孔隙率和孔径对反应烧结多孔氮化硅陶瓷介电性能的影响

研究添加成孔剂法制备的有球形宏观孔的多孔氮化硅陶瓷在不同孔隙率和孔径下的介电性能.通过控制成孔剂苯甲酸的加入量和调节成孔剂的粒径可达到烧结体的气孔率和孔径可控的目的.结果表明:随着成孔剂量的增加,样品气孔率变大,反应烧结后烧结体中的α-Si3N4相增多,样品的介电常数ε'和介电损耗tanδ降低.在成孔剂加入的质量分数为30%时,随着成孔剂的粒径变大,反应烧结后烧结体中气孔的直径变大而气孔率不变,样品的ε'和tan δ也相应降低.得到的样品中最低的ε'值为2.4297.     

烧结助剂对多孔氮化硅陶瓷的力学性能及介电性能的影响

通过添加烧结助剂,采用常压烧结工艺制备出不同气孔率(19%～54%)的氮化硅陶瓷.采用Archimedes法、三点弯曲法和Vickers硬度测试法测量了材料的密度、气孔率、抗弯强度及硬度.用X射线衍射及扫描电镜检测了相组成和显微结构.用谐振腔法测试了氮化硅陶瓷在10.2 GHz的介电特性.结果表明:材料具有优良的介电性能.随着烧结助剂的减少,样品中气孔率增加,力学性能有所下降,介电常数和介电损耗降低.添加Lu2O3所制备的氮化硅陶瓷的力学性能和介电性能优于添加Eu2O3或Y2O3制备的氮化硅陶瓷.当气孔率高于50%时,多孔氮化硅陶瓷(添加入5%的Y2O3或Lu2O3,或Eu2O3,质量分数)的抗弯强度可达170 MPa,介电常数为3.0～3.2,介电损耗为0.000 6～0.002.     

硅粉粒径对反应烧结多孔氮化硅陶瓷介电性能的影响

以硅粉为原料,添加质量分数为30%的成孔剂(苯甲酸)球形颗粒,反应烧结制备了气孔率为55%,具有球形宏观孔的低密度多孔氮化硅陶瓷.研究了硅粉粒径对反应烧结多孔氮化硅陶瓷介电性能的影响.结果表明:烧结后样品的介电常数ε'和介电损耗tanδ随着初始硅粉粒径的减小都有明显的降低.平均颗粒尺寸为7μm的硅粉制备的样品的ε'嘬小,约为2.5.原料硅粉的粒径变化将影响反应烧结的反应速率,从而影响反应烧结后样品的生成相和微观结构.随着平均颗粒尺寸的减小,反应烧结后Si3N4相含量增加,Si2ON2相和游离硅含量减少,气孔变小.     

烧结助剂含量对多孔Si3N4/BN复合陶瓷力学性能和介电性能的影响

以Si3N4和BN为原料,叔丁醇为溶剂,SiO2、Y2O3和Al2O3为烧结助剂,采用凝胶注模成型工艺制备具有高强度、低介电常数多孔Si3N4/BN复合陶瓷。研究了Y2O3和Al2O3含量对多孔陶瓷气孔率、孔径分布、物相组成、显微结构、抗弯强度和介电常数的影响。结果表明:通过调节Y2O3和Al2O3含量,多孔Si3N4/BN复合陶瓷的气孔率由55%增加到68%,气孔尺寸呈单峰分布,平均孔径为0.89～1.02μm;抗弯强度和相对介电常数随Y2O3和Al2O3含量的增加而单调增大,抗弯强度和相对介电常数的变化范围分别为29.9～60.9 MPa和2.30～2.85;通过调节Y2O3和Al2O3含量调控气孔率,能够获得介电性能和力学性能可调的高性能透波材料。     

稀土Sm2O3对多孔Si2N2O陶瓷显微结构和性能的影响EI北大核心CSCD

以Si3N4与Si O2为初始原料、Sm2O3为烧结助剂,通过无压烧结制备了气孔率不同的多孔Si2N2O陶瓷。研究了烧结温度、助剂含量对烧结后的产物的影响;测试了多孔Si2N2O陶瓷的力学性能、介电性能和抗氧化性能。结果表明：烧结温度过高或助剂含量过高都会导致Si2N2O相的分解;助剂含量对Si2N2O陶瓷微观组织产生明显的影响,随着助剂含量的增多,其显微结构由细小层片状过渡到板状晶粒再到短纤维搭接的板状晶粒结构,所制备的Si2N2O陶瓷比Si3N4陶瓷具有更优异的性能,抗弯强度为220 MPa,介电常数ε为4.1,介电损耗tanδ〈0.005。1 400℃氧化10 h,Si2N2O与Si3N4的质量增量分别为0.6%与2.1%。     

掺杂TiN对热压烧结Si3N4微波介质陶瓷介电性能的影响

为改善Si3N4微波介质陶瓷介电常数低,不能满足某些毫米波需求的问题,探究掺杂不同质量分数TiN对热压烧结Si3N4微波介质陶瓷介电性能的影响.采用粉碎球磨一体式混料机对原料进行混合,经热压烧结制成实验样品,使用SEM和射频阻抗分析仪分别对样品的微观结构及介电常数、介电损耗进行测定,分析样品微观结构、介电常数、介电损耗...     

矾土基合成莫来石质多孔陶瓷的研制

采用发泡法与添加造孔剂相结合,以高铝矾土和高岭土为骨料,长石作熔剂,并添加适量的煤、MgSO4和CaSO4作发泡剂,煤为造孔剂,PVA为粘结剂,干压成型后于1500℃左右烧成制备了莫来石质多孔陶瓷。制得的多孔陶瓷莫来石生成量高达90%以上,其气孔分布均匀,孔径分布范围为100～300μm;气孔率高达52.3%（闭孔气孔率为38.7%,开孔气孔率为13.6%）;体积密度为0.9731g/cm3;抗压强度为25.1317MPa;导热系数为0.143W/（m.K）的多孔陶瓷。     

介电可调型多孔钛酸钡压电陶瓷制备及性能研究

采用冷冻干燥法结合固相烧结制备了具有层状孔结构的多孔钛酸钡压电陶瓷，研究了固含量对陶瓷的相组成、微观结构、介电和铁电性能的影响。随着固含量的增加，所制备的陶瓷孔径、气孔率均减小，介电常数和极化强度均随气孔率的增大而减小。在气孔率为67%、频率为100 k Hz、居里温度T_C=121℃时，最大介电常数降为571.88，相比于致密钛酸钡陶瓷介电常数有所降低，而介电损耗并未明显增大；在30 kV/cm场强下，剩余极化强度Pr为2.00μC/cm²。通过孔结构的设计，实现了多孔钛酸钡压电陶瓷得介电可调性。所制备的多孔压电陶瓷可利用内部交联孔道和压电效应在污水过滤中实现循环使用，亦可在水声换能、声呐探测、生物医学等诸多方面得到应用，具有很广泛的应用前景。     

中温烧结X9R型陶瓷电容器介质材料的研究

用溶胶-凝胶法制备Li-Ba-B-Si(LBBS)助烧剂粉体,通过固相法制备LBBS助烧剂添加BaTiO_3-Na_(0.5)Bi_(0.5)TiO_3-Nb_2O_5(BT-NBT-Nb)介质陶瓷,研究LBBS助烧剂含量对BT-NBT-Nb陶瓷的烧结性能、相结构、微观结构及介温温度稳定性的影响。随着LBBS助烧剂含量的增加,介质陶瓷的烧结温度逐渐降低,平均晶粒尺寸先增大后减小,所有的样品的介温曲线都出现了双峰结构,室温介电常数先增加后减小,介电损耗逐渐减小。结果表明,添加剂含量为1.0 wt%～1.5 wt%的陶瓷样品能满足X9R特性(在-55～200℃范围内ΔC/C_(25℃)≤±15%)。当LBBS助烧剂添加量为1.0 wt%时,介质陶瓷性能最佳,室温介电常数为1266,介电损耗为0.018,烧结温度为1100℃,有望用于多层陶瓷电容器的介质陶瓷。     

多孔低介电氧化硅陶瓷材料的制备

采用氧化硅为原料,木屑作为造孔剂制备了多孔的氧化硅陶瓷材料。借助于气孔率测试、抗弯强度测试、介电性能测试和SEM测试手段分析了造孔剂和烧结助剂的添加量对材料性能的影响。结果表明:加入BN作为添加剂烧成的氧化硅抗弯强度最大可达到14.80MPa。加入木屑作为造孔剂制备的陶瓷可以形成明显的气孔,气孔率最高可达到48.40%,介电常数最低可以达到3.0。     

梯度多孔载Ag羟基磷灰石陶瓷的制备和性能研究

本文采用添加造孔剂法制备孔隙呈现梯度分布的多孔载Ag羟基磷灰石(Ag-HA)陶瓷.研究了造孔剂分布、烧结温度和载Ag含量对梯度多孔Ag-HA陶瓷孔隙度的影响.分析了烧结产物的物相组成和微观形貌,测量了烧结后梯度多孔Ag-HA陶瓷的压缩性能和抗菌性能.研究结果表明:随着中间层造孔剂含量增加,梯度多孔Ag-HA陶瓷的孔隙度...     

三维网络结构多孔氮化硅陶瓷增强体的制备

以Si3N4和Si粉为主要原料,Al2O3、Y2O3等为助剂,制备Si3N4料浆,用有机前驱体浸渍和二次烧成工艺来制备具有网络结构的多孔氮化硅陶瓷增强体.结果表明:二次烧成能显著提高材料性能,烧成温度在1600～1700℃为宜.用XRD、SEM、XEDS等对二次烧成材料的显微结构和晶相进行分析,研究二次烧成制度改善材料性能的原因,以利于更好的优化工艺.     

High performance porous Si3N4 ceramics prepared by coated pore-forming agent method

Coated pore-forming agent method (CPFAM) was introduced to improve the pore-forming agent method (PFAM) for the preparation of porous silicon nitride ceramics. Using SEM in combination with measurements of porosity and flexural strength, it has been found that the flexural strength of the porous silicon nitride ceramics produced with the CPFAM method is significantly higher than those without the coating process: a 100% increase in flexural strength for samples with a porosity of 50%. The porous silicon nitride ceramics also have a very low dielectric constant, which is ideal for applications in wave-transmitting systems. The enhanced mechanical strength of the silicon nitride made by the CPFAM method is a result of a more uniform distribution of the spherical pores and the formation of a dense layer of rod-like microstructures near the surface of the pores.     

The preparation and characterization of porous alumina ceramics using an eco-friendly pore-forming agent

This work presents the preparation of porous alumina ceramics through the sacrificial phase method, using an eco-friendly material, namely waste coffee grounds, as a pore-forming agent. The effects of coffee grounds content in the green ceramic bodies on the linear and volumetric shrinkage, as well as the total and open porosity of the sintered product, were evaluated. The influence of the resulting porosity on mechanical properties of the prepared porous alumina was determined using Brazilian disk compression test for the determination of the indirect tensile strength of the prepared samples. Microstructure and pores morphology were characterized by scanning electron microscopy. Porosities in the range 35-54 vol% were achieved, by varying the coffee grounds content from 0 to 50 wt% in the green bodies. The indirect tensile strength of the final obtained porous alumina ceramic decreased accordingly from 57.4 MPa to 17.7 MPa.     

稀土氧化物对氮化铝瓷介电性能的影响(英文)

研究了添加Nd2O3和Er2O3对氮化铝陶瓷烧结性能、介电性能和显微结构的影响。结果表明:在氮化铝瓷中添加Nd2O3和Er2O3,有利于降低氮化铝陶瓷烧结温度,提高致密性,并且介电性能能够得到显著改善。添加3%(质量分数)Er2O3的AlN陶瓷的相对密度达98.8%,介电损耗为1.3×10-4,是纯AlN陶瓷的5%。其显微结构分析表明,氮化铝晶粒尺寸更均匀,并且其晶格参数更接近理论值,晶界相较少,从而使得其介电性能得到较大改善。     

正交设计优化粉煤灰-煤矸石质多孔陶粒的制备过程

以粉煤灰为主要原料,采用添加造孔剂法制备出了多孔陶粒。为了优化工艺参数,得到性能较好的粉煤灰多孔陶粒,通过正交试验设计,系统地研究了煤矸石的掺量、成孔剂、烧结温度对多孔陶粒的物理化学性能的影响,如气孔率、吸水率、抗压碎强度、物相组成和显微形貌等。研究结果表明,成孔剂是影响多孔陶粒性能的最主要因素。当煤矸石掺量20%、成孔剂15%,经1160℃烧成的多孔陶粒样品有着较大的抗压碎强度,显气孔率也达到58.22%。样品的晶相组成为钙长石,及少量的方石英和赤铁矿。其内部孔隙丰富,大孔与小孔交错分布,是一种兼具较高气孔率和较强力学强度的优质多孔陶瓷。     

Recycling of waste red mud for fabrication of SiC/mullite composite porous ceramics

SiC/mullite composite porous ceramics were fabricated from recycled solid red mud (RM) waste. The porous ceramics were formed using a graphite pore forming agent, RM, Al(OH)₃ and SiC in the presence of catalysts. The influence of firing temperature and the pore-forming agent content on the mechanical performance, porosity and the microstructure of the porous SiC ceramics were investigated. Optimal preparation condition were determined by some testing. The results indicated that the flexural strength of specimens increased as a function of firing temperature and a reduction in graphite content, which concomitantly decreased porosity. The ceramic prepared under optimal conditions having 15?wt% graphite and sintered at 1350?°C, demonstrated excellent performance. Under optimal preparation conditions the flexural strength and porosity of the ceramic were 49.4?MPa and 31.4%, respectively. Scanning electron microscopy observation result showed that rod-shape mullite grains endowed the samples with high flexural strength and porosity. X-ray diffraction analysis indicated that the main crystallization phases of the porous ceramics were 6H-SiC, mullite, cristobalite and alumina. This work demonstrates that RM can be sucessfully reused as a new raw material for SiC/mullite composite porous ceramics.     

Al2O3多孔陶瓷的制备和性能研究

采用乙基纤维素为成孔剂制备了Al2O3多孔陶瓷,探讨了工艺参数对其性能的影响。研究结果表明,造孔剂含量、球磨时间及烧结温度均对多孔陶瓷的气孔率和抗折强度有影响。烧结温度的升高使得气孔率降低,但变化不明显,抗折强度明显提高。随造孔剂含量的升高,使得气孔率逐渐上升,超过20％后变化趋于平稳。随着球磨时间的增加,试样呈现气孔率下降和抗折强度升高的趋势。以烧结温度为1580℃,造孔剂含量20％;球磨时间为2．5h的条件下,可获得高显气孔率、抗折强度较高的舢203多孔陶瓷。