matrix composites doped with organically functionalized nanoparticles like RNS. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013  相似文献   

13.
A Brabender torque rheometer equipped with an internal mixer was used to study the influence of compounding method on the properties of (rigid PVC)/(treated and untreated nano‐CaCO3) nanocomposites. Two different methods were studied for the addition of surface treated and untreated nano‐CaCO3 during the melt mixing of rigid PVC. Direct dry mixing of rigid PVC and nano‐CaCO3, and addition of nano‐CaCO3 at the onset of PVC fusion were investigated. Dispersion of treated and untreated nano‐CaCO3 was studied by X‐ray diffraction and scanning electron microscopy. Results showed that using direct dry mixing improved the dispersion of nano‐CaCO3 in the PVC matrix by lowering the fusion time. The mechanical properties of the nanocomposite samples such as impact strength, tensile strength, and elongation at break were improved by using this method. The addition of treated nano‐CaCO3 at the onset of fusion caused a simultaneous decrease in torque. Also, rigid PVC nanocomposites prepared with treated nano‐CaCO3 showed better mechanical properties than those of nanocomposites prepared with the untreated nano‐CaCO3. J. VINYL ADDIT. TECHNOL., 18:153–160, 2012. © 2012 Society of Plastics Engineers  相似文献   

14.
The focus of this work is to investigate the effect of different manufacturing methods on nanoparticles dispersion and rheological properties of polycarbonate (PC) filled nano-calcium carbonate (CaCO3) nanocomposites. Two methods were used to prepare the PC/CaCO3 nanocomposites through twin-screw extruder: one was compounding PC with CaCO3 nano-powder, named PC-CP; another was compounding PC with CaCO3 aqueous suspension, named PC-CAS. The relationship between the processing method and the particle dispersion, matrix molecular weight and rheological properties of the nanocomposite was discussed. Morphological observation showed that nanoparticles were dispersed more homogeneously in PC-CAS. Gel permeation chromatography (GPC) test showed that molecular weight drop of PC-CAS was smaller than PC-CP when CaCO3 content under 2.2 wt%. Melt flow rate (MFR) and capillary rheological behavior indicated the change of rheological property of PC-CP was larger than PC-CAS while CaCO3 content under 2.6 wt%. In general, both the dispersion and rheological property of PC-CAS were better than PC-CP under a reasonable CaCO3 content.  相似文献   

15.
Nano‐CaCO3 was used as nano‐scale filler and poly(1,2‐propylene glycol adipate) (PPA) was used as polymeric plasticizer in flexible poly(vinyl chloride) (PVC) sheets for the partial replacement of di(2‐ethyl hexyl) phthalate (DOP) in this paper. The effect of PPA and nano‐CaCO3 on restraining DOP migration was evaluated via extraction tests. The results showed that the introduction of nano‐CaCO3 can decrease the extraction rate of DOP in the PVC matrix. The tensile strength and elongation at break of CaCO3‐1/PPA‐20/DOP‐30/PVC were similar to those of DOP‐50/PVC, and CaCO3‐1/PPA‐20/DOP‐30/PVC exhibited the superior suppression of DOP migration compared with DOP‐50/PVC. Thermogravimetry analysis (TGA) indicated that the addition of nano‐CaCO3 effectively improved the thermal stability of the nanocomposites. Therefore, the combination of PPA and nano‐CaCO3 is an effective approach to suppress the migration of DOP. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012  相似文献   

16.
High-dielectric constant (high-K) polymer nanocomposites based on nematic liquid crystals and CaCu3Ti4O12 (CCTO) nanoparticles have been prepared. The host matrix is polymer dispersed liquid crystals (PDLC) in which LC (E7) droplets are dispersed in different polymer blends ratios of poly vinyl chloride/poly aniline (PVC/PANI). The PDLC (PVC/PANI/E7) in the appropriated ratios; (90/10/5), (75/25/5), and (50/50/5) were composited with 10 wt% CCTO nanoparticles. The IR spectra recorded for the PDLC nanocomposites present a spectrum similar to that of pure PDLC but with a slight shift of the peak positions. The addition of PANI and CCTO to PDLC enhances the thermal stability of the nanocomposites. SEM demonstrates agglomerates of CCTO dispersed in the polymer textures. Moreover, the addition of E7 facilitates the integration of PANI in PDLC matrix. The broadband dielectric spectrum shows high-frequency relaxation in addition to low-frequency interfacial polarization (Maxwell-Wagner type polarization). Besides, ε′ at 50 Hz is in the order of 105 for PDLC/CCTO (50/50/5/10) nanocomposite. In addition, the computed energy density is found to be 74.66 J/cm3. This presumed ratio could be accentuated as a potential candidate for energy storage application with respect to the considerations of device fabrications.  相似文献   

17.
Poly(vinyl chloride) (PVC)/SiO2 nanocomposites were prepared via melt mixture using a twin‐screw mixing method. To improve the dispersion degree of the nanoparticles and endow the compatibility between polymeric matrix and nanosilica, SiO2 surface was grafted with polymethyl methacrylate (PMMA). The interfacial adhesion was enhanced with filling the resulting PMMA‐grafted‐SiO2 hybrid nanoparticles characterized by scanning electron microscopy. Both storage modulus and glass transition temperature of prepared nanocomposites measured by dynamic mechanical thermal analysis were increased compared with untreated nanosilica‐treated PVC composite. A much more efficient transfer of stresses was permitted from the polymer matrix to the hybrid silica nanoparticles. The filling of the hybrid nanoparticles caused the improved mechanical properties (tensile strength, notched impact strength, and rigidity) when the filler content was not more than 3 wt %. Permeability rates of O2 and H2O through films of PMMA‐grafted‐SiO2/PVC were also measured. Lower rates were observed when compared with that of neat PVC. This was attributed to the more tortuous path which must be covered by the gas molecules, since SiO2 nanoparticles are considered impenetrable by gas molecules. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008  相似文献   

18.
Poly(vinyl chloride) (PVC)‐based nanocomposites containing 2 wt% zinc oxide (ZnO) nanoparticles were prepared by solution casting and the effect of the PVC molecular weight (MW) on the morphology, thermal properties, and thermogravimetric behavior was studied. The addition of ZnO nanoparticles to PVCs of different MWs increased the glass transition temperature (Tg) of the resulting nanocomposites, the extent of which was dependent upon the MW of the PVC matrix. The nanocomposite samples exhibited broadened transition zones as compared with their unfilled PVC matrices. The extent of transition zone broadening was also controlled by the MW of the PVC matrix in the nanocomposites. In the absence of ZnO nanoparticles, the increase in MW of PVC had no effect on the breadth of the transition zone. The TGA results showed that the incorporation of ZnO nanoparticles into PVC matrices of different MWs accelerated the first stage weight loss via the nanoparticle catalytic effect through removal of HCL from the polymeric chains. The presence of ZnO nanoparticles lowered the second stage weight loss, and the char yield obtained for nanocomposites samples was significantly greater than that obtained for neat PVC samples. At low MWs, the presence of ZnO nanoparticles had no effect on the first stage of thermal degradation process. The presence of ZnO nanoparticles in the matrix in different nanocomposites was revealed by SEM observations, and the EDX analysis demonstrated a progressive improvement in the distribution and dispersion state of ZnO nanoparticles in the PVC‐based nanocomposites as the MW of PVC matrix gradually increased. J. VINYL ADDIT. TECHNOL., 25:E63–E71, 2019. © 2018 Society of Plastics Engineers  相似文献   

19.
Novel composite particles based on nanoscale calcium carbonate (nano‐CaCO3) as the core and polyacrylates as the shell were first synthesized by in situ encapsulating emulsion polymerization in the presence of the fresh slush pulp of calcium carbonate (CaCO3) nanoparticles. Subsequently, these modified nanoparticles were compounded with rigid poly(vinyl chloride) (RPVC) to prepare RPVC/CaCO3 nanocomposites. At the same time, the effects of the reinforcement and toughening of these modified nanoparticles on RPVC were investigated, and the synergistic effect of modified nanoparticles with chlorinated polyethylene (CPE) was also studied. The results showed that in the presence of nano‐CaCO3 particles, the in situ emulsion polymerization of acrylates was carried out smoothly, and polyacrylates successfully encapsulated on the surface of nano‐CaCO3 to prepare the modified nanoparticles, breaking down nano‐CaCO3 particle agglomerates, improving their dispersion in the matrix, and also increasing the particle–matrix interfacial adhesion. Thus, the effects of the reinforcement and toughening of these modified nanoparticles on RPVC were very significant, and the cooperative effect of the nanoparticles with CPE occurred in the united modification system. Scanning electron microscopy analyses indicated that large‐fiber drawing and network morphologies coexisted in the system of joint modification of nanoparticles with CPE. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 3940–3949, 2007  相似文献   

20.
This paper reports experiments on grafting of a new polymerizable monomer onto organophilic montmorillonite. The monomer, 5‐methacryloyloxy‐1,4:36‐D ‐anhydrosorbitol (MAS), was synthesized by reacting methacryloyl chloride and isosorbide in the presence of Et3N as base. Then, Cloisite 20A was reacted with vinyltrichlorosilane to replace the edge hydroxyl groups of the clay with a vinyl moiety. Because the reaction liberates HCl, it was performed in the presence of sodium hydrogen carbonate to prevent the exchange of quaternary alkylammonium cations with H+ ions. Only the silanol groups on the edge of the clay react with vinyltrichlorosilane. After the reaction, the product maintained the same basal spacing as the precursor. The radical polymerization of the product with MAS as a vinyl monomer led to chemical grafting of the polymer onto the montmorillonite surface. The homopolymer formed during polymerization was separated from the grafted organoclay by Soxhlet extraction. Chemical grafting of the polymer onto Cloisite 20A was confirmed using infrared spectroscopy. The prepared nanocomposite materials and the grafted nanoparticles were studied using X‐ray diffraction and scanning and transmission electron microscopy. Exfoliated nanocomposite was obtained for 1 wt% clay loadings. The nanocomposites were studied using thermogravimetric and dynamic mechanical analyses. Improved thermal properties were observed for nanocomposites with 1–5 wt% clay content. © 2012 Society of Chemical Industry  相似文献   

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