Biodiesel from low cost feedstocks: The effects of process parameters on the biodiesel yield

Biofuel (e.g. biodiesel) has attracted increasing attention worldwide as blending component or direct replacement for fossil fuel in fuel energized engines. The substitution of petroleum-based diesel with biodiesel has already attained commercial value in many of the developed countries around the world. However, the use of biodiesel has not expanded in developing countries mostly due to the high production cost which is associated with the expensive high-quality virgin oil feedstocks. This research focuses on producing of biodiesel from low cost feedstocks such as used cooking oil (UCO) and animal fat (AF) via alkaline catalyzed transesterification process investigating the effects of process parameters, for example (i) molar ratio of feedstock to methanol (ii) catalyst concentration (iii) reaction temperature and (iv) reaction period on the biodiesel yield. The biodiesel was successfully produced via transesterification process from low cost feedstocks. It was also observed that the process parameters directly influenced the biodiesel yield. The optimum parameters for maximum biodiesel yields were found to be methanol/oil molar ratio of 6:1, catalyst concentration of 1.25 wt% of oil, reaction temperature of 65 °C, reaction period of 2 h and stirring speed of 150 rpm. The maximum biodiesel yields at the optimum conditions were 87.4%, 89% and 88.3% for beef fat, chicken fat and UCO, respectively. The results demonstrate high potential of producing economically viable biodiesel from low cost feedstocks with proper optimization of the process parameters.     

Biodiesel production from renewable feedstocks: Status and opportunities

The increased demand for energy, climate change, and energy security concerns has driven the research interest for the development of alternative fuel from plant origin. Biodiesel derived from plant oils, which include edible and non-edible oil have gained interest for the last two decades as alternative for diesel around the world. Among these plant origin oils more than 95% of biodiesel production feedstocks come from edible oils, because they are readily available in many regions. The major advantage of these feedstocks is the properties of biodiesel produced from them are suitable to be used as diesel fuel substitute. But the consequence is the increase demand of the feedstock for food as well as fuel. A sustainable alternative fuel should be derived from renewable non-food biomass sources. The main objective of this review is to give an overview on the synthesis of biodiesel through esterification and transesterification using non-edible oil resources which are available in India, and available processes for synthesis of biodiesel (acid-, base-catalyzed transesterification reactions (homogeneous and heterogeneous), their importance, and which is the commercial process also discussed here.     

Potential of fat,oil and grease (FOG) for biodiesel production: A critical review on the recent progress and future perspectives

Wastewater discharges from restaurants, kitchens, food processing plants and slaughterhouses contain high proportion of fat, oil, and grease (FOG). Critical overview on the attractive features, current state, and needed advancements are timely essential for FOG-derived biodiesel production. Although FOG conversion into biodiesel does not compete with human food, the high contents of moisture and free fatty acids (FFAs) are the main challenges for FOG efficient utilization. The present review discussed the various methods of high FFAs-lipidic feedstocks pretreatment including acid esterification, steam stripping, nanocatalytic technology, biological conversion, glycerolysis, supercritical esterification, and simultaneous in situ conversion. Comparing to other feedstocks, FOG-derived biodiesel showed better characteristics concerning oxidative stability, flash point, cetane number, and total emissions. In addition, most of the FOG-derived biodiesel fuel met the recommendations of the international standards as well as conventional diesel. Due to its lower price, the economic analysis showed that FOG is a strong competitor to other biodiesel feedstocks. The decrease in feedstocks availability, continuous rise in the crude oil prices, life threatening environmental deterioration, and food-versus-fuel debate support FOG to be a potential biodiesel feedstock in the near future. However, the cost of FOG-biodiesel production is still far away from the acceptable ranges to compete fossil diesel. Lastly, this paper suggested a number of future perspectives in order to enhance the economy and feasibility of FOG-derived biodiesel including developing new methods for efficient conversion of brown grease, integrated approaches for sequential production of biofuels from FOG, and co-esterification of FOG with other lipidic feedstocks.     

Market penetration of biodiesel

This research examines in detail the technology and economics of substituting biodiesel for diesel #2. This endeavor examines three areas. First, the benefits of biodiesel are examined, and the technical problems of large-scale implementation. Second, the biodiesel production possibilities are examined for soybean oil, corn oil, tallow, and yellow grease, which are the largest sources of feedstocks for the United States. Examining in detail the production possibilities allows to identity the extent of technological change, production costs, byproducts, and greenhouse gas (GHG) emissions. Finally, a U.S. agricultural model, FASOMGHG was used to predict market penetration of biodiesel, given technological progress, variety of technologies and feedstocks, market interactions, energy prices, and carbon dioxide equivalent prices.FASOMGHG has several interesting results. First, diesel fuel prices have an expansionary impact on the biodiesel industry. The higher the diesel fuel prices, the more biodiesel is produced. However, given the most favorable circumstances, the maximum biodiesel market penetration is 9% in 2030 with a wholesale diesel price of $4 per gallon. Second, the two dominant sources of biodiesel are from corn and soybeans. Sources like tallow and yellow grease are more limited, because they are byproducts of other industries. Third, GHG prices have an expansionary impact on the biodiesel prices, because biodiesel is quite GHG efficient. Finally, U.S. government subsidies on biofuels have an expansionary impact on biodiesel production, and increase market penetration at least an additional 3%.     

Biodiesel and renewable diesel: A comparison

The search for alternatives to petroleum-based fuels has led to the development of fuels from various sources, including renewable feedstocks such as fats and oils. Several types of fuels can be derived from these triacylglycerol-containing feedstocks. One of them is biodiesel, which is defined as the mono-alkyl esters of vegetable oils or animal fats. Biodiesel is produced by transesterifying the oil or fat with an alcohol such as methanol under mild conditions in the presence of a base catalyst. Another kind of product that can be obtained from lipid feedstocks is a fuel whose composition simulates that of petroleum-derived diesel fuel. This kind of fuel, probably best termed “renewable diesel”, is produced from the fat or oil by a hydrodeoxygenation reaction at elevated temperature and pressure in the presence of a catalyst. This article discusses in a general and comparative fashion aspects such as fuel production and energy balance, fuel properties, environmental effects including exhaust emissions and co-products. Among the questions that are addressed are if these fuels compete with or complement each other and what the effect of production scale may be.     

Prospects of biodiesel from Jatropha in India: A review

The increasing industrialization and modernization of the world has to a steep rise for the demand of petroleum products. Economic development in developing countries has led to huge increase in the energy demand. In India, the energy demand is increasing at a rate of 6.5% per annum. The crude oil demand of the country is met by import of about 80%. Thus the energy security has become a key issue for the nation as a whole. Petroleum-based fuels are limited. The finite reserves are highly concentrated in certain regions of the world. Therefore, those countries not having these reserves are facing foreign exchange crises, mainly due to the import of crude oil. Hence it is necessary to look forward for alternative fuels, which can be produced from feedstocks available within the country.Biodiesel, an ecofriendly and renewable fuel substitute for diesel has been getting the attention of researchers/scientists of all over the world. The R & D has indicated that up to B20, there is no need of modification and little work is available related to suitability and sustainability of biodiesel production from Jatropha as non-edible oil sources. In addition, the use of vegetable oil as fuel is less polluting than petroleum fuels. The basic problem with biodiesel is that it is more prone to oxidation resulting in the increase in viscosity of biodiesel with respect to time which in turn leads to piston sticking, gum formation and fuel atomization problems.The report is an attempt to present the prevailing fossil fuel scenario with respect to petroleum diesel, fuel properties of biodiesel resources for biodiesel production, processes for its production, purification, etc. Lastly, an introduction of stability of biodiesel will also be presented.     

Prospects of biodiesel from Jatropha in Malaysia

The increasing energy demands along with the expected depletion of fossil fuels have promoted to search for alternative fuels that can be obtained from renewable energy resources. Biodiesel as a renewable energy resource has drawn the attention of many researchers and scientists because its immense potential to be part of a sustainable energy mix in near future.This report attempts to compile the findings on current global and Malaysian energy scenario, potential of biodiesel as a renewable energy source, biodiesel policies and standards, practicability of Jatropha curcas as a biodiesel source in Malaysia as well as impact of biodiesel from Jatropha curcas. Final part of this report also describes the development of biodiesel market in Malaysia.The paper found that Jatropha curcas is one of the cheapest biodiesel feedstock and it possesses the amicable fuel properties with higher oil contents compared to others. Being non edible oil seed feedstocks it will not affect food price and spur the food versus fuel dispute. Jatropha can be substituted significantly for oil imports. Jatropha biodiesel has potential to reduce GHG emission than diesel fuel and it can be used in diesel engine with similar performance of diesel fuel. Jatropha curcas has an immense contribution to develop rural livelihoods too. Finally biodiesel production from Jatropha is eco-friendly and offers many social and economical benefits for Malaysia and can play an increasingly significant role to fulfill the energy demand in Malaysia.     

Biodiesel fuels

The mono-alkyl esters, most commonly the methyl esters, of vegetable oils, animal fats or other materials consisting mainly of triacylglycerols, often referred to as biodiesel, are an alternative to conventional petrodiesel for use in compression-ignition engines. The fatty acid esters that thus comprise biodiesel largely determine many important fuel properties. In turn, the composition of the biodiesel depends on the composition of the parent feedstock because feedstocks with widely varying fatty acid composition can be used for biodiesel production. The use of different feedstocks is also significant under aspects of increasing biodiesel supply and socio-economic issues. In this article, biodiesel production is briefly described, followed by a discussion of biodiesel fuel properties and the influence of varying fatty acid profiles and feedstocks. It is shown that the properties of biodiesel least influenced by minor components can be determined by a straightforward equation in which the properties of the biodiesel fuel are calculated from the amounts of the individual component fatty esters and their properties. Optimizing biodiesel composition is also addressed.     

A comprehensive review on biodiesel as an alternative energy resource and its characteristics

As the fossil fuels are depleting day by day, there is a need to find out an alternative fuel to fulfill the energy demand of the world. Biodiesel is one of the best available resources that have come to the forefront recently. In this paper, a detailed review has been conducted to highlight different related aspects to biodiesel industry. These aspects include, biodiesel feedstocks, extraction and production methods, properties and qualities of biodiesel, problems and potential solutions of using vegetable oil, advantages and disadvantages of biodiesel, the economical viability and finally the future of biodiesel. The literature reviewed was selective and critical. Highly rated journals in scientific indexes were the preferred choice, although other non-indexed publications, such as Scientific Research and Essays or some internal reports from highly reputed organizations such as International Energy Agency (IEA), Energy Information Administration (EIA) and British Petroleum (BP) have also been cited. Based on the overview presented, it is clear that the search for beneficial biodiesel sources should focus on feedstocks that do not compete with food crops, do not lead to land-clearing and provide greenhouse-gas reductions. These feedstocks include non-edible oils such as Jatropha curcas and Calophyllum inophyllum, and more recently microalgae and genetically engineered plants such as poplar and switchgrass have emerged to be very promising feedstocks for biodiesel production.It has been found that feedstock alone represents more than 75% of the overall biodiesel production cost. Therefore, selecting the best feedstock is vital to ensure low production cost. It has also been found that the continuity in transesterification process is another choice to minimize the production cost. Biodiesel is currently not economically feasible, and more research and technological development are needed. Thus supporting policies are important to promote biodiesel research and make their prices competitive with other conventional sources of energy. Currently, biodiesel can be more effective if used as a complement to other energy sources.     

Production characterization and efficiency of biodiesel: a review

Vegetable oil is one of the main first generation liquid biofuels. The fuel characteristics of vegetable oil such as viscosity and atomization cannot be accommodated by existing diesel engines. An alternate process has been developed to improve the fuel characteristics of vegetable oils through the process of alcoholysis to produce a fuel called biodiesel. It can be used in engines as substitute for fossil fuel. This paper reviews the characteristics of different oils available for biodiesel production and the production technologies, engine performance using vegetable oil and biodiesel, and emission studies. Copyright © 2014 John Wiley & Sons, Ltd.     

Production of biodiesel using high free fatty acid feedstocks

The enormous challenges faced in the search for suitable and profitable feedstocks to produce biodiesel cannot be over-emphasis. This paper has provided an overview of different catalysts used in processing different kinds of feedstocks for the production of biodiesel. Although the process of biodiesel production from refined feedstocks is less cumbersome and could provide biodiesel yield of more than 98%, but its product cost is high. Thus, the recent biodiesel production from low-quality feedstocks, though presents challenges but has equally provided biodiesel yield comparable to that obtained from refined feedstocks. Furthermore the physicochemical properties of biodiesel derived from low-quality feedstocks are discussed. Additionally economic evaluation of biodiesel from low-quality feedstocks is examined. The result showed that if less expensive feedstocks are used to produce biodiesel, a 25% reduction in cost production is possible. Thus making biodiesel price reasonably closed to the price of petro-diesel.     

基于不同原料生物柴油混合燃料的发动机性能研究

对一台TDI柴油机燃用花椒籽、棉籽、棕榈和餐饮废油脂4种不同原料制成的生物柴油(以10%体积比分别与柴油混合制成)的动力性、经济性和排放特性进行了试验研究,探讨了4种生物柴油对发动机性能的影响。研究结果表明:在燃用4种生物柴油时,棕榈油制生物柴油的功率和纯柴油基本一致,其余混合燃料的功率都比纯柴油略有下降;4种混合燃料的油耗与纯柴油基本一致;与纯柴油相比,生物柴油混合燃料的碳烟、CO、HC排放均较低,而NOx排放略高。     

Biodiesel from cotton seed oil and its effect on engine performance and exhaust emissions

The use of biodiesel is rapidly expanding around the world, making it imperative to fully understand the impacts of biodiesel on the diesel engine combustion process and pollutant formation. Biodiesel is known as the mono-alkyl-esters of long chain fatty acids derived from renewable feedstocks, such as, vegetable oils or animal fats, for use in compression ignition engines. Different parameters for the optimization of biodiesel production were investigated in the first phase of this study, while in the next phase of the study performance test of a diesel engine with neat diesel fuel and biodiesel mixtures were carried out. Biodiesel was made by the well known transesterification process. Cottonseed oil (CSO) was selected for biodiesel production. Cottonseed is non-edible oil, thus food versus fuel conflict will not arise if this is used for biodiesel production. The transesterification results showed that with the variation of catalyst, methanol or ethanol, variation of biodiesel production was realized. However, the optimum conditions for biodiesel production are suggested in this paper. A maximum of 77% biodiesel was produced with 20% methanol in presence of 0.5% sodium hydroxide. The engine experimental results showed that exhaust emissions including carbon monoxide (CO) particulate matter (PM) and smoke emissions were reduced for all biodiesel mixtures. However, a slight increase in oxides of nitrogen (NO_x) emission was experienced for biodiesel mixtures.     

Optimization of biodiesel production from camelina oil using orthogonal experiment

Camelina oil is a low-cost feedstock for biodiesel production that has received a great deal of attention in recent years. This paper describes an optimization study on the production of biodiesel from camelina seed oil using alkaline transesterification. The optimization was based on sixteen well-planned orthogonal experiments (OA₁₆ matrix). Four main process conditions in the transesterification reaction for obtaining the maximum biodiesel production yield (i.e. methanol quantity, reaction time, reaction temperature and catalyst concentration) were investigated. It was found that the order of significant factors for biodiesel production is catalyst concentration > reaction time > reaction temperature > methanol to oil ratio. Based on the results of the range analysis and analysis of variance (ANOVA), the maximum biodiesel yield was found at a molar ratio of methanol to oil of 8:1, a reaction time of 70 min, a reaction temperature of 50 °C, and a catalyst concentration of 1 wt.%. The product and FAME yields of biodiesel under optimal conditions reached 95.8% and 98.4%, respectively. The properties of the optimized biodiesel, including density, kinematic viscosity, acid value, etc., were determined and compared with those produced from other oil feedstocks. The optimized biodiesel from camelina oil meets the relevant ASTM D6571 and EN 14214 biodiesel standards and can be used as a qualified fuel for diesel engines.     

Technical aspects of production and analysis of biodiesel from used cooking oil—A review

The increasing awareness of the depletion of fossil fuel resources and the environmental benefits of biodiesel fuel has made it more attractive in recent times. The cost of biodiesel, however, is the major hurdle to its commercialization in comparison to petroleum-based diesel fuel. The high cost is primarily due to the raw material, mostly neat vegetable oil. Used cooking oil is one of the economical sources for biodiesel production. However, the products formed during frying, can affect the transesterification reaction and the biodiesel properties. This paper attempts to review various technological methods of biodiesel production from used cooking oil. The analytical methods for high quality biodiesel fuel from used cooking oil like GC, TLC, HPLC, GPC and TGA have also been summarized in this paper. In addition, the specifications provided by different countries are presented. The fuel properties of biodiesel fuel from used cooking oil were also reviewed and compared with those of conventional diesel fuel.     

Comparison of palm oil, Jatropha curcas and Calophyllum inophyllum for biodiesel: A review

The world today is faced with serious global warming and environmental pollution. Besides, fossil fuel will become rare and faces serious shortage in the near future. This has triggered the awareness to find alternative energy as their sustainable energy sources. Biodiesel as a cleaner renewable fuel has been considered as the best substitution for diesel fuel due to it being used in any compression ignition engine without any modification. The main advantages of using biodiesel are its renewability and better quality of exhaust gas emissions. This paper reviews the production, performance and emission of palm oil, Jatropha curcas and Calophyllum inophyllum biodiesel. Palm oil is one of the most efficient oil bearing crops in terms of oil yield, land utilization, efficiency and productivity. However, competition between edible oil sources as food with fuel makes edible oil not an ideal feedstock for biodiesel production. Therefore, attention is shifted to non-edible oil like Jatropha curcas and Calophyllum inophyllum. Calophyllum inophyllum oil can be transesterified and being considered as a potential biodiesel fuel. Compared to Palm oil and Jatropha biodiesel industry, biodiesel from Calophyllum inophyllum is still in a nascent state. Therefore, long term endurance research and tribological studies need to be carried out before Calophyllum inophyllum oil base biodiesel can become an alternative fuel in future.     

Microalgae for biodiesel production and other applications: A review

Sustainable production of renewable energy is being hotly debated globally since it is increasingly understood that first generation biofuels, primarily produced from food crops and mostly oil seeds are limited in their ability to achieve targets for biofuel production, climate change mitigation and economic growth. These concerns have increased the interest in developing second generation biofuels produced from non-food feedstocks such as microalgae, which potentially offer greatest opportunities in the longer term. This paper reviews the current status of microalgae use for biodiesel production, including their cultivation, harvesting, and processing. The microalgae species most used for biodiesel production are presented and their main advantages described in comparison with other available biodiesel feedstocks. The various aspects associated with the design of microalgae production units are described, giving an overview of the current state of development of algae cultivation systems (photo-bioreactors and open ponds). Other potential applications and products from microalgae are also presented such as for biological sequestration of CO₂, wastewater treatment, in human health, as food additive, and for aquaculture.     

Biodiesel production from Jatropha curcas oil

In view of the fast depletion of fossil fuel, the search for alternative fuels has become inevitable, looking at huge demand of diesel for transportation sector, captive power generation and agricultural sector, the biodiesel is being viewed a substitute of diesel. The vegetable oils, fats, grease are the source of feedstocks for the production of biodiesel. Significant work has been reported on the kinetics of transesterification of edible vegetable oils but little work is reported on non-edible oils. Out of various non-edible oil resources, Jatropha curcas oil (JCO) is considered as future feedstocks for biodiesel production in India and limited work is reported on the kinetics of transesterification of high FFA containing oil. The present study reports a review of kinetics of biodiesel production. The paper also reveals the results of kinetics study of two-step acid–base catalyzed transesterification process carried out at pre-determined optimum temperature of 65 and 50 °C for esterification and transesterification process, respectively, under the optimum condition of methanol to oil ratio of 3:7 (v/v), catalyst concentration 1% (w/w) for H₂SO₄ and NaOH and 400 rpm of stirring. The yield of methyl ester (ME) has been used to study the effect of different parameters. The maximum yield of 21.2% of ME during esterification and 90.1% from transesterification of pretreated JCO has been obtained. This is the first study of its kind dealing with simplified kinetics of two-step acid–base catalyzed transesterification process carried at optimum temperature of both the steps which took about 6 h for complete conversion of TG to ME.     

Transesterification of Prunus armeniaca oil using calcium methoxide as a catalyst: Identification of methyl esters and proposed mechanistic pathways

The utilization of nonedible feedstocks for biodiesel production is getting top priority in the recent years, as they do not interfere with the global food economy. In the present study, calcium methoxide (Ca(OCH₃)₂) catalyst was synthesized for the production of biodiesel from Prunus armeniaca oil via transesterification reaction. Under optimized reaction conditions, the biodiesel yield of 89.93% was achieved and catalyst could be reused for four times with slight loss in activity. The fatty acid methyl esters in the produced biodiesel were detected by gas chromatography/mass spectrometry (GC/MS), and six fragments were identified based on mass-to-charge ratio (m/z) at different retention time. The fuel properties of the biodiesel obtained were in conformity with the ASTM standards.     

Review of biodiesel composition, properties, and specifications

Biodiesel is a renewable transportation fuel consisting of fatty acid methyl esters (FAME), generally produced by transesterification of vegetable oils and animal fats. In this review, the fatty acid (FA) profiles of 12 common biodiesel feedstocks were summarized. Considerable compositional variability exists across the range of feedstocks. For example, coconut, palm and tallow contain high amounts of saturated FA; while corn, rapeseed, safflower, soy, and sunflower are dominated by unsaturated FA. Much less information is available regarding the FA profiles of algal lipids that could serve as biodiesel feedstocks. However, some algal species contain considerably higher levels of poly-unsaturated FA than is typically found in vegetable oils.Differences in chemical and physical properties among biodiesel fuels can be explained largely by the fuels’ FA profiles. Two features that are especially influential are the size distribution and the degree of unsaturation within the FA structures. For the 12 biodiesel types reviewed here, it was shown that several fuel properties - including viscosity, specific gravity, cetane number, iodine value, and low temperature performance metrics - are highly correlated with the average unsaturation of the FAME profiles. Due to opposing effects of certain FAME structural features, it is not possible to define a single composition that is optimum with respect to all important fuel properties. However, to ensure satisfactory in-use performance with respect to low temperature operability and oxidative stability, biodiesel should contain relatively low concentrations of both long-chain saturated FAME and poly-unsaturated FAME.