Phase behavior,crystallization, and morphology of poly(ether ether ketone)/polyarylate blends

The phase behavior, crystallization, and morphology of blends based on poly (ether ether ketone) [PEEK] and bisphenol-A polyarylate [PAr] are described. This system is partially miscible in the melt. Upon quenching to an amorphous glass the system displays two glass transitions corresponding to a nearly pure PEEK phase (T_g1) and a PAr-rich mixed phase (T_g2). The presence of the PAr has a strong retarding influence on the rate of crystallization of PEEK in the blends. Cold crystallization from the amorphous glass occurs in two stages with increasing temperature, corresponding to the mobilization of the PEEK-rich and PAr-rich phases, respectively. At lower cold-crystallization temperatures (below T_g2), the immobile PAr-rich phase constrains crystallization of the PEEK-rich phase, as manifested in both a decreased rate of crystallization and decreased bulk crystallinity. Dynamic relaxation studies of the crystallized blends reveal two glass-rubber relaxations originating from interlamellar amorphous populations in the PEEK-rich and PAr-rich phases. In the PAr-rich phase, there is no evidence of large-scale PAr exclusion to interfibrillar or interspherulitic regions.     

Mechanical properties of poly(ether ether ketone)/poly(ether ketone) blends: Use of simple models relating normalized tensile parameters

In this study, mechanical properties such as tensile properties, flexural properties, and Izod impact strength of poly(ether ether ketone) (PEEK) and poly(ether ketone) (PEK) blends at PEK concentration from 0 to 0.42 volume fraction were studied. The blends of PEEK and PEK of different compositions were prepared by extrusion in a single‐screw extruder. With increase in the PEK concentrations, the tensile strength, flexural strength, and modulus increased whereas the tensile modulus and the impact strength decreased. Homogeneous dispersion and adhesion of PEK in PEEK was shown by the morphological studies. Crystallinity of blends influenced the tensile modulus and the impact strength. Using simple models to relate normalized tensile parameters where the data were divided by the crystallinity of the blends and of the PEEK matrix, respectively, supported the experimental results. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Poly(ether ether ketone)/poly(aryl ether sulfone) blends: Relationships between morphology and mechanical properties

Mechanical properties such as the tensile modulus, yield (break) strength, and elongation to break (or yield) are measured for multiphase poly(ether ether ketone) (PEEK)/poly(aryl ether sulfone) (PES) blends. Specimens with three different levels of thermal histories (quenched, as‐molded, and annealed) are prepared in order to study their effects on the mechanical properties of PEEK/PES blends. Synergistic behavior is observed in the tensile modulus and tensile strength of the blends in almost the whole range of compositions. The ductility of quenched blends measured as the elongation to break (yield) shows an unexpected synergistic behavior in the blend containing 90 wt % PEEK, although a negative deviation from additive behavior is observed in the rest of the compositions. A ductile–brittle transition is observed between 50 and 75 wt % PEEK in the blend. The ductile–brittle transition in as‐molded blends shifts to 75–90 wt % PEEK. Annealed blends show predominantly brittle behavior in the whole composition range. The experimental data are further correlated with the theoretically predicted results based on various composite models. Although the prediction based on these equations fails to fit the experimental data in the whole composition range, the simplex equations that are normally used for blends showing synergistic behavior produced a reasonable fit to the experimental data. The mechanical properties obtained for different blend compositions are further correlated with their morphology as observed by scanning electron microscopy. Morphological observation shows a two‐phase morphology in PES‐rich blends, which is an interlocked morphology in which the disperse phase is not clearly visible in PEEK‐rich blends, and a cocontinuous type of morphology for a 50/50 composition. Considerable permanent deformation of both the disperse and matrix phase, especially in the case of quenched tensile specimens, demonstrates the remarkable adhesion present between the two phases. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 2887–2905, 2003     

Glass transition behaviour of poly(ether ether ketone)/poly(aryl ether sulphone) blends: dynamic mechanical and dielectric relaxation studies

Blends of poly(ether ether ketone) (PEEK) and poly(aryl ether sulphone) (PES) have been prepared in the whole composition range. The molecular dynamics and α-relaxation behaviour of these materials have been studied using dynamic mechanical and dielectric relaxation spectroscopy. From dynamic mechanical relaxation studies, two α-relaxation peaks corresponding to the segmental relaxation process of pure components in the blend was observed. Also, it was found that the temperature at which α-process of the homopolymers occurs, shows a slight change with blend composition, corresponding to a PEEK-rich and PES-rich phase. The relaxation intensities of the homopolymers in the blend compared to that in pure state were approximately proportional to their respective content in the blend. From the phase composition of the respective phases obtained using Fox equation, it has been inferred that PEEK dissolves more in PES than vice-versa. The α-relaxation of PES could not be detected from dielectric relaxation spectroscopy because of the possible influence of dc conduction and electrode polarization losses. Otherwise, the α-relaxation behaviour of PEEK-rich phase observed from dielectric relaxation studies agree with those inferred from dynamic mechanical relaxation studies. Furthermore, activation energies for molecular motions (E_a) at the α-relaxation have also been determined using an Arrhenius form of equation and it has been found that E_a for both PEEK-rich and PES-rich phase show variation with composition. Similarly, the relaxation times associated with the mobility of relaxing species in both PEEK and PES are influenced in the blends. It is likely that these observations are related to some interactions and a partial segmental mixing between the blend components, which result in changes in the local molecular environment on blending.     

Thermal and mechanical characterization of partially miscible blends of poly(ether ether ketone) and polyethersulfone

The miscibility behavior of poly(ether ether ketone) (PEEK) and polyethersulfone was studied by differential scanning calorimetry (glass transition temperature) and tensile properties: Young's modulus and ultimate tensile strength. A single glass transition temperature was observed over the entire composition range. The glass transition temperature of blends, however, did not follow any of the theoretical equations. Utracki and Jukes equation was used with K = 11 to fit the experimental data that indicate partial miscibility. Up to 30 wt % PEEK, the blends showed amorphous behavior with the glass transition temperature very close to that of polyethersulfone. Because of partial miscibility, blends showed mechanical compatibility. Both the modulus and strength increased significantly with an increasing concentration of PEEK in the blends, reaching a maximum around 40%. Electron microscopic results revealed phase separation but strong adhesion between the phases.     

Mechanical and Thermal Properties of Poly(phthalazinone biphenyl ether sulfone)/PEEK Blends

A series of blends with various compositions are prepared by melt extrusion on the basis of novel copoly(phthalazinone biphenyl ether sulfone) (PPBES) and poly(ether ether ketone) (PEEK). The melt flowability, mechanical and thermal properties of the blends are studied. The results show that the incorporated PEEK has a large influence on the melt viscosity and thermal stability of blends. The tensile strength of the blends remains at about 90 MPa at room temperature; PPBES improves the mechanical properties of PEEK at 150°C. The flexural strength and modulus of the PPBES/PEEK blends also increase with the addition of PEEK.     

Miscibility and mechanical properties of poly(ether imide)/poly(ether ether ketone)/liquid crystalline polymer ternary blends

This paper is concerned with a novel ternary blend composed of poly(ether imide) (PEI), poly(ether ether ketone) (PEEK) and a liquid crystalline polymer (LCP; HX4000, Du Pont). Different compositions were prepared by extrusion and injection moulding. Dynamic mechanical thermal analysis and the observation of the fracture surfaces, before and after annealing, allowed determination of the cold crystallization temperatures and miscibility behaviour of these systems. PEEK/PEI blends are known from previous studies to be miscible at all compositions. In this case it was observed that the PEEK/HX4000 blend was miscible up to 50 wt% HX4000 but partially miscible above this value. The PEI/HX4000 blends were found to be partially miscible in the whole concentration range. As a result, some ternary blend compositions exhibited only one phase, while others exhibited two phases. The measurement of the tensile properties showed that ternary blends with high modulus can be obtained at high LCP loadings, while compositions with high ultimate tensile strength can be obtained with high loadings of PEI or PEEK.     

Compatibility in immiscible poly(ether ether ketone)/poly(ether sulfone) blends

Both as-molded and annealed poly(ether ether ketone) (PEEK)/poly(ether sulfone) (PES) blends have been prepared by direct injection molding. The system has been found to be immiscible at all compositions; however, as a result mainly of the produced morphology, it surprisingly maintains to a very great extent the excellent mechanical performance of both of the pure components. This mechanical response is compared with that of the compression molded blends. The ductility of these blends when quenched appears close to the linear between that of the two components. Leaving aside possible morphological and excess free volume of mixing effects, it is in part attributed to the nature of the blend itself. © 1995 John Wiley & Sons, Inc.     

Rheological properties in blends of poly(aryl ether ether ketone) and liquid crystalline poly(aryl ether ketone)

Rheological properties of the blends of poly(aryl ether ether ketone) (PEEK) with liquid crystalline poly(aryl ether ketone) containing substituted 3‐trifluoromethylbenzene side group (F‐PAEK), prepared by solution precipitation, have been investigated by rheometer. Dynamic rheological behaviors of the blends under the oscillatory shear mode are strongly dependent on blend composition. For PEEK‐rich blends, the systems show flow curves similar to those of the pure PEEK, i.e., dynamic storage modulus G′ is larger than dynamic loss modulus G″, showing the feature of elastic fluid. For F‐PAEK‐rich systems, the rheological behavior of the blends has a resemblance to pure F‐PAEK, i.e., G″ is greater than G′, showing the characteristic of viscous fluid. When the PEEK content is in the range of 50–70%, the blends exhibit an unusual rheological behavior, which is the result of phase inversion between the two components. Moreover, as a whole, the complex viscosity values of the blends are between those of two pure polymers and decrease with increasing F‐PAEK content. However, at 50% weight fraction of PEEK, the viscosity‐composition curves exhibit a local maximum, which may be mainly attributed to the phase separation of two components at such a composition. The changes of G′ and G″ with composition show a trend similar to that of complex viscosity. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 4040–4044, 2006     

Poly(acrylonitrile‐butadiene‐styrene)/Poly(ether ether ketone) Blends: an Attempt Towards a Polymer Reinforced Polymer Composite

Summary: Blends of poly(acrylonitrile‐butadiene‐styrene) (ABS) and poly(ether ether ketone) (PEEK), in which PEEK has been used as a reinforcing medium for the ABS matrix in ratios up to 20 wt.‐% of the blend, were prepared by melt mixing using a laboratory mixer. All the blend compositions were processed at the ABS processing temperature so that the PEEK was dispersed in the ABS matrix without actually melting. Differential scanning calorimetry (DSC) and dynamic mechanical analysis (DMA) studies revealed that the glass transition temperature (T_g) of the ABS phase in the blend did not show any appreciable change with composition. The dynamic storage modulus measured by DMA was found to be higher for the blend as compared to pure ABS due to reinforcement of the matrix by PEEK. The tensile strength and modulus behavior of these blends were found to follow the curves predicted using models proposed for composite systems having perfect adhesion, which shows the presence of some physical interaction between the blend components. The good tensile properties of the blend have been correlated with the observed morphology. The disperse phase in the blend has been found to be present in extremely small (sub‐micron) dimensions, which not only provides more surface area for possible interactions between the blend components but also result in efficient stress transfer between the matrix and the dispersed phase during the tensile tests. The thermal stability of the blends was investigated using thermogravimetric analysis (TGA). TGA further revealed that the constituents degraded at their respective decomposition temperatures.

SEM micrograph of tensile fractured surface of an ABS/PEEK 90/10 blend.     

Blends of a liquid crystalline polymer with polyether ether ketone

Blends of Polyether ether ketone (PEEK) and a thermotropic liquid crystalline Polymer (LCP) based on paraoxy-benzoyl and oxy-biphenylene terepthaloyl units were prepared using a static mixer attached to a single screw extruder at 420°C. Rheological studies indicated an increase in the viscosity of the blends upon the addition of LCP. Thermal studies on these blends demonstrated their poor thermal stability compared to the parent materials. The mechanical properties indicated improvement in Young's tensile and flexural modulus but no improvement in the break strength with the addition of the LCP. Morphological studies indicated the formation of ellipsoids of LCP at low LCP concentration in the matrix of PEEK, with extended ellipsoids being observable at 25 percent LCP composition. Phase inversion was noticeable at higher LCP content blends with the formation of PEEK fibrils in the matrix of the LCP. Dynamic studies on these blends showed an increase in the storage modulus with the addition of LCP.     

Structure and properties of amorphous polyamide/liquid crystalline polyester blends

Amorphous polyamide (AP)/liquid crystalline polyester (VA) blends were obtained by extrusion‐injection molding (EI) throughout the whole composition range. The phase behavior, chemical nature and morphology of the blends were studied, and the mechanical properties discussed and compared with those of the 10 and 30% VA blends obtained by direct injection molding (DI). The blends showed two almost pure slightly reacted amorphous phases. The apparently higher reaction level of the EI blends, although small, led to a more homogeneous, fine and fibrillated morphology, attributed to a lower interfacial tension. Significant synergisms in the modulus of elasticity (up to 25%) and in the tensile strength (up to 40%) were seen in EI blends. The similar values of both specific volume and orientation in the blends and in the pure components suggest that the contribution to the modulus of the dispersed VA rigid particles is greater than that due to the proportion of VA in the blend. The 10% VA DI blend showed a similar behavior in these two properties, indicating that the DI procedure is preferred, provided that only stress‐related properties are sought. At 30% VA content, the moduli of elasticity were similar by the two molding processes, but the clearly lower tensile strength and lower ductility of the easier DI procedure, means that the more complex, but more effective, EI procedure is the one of choice for high performance materials.     

Crystallization behavior and mechanical properties of poly(aryl ether ether ketone)/poly(ether imide) blends

Crystallinity and mechanical properties of blends with different amounts of semicrystalline poly(aryl/ ether ether ketone) (PEEK) and amorphous poly(ether imide) (PEI) polymers have been studied. The blends, prepared by melt mixing, have been investigated by differential scanning calorimeter (DSC) to analyze the miscibility between the components and the final crystalline content. Moreover, for the 20/80 PEEK/PEI blend, crystallization in dynamic and isothermal conditions has been carefully investigated in order to find proper conditions for maximum development of crystallinity. Mechanical tests (static and dynamic) have been performed to evaluate the properties of the as-molded and crystallized blends and to compare them with those of crystalline PEEK and amorphous PEI neat resins. Finally, a few SEM observations have been performed to compare the fractured surface of the blend with those of the pure constituents.     

Preparation and characterization of high‐performance poly(ether ether ketone) fibers with improved spinnability based on thermotropic liquid crystalline poly(aryl ether ketone) copolymer

High‐performance poly(ether ether ketone) (PEEK) fibers were prepared by melt‐spinning in the presence of thermotropic liquid crystalline poly(aryl ether ketone) copolymer (FPAEKLCP). The rheological and mechanical properties, birefringence, orientation, and crystallization of the resulting PEEK/FPAEKLCP fibers were characterized by using a melt flow indexer, capillary rheometer, single fiber electronic tensile strength tester, polarized light microscopy (PLM), and wide‐angle X‐ray diffraction (WAXD), respectively. The results indicate that the melt viscosity of PEEK significantly reduced by introducing FPAEKLCP, followed by the improvements in the spinnability and the quality of as‐spun fibers. The tensile properties of PEEK/FPAEKLCP fibers mainly depend on the content of FPAEKLCP, drawing temperature, drawing ratio, and annealing processes. Moreover, the tensile strength and modulus of PEEK/FPAEKLCP fibers are obviously higher than those of neat PEEK fibers under the same processing conditions. This should be attributed to an enhancement in the orientation and crystallization of PEEK compounded with FPAEKLCP. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 1406‐1414, 2013     

Studies on the mechanical,thermal, and morphological properties of poly(ether ether ketone)/poly(ether sulfone)/barium titanate nanocomposites: Correlation of experimental results with theoretical predictive models

In this study, mechanical, thermal, and morphological properties of the nanocomposites fabricated with the optimized blend of poly(ether ether ketone) (PEEK) and poly(ether sulfone) (PES) incorporated with nanobarium titanate (BT) were investigated. The optimized blend was based on the mechanical and thermal properties of the PEEK and PES in the ratio of 75 : 25 wt %. Nanoparticles were incorporated into the optimized blend with the help of twin‐screw extruder. The concentration of nano‐BT was varied from 2 to 6 wt % (0.41–1.28 vol %). With the increase in the nanosized BT concentrations, the tensile strength, tensile modulus, and elongation at break increased, whereas the crystallinity of the nanocomposites calculated by using differential scanning calorimetry method was found to decrease marginally. Morphological studies were carried out using scanning electron microscopy. The nanocomposites were evaluated by using theoretical predictive models according to “Pukanszky model” applicable to tensile strength and “Takayanagi's model” and “Guth and Smallwood model” applicable to tensile modulus. Upper and lower boundary of Hashin–Shtrikman model as well as Paul's model, applicable to tensile modulus, were also used to compare the experimental data. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

PPS/recycled PEEK/ carbon nanotube composites: Structure,properties and compatibility

Blends of poly(phenylene sulfide) (PPS) and recycled poly(ether ether ketone) (r‐PEEK) were prepared using a twin‐screw extruder. The carbon nanotube (CNT) added to the blends not only improved the compatibility of the two polymers, but also affected the morphology of the immiscible PPS/r‐PEEK blends. R‐PEEK always forms the dispersed phase and PPS the continuous phase in such blends. In the composite, CNT particles were observed in the PPS phase, mostly distributes in the interface between PPS and PEEK. The results show that r‐PEEK improves the impact and tensile strength of PPS, but does not provide nucleation effect on PPS. However, CNT improved the flexural modulus of PPS/r‐PEEK blends and promoted the crystallization of r‐PEEK rather than that of PPS. The prepared PPS/r‐PEEK blends provided larger electrical conductivity than neat polymers. Adding 20 wt % CNT to blend resulted in composite with the minimum volume resistivity, a reduction of four orders of magnitude, compared with that of the neat blend. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42497.     

Synthesis of multi‐block copolymer and its compatibilization to the blends of poly(ether ether ketone) with thermotropic liquid crystalline polymer

A multiblock copolymer (BCP) containing amorphous poly(aryl ether ketone) (PAEK) and thermotropic liquid crystalline polymer (TLCP) segments was synthesized. The chemical structure and properties of BCP were characterized by fourier‐transform infrared spectrometer (FTIR), differential scanning calorimeter (DSC), gel permeation chromatograms (GPC), thermogravimetry analysis, polar light microscope (PLM), and solubility test respectively. BCP can dissolve in chloroform because of soluble PAEK block bonded with TLCP block, which was insoluble. The peak of the original PAEK oligomer was no more present in the GPC traces of the block copolymer. These facts indicated that polymer synthesized should be copolymers of the two components rather than blends. A single T_g at 138.1°C and broad melting endotherm at 315.7°C can be observed. The liquid crystalline texture of BCP showed uniformity in the view after heat treated for 10 min above its T_m under PLM. Ternary blends of poly(ether ether ketone) (PEEK)/TLCP/BCP were prepared by extrusion and characterized by DSC. DSC results showed that the crystallization temperature of PEEK phase in the blends shifted higher with the addition of TLCP. Wide angle X‐ray diffraction investigations indicated that the crystalline structure of PEEK was not disturbed by blending or compatibilizing. Scanning electron microscope and mechanical tests confirmed the compatibilizing effect of BCP. Reduction in dispersed phase TLCP size was observed when 2 phr by weight of compatibilizer was added to the blend. Measurement of the tensile properties showed increased elongation as well as improved modulus and strength to some extent. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Melt processing and mechanical property characterization of high‐performance poly(ether ether ketone)–carbon nanotube composite

Poly(ether ether ketone) (PEEK)–multiwall carbon nanotube (MWCNT) composites were fabricated via injection moulding and subsequently characterized by means of microstructural, morphological, thermal and mechanical investigations. Scanning electron microscopy observations demonstrated a uniform distribution of MWCNTs within the matrix, while tensile tests revealed an unexpected high strain at rupture (up to 140%), despite the insertion of MWCNTs ensuring an increase of modulus and strength. Differential scanning calorimetry showed that MWCNT addition did not cause any significant increase in crystallinity of PEEK, and therefore it was concluded that the nanotubes acted as a confinement of polymer chains, hindering chain mobility. X‐ray diffraction showed the typical PEEK and MWCNT peaks, without evidencing the presence of any different phase. The strain at fracture of samples tested after annealing returned to values comparable with those of neat PEEK. © 2017 Society of Chemical Industry     

Study on poly(ether ether ketone)/organically modified montmorillonite composites

Abstract

Novel poly(ether ether ketone) (PEEK)/organically modified montmorillonite (OMMT) composites containing 0–10 wt-% fractions of OMMT were prepared by melting blending method and the microstructure, thermal and mechanical properties were investigated using different characterisation techniques. X-ray diffraction and transmission electron microscopy showed that the OMMT was well dispersed with microscale in the PEEK matrix. Differential scanning calorimetry indicated that the glass transition temperature T _g and melt temperature T _m of PEEK/OMMT composites (POMCs) were hardly affected by the addition of OMMT, while the crystal temperature T _c decreased when the amount of OMMT excessed 1 wt-%. The data of thermogravimetric analysis exhibited that the thermal stability of POMCs in higher temperature region was better than that of pure PEEK. The results of mechanical properties test revealed that modulus and strength of POMCs increased with the content of OMMT, whereas the elongation at break and impact strength of POMCs decreased.     

Analysis of reaction injection molding process of polyurethane-unsaturated polyester blends. Part II: Mechanical properties

The mechanical properties of polyurethane-unsaturated polyester interpenetrating polymer networks (IPNs) that were prepared by reaction injection molding (RIM) process were measured with variations In composition, cross-link density, and relative reaction rate. From dynamic mechanical analysis (DMA), it was found that the two component polymers had a good compatibility over the whole composition range. The tensile strengths of the blends were greater than those of the pure components and had a maximum value at 50/50 composition. The modulus of elasticity and surface hardness decreased and the impact strength increased as the polyurethane content was increased, but the changes were not high at low polyurethane content, below 50%. For higher cross-link density, the compatibility was enhanced and the mechanical properties were improved. When the reaction rates of the components were different, some extent of phase separation was found in DMA and the properties were affected adversely.