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Mg/Al合金爆炸焊连接及其界面接合机制 总被引:4,自引:0,他引:4
采用爆炸焊接技术制备以AZ31B镁合金为基板,以6061铝合金为覆板的AZ31B/6061合金的层状复合板。对复合板界面的宏观形貌、微观组织、界面元素扩散行为及界面接合性能进行测试、分析。结果表明:AZ31B/6061合金爆炸复合板接合界面呈波状接合;靠近接合界面处的塑性变形程度最大,以孪晶和再结晶形式为主;在AZ31B一侧靠近界面处出现与界面呈45°的绝热剪切带组织,带内为动态再结晶形成的细晶粒组织;接合界面两侧的显微硬度分布为:随着距离接合界面的增大,AZ31B和6061侧的显微硬度值递减趋势;复合板的拉-剪试验结果表明,界面接合强度达193.3 MPa;复合板界面接合机制为压力焊、扩散焊及局部熔化焊综合作用的结果。 相似文献
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Qing-Lin Bai Lin-Jie Zhang Miao-Xia Xie Han-Xin Yang Jian-Xun Zhang 《The International Journal of Advanced Manufacturing Technology》2017,90(5-8):1351-1363
Owing to excellent corrosion resistance, antifriction property, and economic efficiency, H62/Q235B explosive clad plates have been widely used in various fields. Therefore, detailed and systematic study into the microstructure and mechanical properties of this clad material is necessary. In this paper, the composition, microstructure, and mechanical properties of H62/Q235B explosive clad plates were analyzed by optical metallographic observation, mechanical tests, scanning electron microscope (SEM) observation, and energy dispersive spectrometer (EDS) analysis. The results showed that the bonding interface of this clad plate was periodical wavy, and the interface was bonded in two ways, one through wide transition layer with a width up to 280 μm while the other by narrow transition layer with a width less than 20 μm. The major structural components in the transition layer were supersaturated solid solutions. The microhardness of the transition layer was higher than that of base metals, and the microhardness of the base plates in the region near the bonding interface was affected by both force and heat. The shear strength of the H62/Q235B clad plate showed an obvious characteristic of anisotropy. Furthermore, the clad plate tended to crack along the transition layer when it was stretched because of the discontinuity of plastic deformation across H62/Q235B interface. 相似文献
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在爆炸焊接宽2600 mm、长10000 mm以上的大幅面金属复合板中,常常发现在对角线附近,离开板角1000~2000 mm处,出现条状不结合缺陷,缺陷宽度一般在80~200 mm,长度为400~600 mm,最大长度可达2000 mm。这种缺陷的出现,严重影响了复合板的整体质量,增加了产品制造成本,限制了爆炸焊接更大面积的金属复合板产品。通过分析界面空间的排气路径,合理地解释了爆炸焊接大幅面金属复合板,特别是不锈钢复合板时,这种缺陷的形成机理,从而采取有效方法和措施来减小和消除这类缺陷。 相似文献
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基于数字图像相关法(DIC)与双目视觉技术,提出并实现了一种用于爆炸焊接制备的铜/铝复层板成形极限应变的视觉测量方法,利用有限元模拟结果对该方法进行验证。根据DIC方法获得的板料成形极限应变,分析热处理工艺及接触状态对铜/铝复层板成形极限的影响,使用扫描电子显微镜对界面与断口形貌进行观察分析。结果表明:DIC方法测得的铜/铝复层板失稳破裂时的最大主应变与有限元模拟结果的相对误差为0.1%,且应变值分布与有限元模拟吻合也较好;铝在内层时复层板成形极限大于铜在内层时的成形极限;经过退火处理的铜/铝复层板成形性能优于未退火时的性能;铜/铝复层板发生失稳断裂时,界面产生脱离。 相似文献
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用改进的盲孔法对一种复合钢板的双相不锈钢00Cr18Ni5Mo3Si2复层中残余应力测试结果表明,复层内存在不均匀的残余应力,复层表面的残余应力较小,约靠近复层与基层的结合面应力越大,最大残余应力可达100MPa以上。该测试结果对复合钢板的选用具有一定的实际意义。 相似文献
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通过室温轧制和压缩变形法,研究了坯料厚度、变形率、表面状态等工艺因素对Al-Sn-Si/Al/steel层状复合材料粘结行为的影响,提出了变形复合模型。结果表明:压缩变形法难以复合该层状复合材料,而当轧制变形率达到45%时,Al-Sn-Si/Al/steel就能获得良好的粘结效果,随坯料厚度的减小及变形率的增加,粘结强度亦增加;表面多向抛磨有利于改善粘结状态。粘结界面形貌表明,硬质Si粒子明显阻碍表面粘结,两接触表面塑性变形和流动是导致粘结的主要机制。 相似文献
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The compact capacitor bank CQ-1.5 employed in magnetically driven isentropic compression and high velocity flyer plate experiments 总被引:1,自引:0,他引:1
Wang G Sun C Tan F Zhao J Zhang N Liu C Mo J Wang G Wang X 《The Review of scientific instruments》2008,79(5):053904
Based on the low inductance capacitor, the parallel-plate transmission line, and the explosive network closing switch, a compact pulsed power generator CQ-1.5 has been developed at the Institute of Fluid Physics and is capable to deliver a current of peak of 1.5 MA within rise time of 500-570 ns into a 2-3 nH inductive load. The work is motivated to do isentropic compression experiments (ICEs) on metals up to 30-50 GPa and to launch flyer plates at velocities over 8 kms. The experiments were conducted with the diagnostics of both Doppler pin system and velocity interferometer system for any reflectors, and the measured free surface velocity histories of ICE samples were treated with a backward integration code. The results show that the isentropes of Cu and Al samples under 35 GPa are close to their Hugoniots within a deviation of 3%. The LY12 aluminum flyer plates were accelerated to a velocity over 8.96 kms. 相似文献
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Waled M. Elthalabawy Tahir I. Khan 《The International Journal of Advanced Manufacturing Technology》2011,55(1-4):235-241
The eutectic bonding of magnesium alloy (AZ31) to austenitic stainless steel alloy (316L) was performed using pure Cu interlayers. The effect of hold time on the microstructural developments across the joint region and the related effect on bond shear strength were studied at a bonding temperature of 530°C. The bonding process took place through a sequential occurrence of solid-state diffusion of Cu into the magnesium alloy, eutectic phase formation, interlayer dissolution, and isothermal solidification. A (Mg–Cu–Al) ternary intermetallic phase formed within the joint and concentrated into the center of the bond during the solidification stage increasing the hardness value to a maximum average of VHN313 while the maximum recorded bond shear strength was 57 MPa achieving 69% of the AZ31 shear strength and about three to four times of the adhesive joints. 相似文献
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Guo Xunzhong Liu Hongbing Cui Shengqiang Liu Zhongli Tao Jie 《The International Journal of Advanced Manufacturing Technology》2014,73(5-8):727-733
The hydroforming process of the 316L SS/Al clad T-branch was investigated through numerical simulation and experiments. The effects of bonding strength, internal pressure, lubrication condition, and the feed distance on the protrusion height and the maximum thinning rate were investigated by the FE method. Furthermore, the 316L SS/Al clad T-branch was fabricated by the hydroforming process and the micro-interface of the local position of the hydroformed parts was analyzed by using SEM method. The results indicated that the qualified clad T-branch could be obtained by using the appropriate hydroforming process. 相似文献
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The effect of interfacial reaction on the mechanical properties of the AC8A Al alloy reinforced with ASZ short fibres (ASZ/AC8A composite) was studied. In the ASZ/AC8A composite, the interfacial reaction was observed to proceed between the SiO2 binder layer and Mg of the matrix to form MgAl2 O4 at the interface. Formation of MgAl2 O4 was believed to enhance the interfacial bonding strength, resulting in the improved composite strength. However, the interfacial reaction in the ASZ/AC8A composite always took place at the expense of Mg in the matrix, resulting in the composite devoid of the Mg bearing precipitates such as Al2 CuMg and Mg2 Si. Interfacial reaction mechanisms were investigated for composites containing various Mg contents. The resultant mechanical properties of the composite were measured to determine the adequate amount of Mg within the composite. Microstructural changes of the composite were observed using transmission electron microscopy and differential scanning calorimetry to provide qualitative analyses on the experimental observations. 相似文献
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Matrix/reinforcement interface has a critical role in determining the properties of metal matrix composites (MMCs). Properties of matrix/reinforcement interface depend on the fabrication method. The main problem in the fabrication of MMCs is wettability between reinforcing particles and molten alloy. Al206/5 vol% aluminap cast composites were fabricated by the addition of reinforcing particles into molten Al alloy, semi-solid and liquid states, in two different forms: (1) as-received alumina (nano/micro) particles and (2) pre-synthesized composite reinforcement prepared via ball milling of alumina (nano/micro) with Al and Mg powders (master metal matrix composite). The effects of powder addition techniques, alumina/matrix interfacial bonding strength, and morphological characteristics of alumina particles on wear behavior were investigated. A new combination parameter, called alumina particle appearance (APA) index, was introduced. APA index approximates the collective effects of morphological characteristics of alumina particles on wear behavior. It is suggested that samples with lower APA index have superior wear properties. Microscopic examinations of the composite and matrix alloy and alumina/matrix interface were studied by scanning electron microscopy and transmission electron microscopy. It was found that wear resistance was increased in the composites fabricated by the addition of pre-synthesized reinforcing particles into molten alloy in the semi-solid state. Improvement in wear resistance is attributed to higher bonding strength of matrix/reinforcement as well lower APA index compared to those prepared via as-received alumina particles. 相似文献