Poly(l-lactide) comb polymer brushes on the surface of clay layers

Poly(l-lactide) (PLLA) comb polymers on poly(hydroxyethyl methacrylate) (PHEMA) backbone were prepared on the surface of clay layers by a combination of in situ atom transfer radical polymerization (ATRP) and ring-opening polymerization. An ATRP initiator with a quaternary ammonium salt end group was intercalated into the interlayer spacing of clay. PHEMA polymer brushes on the surface of clay layers were prepared by in situ ATRP. PLLA comb polymers on PHEMA backbone were prepared by ring-opening polymerization. X-ray diffraction (XRD) and transmission electron microscopy (TEM) results showed that with the increase of comb chain length more and more exfoliated structure was created. Aggregation of wormlike comb polymer brushes on the surface of clay layers was observed by TEM. Differential scanning calorimeter (DSC) results indicated that both the melting points and glass transition temperatures of the comb polymer brushes increase with the increase of comb chain length. The equilibrium melting temperature of the comb polymer brush on the surface of clay layers is lower than cleaved polymer. An atomic force microscopy (AFM) image proves the formation of wormlike structure by cleaved comb polymers.     

Mechanical and rheological properties of the maleated polypropylene–layered silicate nanocomposites with different morphology

Three types of maleated polypropylene–layered silicate nanocomposites with different dispersion states of layered silicate (deintercalated, intercalated, and exfoliated states) are prepared from two kinds of polypropylenes with different molecular weights, organically modified layered silicate and pristine montmorillonite to investigate the effect of the final morphology of the nanocomposite on the rheological and mechanical properties. Maleated polypropylene with high molecular weight intercalates slowly and the other with low molecular weight exfoliates fast into the organophilic layered silicates. Rheological properties such as oscillatory storage modulus, nonterminal behavior, and relative viscosity has close relationship with the dispersion state of layered silicates. The exfoliated nanocomposite shows the largest increase and the deintercalated nanocomposite shows almost no change in relative shear and complex viscosities with the clay content. The exfoliated nanocomposite shows the largest drop in complex viscosity due to shear alignment of clay layers in the shear flow. In addition, the final dispersion state of layered silicates intimately relates to the mechanical property. The dynamic storage moduli of nanocomposites show the same behavior as the relative shear and complex viscosities. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 1526–1535, 2003     

Nanoscale patterning through self-assembly of hydrophilic block copolymers with one chain end constrained to surface

Poly(oligo(ethylene glycol) methacrylate) (POEGMA)-block-poly(2-(methacryloyloxy) ethyl trimethylammonium chloride) (PMETAC) brushes were synthesized on silicon wafer surfaces by a surface-initiated atom transfer radical polymerization (ATRP) method. Salt-triggered collapse of the polyelectrolyte in solution was employed to induce phase segregations between the two hydrophilic blocks and thus to develop nanoscale patterns. The smallest feature size was about 10 nm and was tunable on the nanoscale. Various patterns including spherical aggregates, wormlike aggregates, and line patterns were obtained through adjusting the upper block layer thickness. These nanopatterns could switch between the different morphologies through the treatment of selective solvents. The adsorption behavior of fibrinogen on these patterns was also studied by ellipsometry, water contact angle measurement, AFM and radio labelling method. The results showed that these nanopatterns possess the ability to pattern proteins.     

Subsurface mechanical properties of polyurethane/organoclay nanocomposite thin films studied by nanoindentation

A series of the exfoliated or intercalated PU/organoclay nanocomposite thin films were prepared by in situ polymerization of polyol/organoclay mixture, chain extender and diisocyanate. The surface mechanical properties of the PU/organoclay nanocomposite films were investigated by means of nanoindentation. The results show that the hardness, elastic modulus and scratch resistant of the nanocomposites dramatically improved with the incorporation of organoclay. This improvement was dependent on the clay content as well as the formation structure of clay in the PU matrix. At 3% clay content, the hardness and elastic modulus of intercalated nanocomposites increased by approximately 16% and 44%, respectively, compare to pure PU. For exfoliated nanocomposite, the improvements in these properties were about 3.5 and 1.6 times higher than the intercalated ones. The exfoliated PU nanocomposites also had greater hardness and showed better scratch resistance compared to the intercalated ones.     

Deformation and fracture behavior of polyamide nanocomposites: The effect of clay dispersion

This study describes the effect of the clay content and its dispersion on deformation and fracture behavior of polyamide nanocomposites. Two nanocomposite systems, intercalated and exfoliated nanocomposites containing layered silicate, were compared. They were prepared by melt‐compounding of polyamide with sodium montmorillonite or organophilized montmorillonite. It has been shown that while the exfoliated structure imparts to the nanocomposite higher stiffness and strength, the toughness is inferior to the intercalated nanocomposite. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Arranged Microdomain Structure Induced by Clay Silicate Layers in Block Copolymer-Clay Nanocomposites

Summary We propose a novel scheme for controlling the nanostructures of organic polymer materials by using nanoparticles as templates and we also demonstrate a spontaneous formation of arranged microdomain structures in block copolymers controlled by clay silicate layers dispersed at the nanometer level. Block copolymer-layered silicate nanocomposites were prepared by melt compounding of hydrogenated styrene-butadiene-styrene triblock copolymer with organophilic layered silicates intercalated with stearylammonium. Their morphologies were observed by transmission electron microscopy. The triblock copolymer microdomain structures were found to be arranged along the dispersed silicate layers. Such structures did not exist in the original block copolymer. TEM images suggest that the formation of the arranged microdomain structures are induced and controlled by the interaction of the silicate layers, which act as templates. It is thought that these controlled nanostructures were formed through the selective absorption of the polystyrene segments on dispersed silicate surfaces followed by segregation of each segment.     

Preparation and barrier property of poly(ethylene terephthalate)/clay nanocomposite using clay‐supported catalyst

Poly(ethylene terephthalate) (PET)/clay nanocomposite was prepared by the direct polymerization with clay‐supported catalyst. The reaction degree of catalyst against the cation exchange capacity of clay was 8 wt %. The intercalation of PET chains into the silicate layers was revealed by X‐ray diffraction studies. SEM morphology of the nanocomposite showed a good dispersion of clay‐supported catalyst, ranging from 30 to 100 nm. The intercalated and exfoliated clay‐supported catalyst in PET matrix was also observed by TEM. The improvement of O₂ permeability for PET/clay‐supported catalyst composite films over the pure PET is approximately factors of 11.3–15.6. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 4875–4879, 2006     

Studies on thermal properties of PS nanocomposites for the effect of intercalated agent with side groups

Polystyrene-layered silicate nanocomposites were prepared from three new organically modified clays by emulsion polymerization method. These nanocomposites were exfoliated up to 3 wt% content of pristine clay relative to the amount of polystyrene (PS). The intercalated agents C₂₀, C₂₀-4VB, and C₂₀-POSS intercalated into the galleries result in improved compatibility between hydrophobic polymer and hydrophilic clay and facilitate the well dispersion of exfoliated clay in the polymer matrix. Results from X-ray diffraction, TEM and Fourier transform infrared spectroscopy indicate that these intercalated agents are indeed intercalated into the clay galleries successfully and these clay platelets are exfoliated in resultant nanocomposites. Thermal analyses of polystyrene-layered silicate nanocomposites compared with virgin PS indicate that the onset degradation temperature ca. 25 °C increased and the maximum reduction in coefficient of thermal expansion (CTE) is ca. 40% for the C₂₀-POSS/clay nanocomposite. In addition, the glass transition temperatures of all these nanocomposites are higher than the virgin PS.     

聚丁二烯在粘土片层间的插层及受限运动研究

以聚丁二烯液体橡胶/粘土纳米复合凝胶为研究对象,研究粘土片层在液体橡胶中的分散及高分子链在粘土片层间的受限运动.XRD和TEM的测试结果表明,当有机粘土质量分数为10%时,有机粘土(C18-clay)在聚丁二烯(PB)中为插层结构,而在端羟基聚丁二烯(HTPB)中为剥离结构.此外,氘代苯-d6在插层型或剥离型纳米复合凝...     

Clay intercalation and influence on flammability and crystallization behaviors of POE‐based nanocomposites

Ethylene‐octene copolymer (POE)‐based nanocomposites were prepared from POE or maleic anhydride grafted POE with organo‐modified montmorillonite (OMT) using melt blending technique. Their morphology, flammability, and crystallization behavior were investigated by X‐ray diffraction (XRD), transmission electron microscopy (TEM), cone calorimeter, and differential scanning calorimetry (DSC). XRD and TEM studies confirmed the intercalation of clay layers within the POE matrix whereas the exfoliation throughout the maleated POE matrix. Cone calorimetry results exhibited that the reduction in heat release rate of exfoliated maleated‐POE/OMT nanocomposite was greater than that of intercalated POE/OMT nanocomposite. The DSC results suggested that the nonisothermal kinetics crystallization of the exfoliated nanocomposite corresponded to tridimensional growth with heterogeneous nucleation. POLYM. COMPOS., 2008. © 2008 Society of Plastics Engineers     

Synthesis and characterization of exfoliated poly(styrene-co-methyl methacrylate)/clay nanocomposites via emulsion polymerization with AMPS

A method was described for synthesis of exfoliated poly(styrene-co-methyl methacrylate)/clay nanocomposites through an emulsion polymerization with reactive surfactant, 2-acrylamido-2-methyl-1-propane sulfonic (AMPS) which made the polymer end-tethered on pristine Na-MMT.AMPS widened the gap between clay layers and facilitates comonomers penetrate into clay. Silicate layers affect the composition of comonomers, for example A0.3M10S10T5 showed the elevated composition of MMA end tethered on silicate when compared to the feed ratio and polar methyl methacrylate (MMA) was considered to have the stronger interaction with clay layers than styrene.The exfoliated structure of extracted nanocomposite was confirmed by XRD and transmission electron microscopy. The onset of thermal decomposition for nanocomposites shifted to a higher temperature than that for neat copolymer. The dynamic moduli of nanocomposites increase with clay content. Dynamic storage modulus and complex viscosity increased as the clay content increased. In low frequency region all prepared nanocomposites exhibited apparent low-frequency plateaus in the linear storage modulus. Complex viscosity showed shear-thinning behavior as the clay content increases.     

Isothermal crystallization of intercalated and exfoliated polyethylene/montmorillonite nanocomposites prepared by in situ polymerization

Polyethylene/montmorillonite (PE/MMT) nanocomposites with different dispersion states of MMT were prepared by in situ polymerization. Isothermal crystallization of the intercalated nanocomposite, in which the PE chains were confined in the MMT layers, was studied and was compared with that of the exfoliated nanocomposite. It is observed that the intercalated sample has longer induction period, longer crystallization half time and larger crystallization activation energy than the exfoliated sample, showing that crystallization of PE is retarded due to confinement of the MMT layers. Analysis of crystallization kinetics shows that Avrami exponent (n) increases gradually with crystallization temperature. However, the maximal value of n is 2.0 for the intercalated sample, but it can reach 3.0 for the exfoliated sample. It is inferred that the stems of the PE crystals confined in the MMT layers are parallel to the MMT layers. The Hoffman-Weeks extrapolation method cannot be applied in the intercalated sample because of the small lateral surface of the PE crystals. Based on the depression of the melting temperature, the specific free energy of the PE/MMT interface was estimated, which is about 1.0 mJ/cm², much smaller than the free energy of the lateral surface of PE crystals. This is attributed to the origin of the strong nucleation effect of MMT.     

Polymer/layered silicate nanocomposites by combined intercalative polymerization and melt intercalation: a masterbatch process

Poly(ε-caprolactone) (PCL) and poly(vinyl chloride) (PVC) layered silicate nanocomposites were prepared by combination of intercalative polymerization and melt intercalation. In a first step, high clay content PCL nanocomposites were prepared by in situ polymerization of ε-caprolactone intercalated between selected organo-modified silicate layers. The polymerization was catalyzed with dibutyltin dimethoxide in the presence of montmorillonites, the surface of which were previously exchanged with (functionalized) long alkyl chains ammonium cations. Then, these highly filled PCL nanocomposites were added as masterbatches in commercial PCL and PVC by melt blending. The intercalation of PCL chains within the silicate layers by in situ polymerization proved to be very efficient, leading to the formation of intercalated and/or exfoliated structures depending on the organo-clay. These masterbatches were readily dispersed into the molten PCL and PVC matrices yielding intercalated/exfoliated layered silicate nanocomposites which could not be obtained by melt blending the matrix directly with the same organo-modified clays. The formation of nanocomposites was assessed both by X-ray diffraction and transmission electronic microscopy. Interestingly, this so-called ‘masterbatch’ two-step process allowed for preparing PCL nanocomposites even with non-modified natural clay, i.e. sodium montmorillonite, which showed a material stiffness much higher than the corresponding microcomposites recovered by direct melt intercalation. The thermal stability of PCL nanocomposites as a function of clay content was investigated by thermogravimetry (TGA).     

Preparation of polypropylene–clay nanocomposites by the co‐intercalation of modified polypropylene and short‐chain amide molecules

The effect of short‐chain amide (AM) molecules on the intercalation of montmorillonite clay has been investigated by the melt blending of polypropylene (PP) with clay in the presence of AM molecules such as 13‐cis‐docosenamide (erucamide). Polypropylene–clay nanocomposites (PPCNs) were prepared by the co‐intercalation of maleic anhydride grafted polypropylene (PP–MA) and an AM compound. The resulting nanocomposite structures were characterized with X‐ray diffraction (XRD) and transmission electron microscopy, whereas the thermal characterization of the PPCNs was conducted by thermogravimetric analysis. XRD results showed that the AM molecules intercalated into clay galleries and increased the interlayer spacing, a result confirmed by surface energy (contact angle) and melt flow index measurements. This additive allowed the formation of an intercalated nanocomposite structure, but an exfoliated PPCN structure was also formed with the use of AM with a PP–MA‐based compatibilizer. A new preparation method for PPCNs was, therefore, developed by the co‐intercalation of AM and PP–MA; this resulted in a significantly improved degree of intercalation and dispersion. The enhanced thermal stability of PPCN, relative to pure PP, further demonstrated the improved clay dispersion in the nanocomposite structures prepared by this method. A possible mechanism for the co‐intercalation of AM and PP–MA into the clay galleries is proposed, based on hydrogen bonding between these additives and the silicate layers. Consideration is also given to possible chemical reactions and physical interactions in this rather complex system. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

E‐beam‐cured layered‐silicate and spherical silica epoxy nanocomposites

This research demonstrates that an epoxy nanocomposite can be made through electron beam (e‐beam) curing. The nanofillers can be two‐dimensional (layered‐silicate) and zero‐dimensional (spherical silica). Both the spherical silica epoxy nanocomposite and the layered‐silicate epoxy nanocomposite can be cured to a high degree of curing. The transmission electron microscopy (TEM) and small‐angle X‐ray scattering of the e‐beam‐cured layered‐silicate epoxy nanocomposites demonstrate the intercalated nanostructure or combination of exfoliated and intercalated nanostructure. The TEM images show that the spherical silica epoxy nanocomposite has the morphology of homogeneous dispersion of aggregates of silica nanoparticles. The aggregate size is ～ 100 nm. The dynamic mechanical analysis shows that the storage modulus of the spherical silica nanocomposite has been improved, and the glass transition temperature can be very high (～ 175°C). © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Influence of intercalated organoclay on the phase structure and physical properties of PTT–PTMO block copolymers

Poly(trimethylene terephthalate-block-tetramethylene oxide) (PTT–PTMO) copolymer/organoclay nanocomposites were prepared by in situ polymerization. They showed an intercalated silicate structure, as determined by X-ray diffraction and transmission electron microscopy. The influence of intercalated organoclay on the two-phase structure and mechanical properties of PTT–PTMO block copolymer was examined by using DSC and tensile tests. The DSC results imply that the silicate layers (Nanofil 32) in PTT–PTMO act as nucleation agents and accelerate the crystallization of PTT hard phase during the cooling down process from the melt. The introduction of silicate layers does not have great effect on the glass transition temperature of PTMO-rich soft phase, melting temperature of PTT hard phase, and degree of crystallinity of the nanocomposites. As the organoclay loading in the nanocomposites increase, the enhanced tensile modulus and yield stress was observed. The cyclic tensile tests showed that obtained nanocomposites have values of permanent set comparable to the neat PTT–PMO copolymer.     

Preparation and thermal properties of resole‐type phenol resin–clay nanocomposites

Resole‐type phenol resin–clay nanocomposites have been prepared successfully by melt compounding phenol resin with organophilic clay. In the resulting phenol resin–clay nanocomposite, the silicate layers of the clay were exfoliated and dispersed as monolayers. The nanocomposite exhibited higher long‐term heat resistance when compared with unmodified phenol resin. It was surmised that the silicate layers of the clay acted as barriers to oxygen penetration into the resin, as the degree of heat degradation of the nanocomposite was much lower than that of the straight phenol resin. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 99: 3236–3240, 2006     

Development of high‐performance epoxy/clay nanocomposites by incorporating novel phosphonium modified montmorillonite

Novel organoclays were synthesized by several kinds of phosphonium cations to improve the dispersibility in matrix resin of composites and accelerate the curing of matrix resin. The possibility of the application for epoxy/clay nanocomposites and the thermal, mechanical, and adhesive properties were investigated. Furthermore, the structures and morphologies of the epoxy/clay nanocomposites were evaluated by transmission electron microscopy. Consequently, the corporation of organoclays with different types of phosphonium cations into the epoxy matrix led to different morphologies of the organoclay particles, and then the distribution changes of silicate layers in the epoxy resin influenced the physical properties of the nanocomposites. When high‐reactive phosphonium cations with epoxy groups were adopted, the clay particles were well exfoliated and dispersed. The epoxy/clay nanocomposite realized the high glass‐transition temperature (T_g) and low coefficient of thermal expansion (CTE) in comparison with those of neat epoxy resin. On the other hand, in the case of low‐reactive phoshonium cations, the dispersion states of clay particles were intercalated but not exfoliated. The intercalated clay did not influence the T_g and CTE of the nanocomposite. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Morphology of polymer/silicate nanocomposites High density polyethylene and a nitrile copolymer

Summary Nanoscale composites of a modified silicate with either high-density polyethylene (HDPE) or a nitrile copolymer have been examined. Hydrophilic silicate clay was intercalated by ion exchange reaction of alkylammonium ions. X-ray diffraction (XRD) and transmission electron microscopy (TEM) results revealed that so-modified silicate layers were finely dispersed in these polymeric matrices. Instead of being individually dispersed, most layers were found in thin stacks comprising several swollen layers. Greater dispersion was found in the nitrile copolymer rather than in HDPE, suggesting differences in the degree of physical interaction with the modified clay. Lamellar crystals of HDPE formed parallel to the silicate layers. Received: 24 April 1998/Accepted: 8 May 1998     

Nanocomposites of ethylene-vinyl acetate copolymer (EVA) and organoclay prepared by twin-screw melt extrusion

Preparation of nanocomposites based on ethylene-vinyl acetate copolymer (EVA) and organoclay by melt intercalation is described in this paper. Effects of VA content, melt flow index (MFI) and maleation of EVA on melt intercalation were investigated by X-ray diffraction. The level of intercalation into the organoclay increases greatly as VA content increases from 6 to 12 wt%, but shows minimal change from 12 to 28 wt%. For 28 wt% VA content polymers with MFI from 3 to 150, interlayer expansion exhibited a maximum at MFI = 6. Exfoliated nanocomposites were not obtained for a range of unfunctionalized EVA's of different VA content and MFI. Use of maleated EVA (MEVA) had an obvious improvement on exfoliation of the silicate layers probably due to chemical interaction between the MEVA matrix and silicate layers. FTIR results showed that the MA functionality reacts during processing. Lower clay content favored formation of an exfoliated nanocomposite structure. Exfoliated nanocomposites from MEVA exhibited higher Young's modulus and tensile strength than either pure EVA or intercalated nanocomposites from non-maleated EVA. Polym. Compos. 25:535–542, 2004. © 2004 Society of Plastics Engineers.