A direct measurement of the heat evolved during the sodium and potassium borohydride catalytic hydrolysis

NaBH₄ and KBH₄ hydrolysis reactions (BH₄⁻ + 4H₂O → B(OH)₄⁻ + 4H₂), which can be utilized as a source of high purity hydrogen and be easily controlled catalytically, are exothermic processes. Precise determination of the evolved heat is of outmost importance for the design of the reactor for hydrogen generation. In this work we present an efficient calorimetric method for the direct measurement of the heats evolved during the catalyzed hydrolysis reaction. A modified Setaram Titrys microcalorimeter was used to determine the heat of hydrolysis in a system where water is added to pure solid NaBH₄ or KBH₄ as well as to solid NaBH₄ or KBH₄ mixed with a Co-based solid catalyst. The measured heats of NaBH₄ hydrolysis reaction were: −236 kJ mol⁻¹, −243 kJ mol⁻¹, −235 kJ mol⁻¹, and −236 kJ mol⁻¹, without catalyst and in the presence of Co nanoparticles, CoO and Co₃O₄, respectively. In the case of the KBH₄ hydrolysis reaction, the measured heats were: −220 kJ mol⁻¹, −219 kJ mol⁻¹, −230 kJ mol⁻¹, and −228 kJ mol⁻¹, without catalyst and with Co nanoparticles, CoO and Co₃O₄, respectively. Also, a comparison was made with an aqueous solution of CoCl₂·6H₂O used as catalyst in which case the measured heats were −222 kJ mol⁻¹ and −196 kJ mol⁻¹ for NaBH₄ and KBH₄ hydrolysis, respectively. The influence of solid NaOH or KOH additions on the heat of borohydride hydrolysis has been investigated as well.     

Controllable hydrogen generation by use smart hydrogel reactor containing Ru nano catalyst and magnetic iron nanoparticles

In this study, p(AMPS) hydrogels are synthesized from 2-acrylamido-2-methyl-1-propansulfonic acid (AMPS) via a photo polymerization technique. The hydrogels are used as template for metal nanoparticles and magnetic ferrite nanoparticles, and also as a catalysis vessel in the generation of hydrogen from the hydrolysis of NaBH₄. Approximately 5 nm Ru (0) and 20-30 nm magnetic ferrite particles are generated in situ inside this p(AMPS) hydrogel network and then used as a catalysis medium in hydrogen production by hydrolysis of sodium boron hydride in a basic medium. With an applied external magnetic field, the hydrogel reactor, containing Ru and ferrite magnetic particles, can be removed from the catalysis medium; providing on-demand generation of hydrogen. The effect of various parameters such as the initial concentration of NaBH₄, the amount of catalyst and temperature on the hydrolysis reaction is evaluated. The activation energy for hydrogen production by Ru (0) nanoparticles is found to be 27.5 kJ mol⁻¹; while the activation enthalpy is 30.4 kJ mol⁻¹. The hydrogen generation rate in presence of 5 wt% NaOH and 50 mg p(AMPS)-Ru catalyst is 8.2 L H₂ min⁻¹ g Ru.     

Simple and fast fabrication of polymer template-Ru composite as a catalyst for hydrogen generation from alkaline NaBH4 solution

Polymer template-Ru composite (Ru/IR-120) catalyst was prepared using a simple and fast method for generating hydrogen from an aqueous alkaline NaBH₄ solution. The hydrogen generation rate was determined as a function of solution temperature, NaBH₄ concentration, and NaOH (a base-stabilizer) concentration. The maximum hydrogen generation rate reached 132 ml min⁻¹ g⁻¹ catalyst at 298 K, using a Ru/IR-120 catalyst that contained only 1 wt.% Ru. The catalyst exhibits a quick response and good durability during the hydrolysis of alkaline NaBH₄ solution. The activation energy for the hydrogen generation reaction was determined to be 49.72 kJ mol⁻¹.     

An effective synthesis route for improving the catalytic activity of carbon-supported Co–B catalyst for hydrogen generation through hydrolysis of NaBH4

A novel method for synthesis of carbon-supported cobalt boride catalyst was developed for hydrogen generation from catalytic hydrolysis of NaBH₄ solution. The activated carbon and carbon black supported catalysts prepared by “reduction–precipitation” method were found to be much more active than those prepared by conventional “impregnation–reduction” method inspite of the same Co content. A maximum hydrogen generation was achieved using carbon black supported Co–B, which lowers the activation energy to 56.7 kJ mol⁻¹. The effects of NaOH concentration (1–15 wt.%), NaBH₄ concentration (5–20 wt.%) and reaction temperature (25–40 °C) on the performance of the most active catalyst (Co–B/C_B) were investigated in detail. The results indicated that this catalyst can be used in a hydrogen generator for mobile applications such as PEMFC systems due to its high catalytic activity and simple preparation method.     

Accurately measuring the hydrogen generation rate for hydrolysis of sodium borohydride on multiwalled carbon nanotubes/Co–B catalysts

Multiwalled carbon nanotubes supported cobalt–boron catalysts (Co–B/MWCNT) were developed via the chemical reduction of aqueous sodium borohydride with cobalt chloride for catalytic hydrolysis of alkaline NaBH₄ solution. The hydrogen generation (HG) rates were measured on an improved high-accuracy, low-cost and automatic HG rate measurement system based on the use of an electronic balance with high accuracy. The HG of Co–B/MWCNT catalyst was investigated as a function of heat treatment, solution temperature, Co–B loading and supporting materials. The catalyst was mesoporous structured and showed lower activation energy of 40.40 kJ mol⁻¹ for the hydrolysis of NaBH₄. The Co–B/MWCNT catalyst was not only highly active to achieve the average HG rate of 5.1 l min⁻¹ g⁻¹ compared to 3.1 l min⁻¹ g⁻¹ on Co–B/C catalyst under the same conditions but also reasonably stable for the continuous hydrolysis of NaBH₄ solution.     

Monodispersed p(2-VP) and p(2-VP-co-4-VP) particle preparation and their use as template for metal nanoparticle and as catalyst for H2 production from NaBH4 and NH3BH3 hydrolysis

The monodispersed poly(2-vinyl pyridine) (p(2-VP)) and poly(2-vinyl pyridine-co-4-vinyl pyridine) (p(2-VP-co-4-VP)) particles of different compositions were synthesized by a surfactant-free emulsion polymerization system using divinyl benzene (DVB) as cross-linker. The diameter of p(2-VP) and p(2-VP-co-4-VP) particles were measured between 370 and 530 nm. Co, Ni and Cu metal nanoparticles were prepared inside these microgels after quaternization with HCl and loading of metal salts, such as CoCl₂, NiCl₂, and CuCl₂, in ethyl alcohol followed by reduction with NaBH₄. The prepared metal nanoparticles within these particles were used as catalyst for H₂ production via hydrolysis of NaBH₄ and NH₃BH₃. Various parameters of the polymeric microgels such as template, metal types, reuse, the amount of NaOH, and temperature were investigated. From hydrolysis reactions the activation energy (E_a), enthalpy (ΔH), and entropy (ΔS) were calculated for Co metal nanoparticles as catalyst for the NaBH₄ hydrolysis reaction in the temperature range of 0–50 °C. The activation parameters of NaBH₄ hydrolysis catalyzed by Co nanoparticle composite systems were calculated as 46.44 ± 1.1 kJ mol⁻¹ for E_a, 36.39 ± 6.5 kJ mol⁻¹ for ΔH and −170.56 ± 20.1 kJ mol⁻¹ K⁻¹ for ΔS.     

Electroless-deposited Co–P catalysts for hydrogen generation from alkaline NaBH4 solution

Cobalt–phosphorus (Co–P) catalysts, which were electroless deposited on Cu sheet, have been investigated for hydrogen generation from alkaline NaBH₄ solution. The microstructures of the as-prepared Co–P catalysts and their catalytic activities for hydrolysis of NaBH₄ are analyzed in relation to pH value, NaH₂PO₂ concentration, and the deposition time. Experimental results show that the Co–P catalyst formed in the bath solution with pH value of 12.5, NaH₂PO₂ concentration of 0.8 M, and the deposition time no more than 6 min presents the highest hydrogen generation rate of 1846 mL min⁻¹ g⁻¹. Furthermore, the as-prepared catalyst also shows good cycling capability and the corresponding activation energy is calculated to be 48.1 kJ mol⁻¹. The favorable catalytic performance of the electroless-deposited Co–P catalysts indicates their potential application for quick hydrogen generation from hydrolysis of NaBH₄ solution.     

Hydrogel assisted nickel nanoparticle synthesis and their use in hydrogen production from sodium boron hydride

In this study, hydrogels were synthesized from 2-acrylamido-2-methyl-1-propansulfonic acid (AMPS) via a photo polymerization technique. Approximately 100 nm Ni metal nanoparticles were generated in situ inside these p(AMPS) hydrogel networks and used as a catalyst in hydrogen production by hydrolysis of sodium boron hydride in a basic medium. The effects of several parameters on the hydrolysis reaction such as the amount of catalyst, the initial concentration of NaBH₄, and the temperature were investigated. The activation energy, activation enthalpy and activation of entropy for the reaction were calculated as 42.28 kJ mol⁻¹, 39.59 kJ mol⁻¹ and −171.67 J mol⁻¹ K⁻¹, respectively.     

Catalytic hydrolysis of sodium borohydride by a novel nickel–cobalt–boride catalyst

With the aim of designing an efficient hydrogen generator for portable fuel cell applications nickel–cobalt–boride (Ni–Co–B) catalysts were prepared by a chemical reduction method and their catalytic hydrolysis reaction with alkaline NaBH₄ solution was studied. The performance of the catalysts prepared from NaBH₄ solution with NaOH, and without NaOH show different hydrogen generation kinetics. The rate of hydrogen generation was measured using Ni–Co–B catalyst as a function of the concentrations of NaOH and NaBH₄, as well as the reaction temperature, in the hydrolysis of alkaline NaBH₄ solution. The hydrogen generation rate increases for lower NaOH concentrations in the alkaline NaBH₄ solution and decreases after reaching a maximum at 15 wt.% of NaOH. The hydrogen generation rate is found to be constant with respect to the concentration of NaBH₄ in the alkaline NaBH₄ solution. The activation energy for hydrogen generation is found to be 62 kJ mol⁻¹, which is comparable with that of hydrogen generation by a ruthenium catalyst.     

Hydrogen generation from catalytic hydrolysis of alkaline sodium borohydride solution using attapulgite clay-supported Co-B catalyst

An attapulgite clay-supported cobalt-boride (Co-B) catalyst used in portable fuel cell fields is prepared in this paper by impregnation-chemical reduction method. The cost of attapulgite clay is much lower compared with some other inert carriers, such as activated carbon and carbon nanotube. Its microstructure and catalytic activity are analyzed in this paper. The effects of NaOH concentration, NaBH₄ concentration, reacting temperature, catalyst loadings and recycle times on the performance of the catalysts in hydrogen production from alkaline NaBH₄ solutions are investigated. Furthermore, characteristics of these catalysts are carried out in SEM, XRD and TEM analysis. The high catalytic activity of the catalyst indicates that it is a promising and practical catalyst. Activation energy of hydrogen generation using such catalysts is estimated to be 56.32 kJ mol⁻¹. In the cycle test, from the 1st cycle to the 9th cycle, the average hydrogen generation rate decreases gradually from 1.27 l min⁻¹ g⁻¹ Co-B to 0.87 l min⁻¹ g⁻¹ Co-B.     

Hydrogen generation by hydrolysis of NaBH4 with efficient Co–P–B catalyst: A kinetic study

Amorphous catalyst alloy powders in form of Co–P, Co–B, and Co–P–B have been synthesized by chemical reduction of cobalt salt at room temperature for catalytic hydrolysis of NaBH₄. Co–P–B amorphous powder showed higher efficiency as a catalyst for hydrogen production as compared to Co–B and Co–P. The enhanced activity obtained with Co–P–B (B/P molar ratio = 2.5) powder catalyst can be attributed to: large active surface area, amorphous short range structure, and synergic effects caused by B and P atoms in the catalyst. The roles of metalloids (B and P) in Co–P–B catalyst have been investigated by regulating the B/P molar ratio in the starting material. Heat-treatment at 773 K in Ar atmosphere causes the decrease in hydrogen generation rate due to partial Co crystallization in Co–P–B powder. Kinetic studies on the hydrolysis reaction of NaBH₄ with Co–P–B catalyst reveal that the concentrations of both NaOH and catalyst have positive effects on hydrogen generation rate. Zero order reaction kinetics is observed with respect to NaBH₄ concentration with high hydride/catalyst molar ratio while first order reaction kinetics is observed at low hydride/catalyst molar ratio. Synergetic effects of B and P atoms in Co–P–B catalyst lowers the activation energy (32 kJ mol⁻¹) for hydrolysis of NaBH₄. The stability, reusability, and durability of Co–P–B catalyst have also been investigated and reported in this work. It has been found that by using B/P molar ratio of 2.5 in Co–P–B catalyst, highest H₂ generation rate of about ∼4000 ml min⁻¹ g⁻¹ can be achieved. This can generate 720 W for Proton Exchange Membrane Fuel Cells (0.7 V): which is necessary for portable devices.     

Hydrogen generation by hydrolysis of ammonia borane with a nanoporous cobalt-tungsten-boron-phosphorus catalyst supported on Ni foam

In this study, quaternary cobalt-tungsten-boron-phosphorus porous particles supported on Ni foam (Co-W-B-P/Ni), which are prepared through ultrasonification-assisted electroless deposition route, have been investigated as the catalyst for hydrogen generation (HG) from hydrolysis of ammonia borane (NH₃BH₃, AB). Compared with Ni-supported binary Co-B and ternary Co-W-B catalysts, the as-synthesized Co-W-B-P/Ni shows a higher HG rate. To optimize the preparation parameters, the molar ratio of NaBH₄/NaH₂PO₂·H₂O (B/P) and the concentration of Na₂WO₄·2H₂O (W) have been investigated and the catalyst prepared with B/P value of 1.5 and W concentration of 5 g L⁻¹ shows the highest activity. The results of kinetic studies show that the catalytic hydrolysis of AB is first order with respect to the catalyst and AB concentrations. By using the quaternary catalyst with a concentration of 0.5 wt % AB, a HG rate of 4.0 L min⁻¹ g⁻¹ is achieved at 30 °C. Moreover, the apparent activation energy for the quaternary catalyst is determined to be 29.0 kJ mol⁻¹, which is comparable to that of noble metal-based catalysts. These results indicate that the Co-W-B-P/Ni is a promising low-cost catalyst for on-board hydrogen generation from hydrolysis of borohydride.     

Fast hydrogen generation from NaBH4 hydrolysis catalyzed by carbon aerogels supported cobalt nanoparticles

Carbon aerogels (CAs) with oxygen-rich functional groups and high surface area are synthesized by hydrothermal treatment of glucose in the presence of boric acid, and are used as the support for loading cobalt catalysts (CAs/Co). Cobalt nanoparticles distribute uniformly on the surface of ACs, creating highly dispersed catalytic active sites for hydrolysis of alkaline sodium borohydride solution. A rapid hydrogen generation rate of 11.22 L min⁻¹ g_(cobalt)⁻¹ is achieved at 25 °C by hydrolysis of 1 wt% NaBH₄ solution containing 10 wt% NaOH and 20 mg the CAs/Co catalyst with a cobalt loading of 18.71 wt%. Furthermore, various influences are systematically investigated to reveal the hydrolysis kinetics characteristics. The activation energy is found to be 38.4 kJ mol⁻¹. Furthermore, the CAs/Co catalyst can be reusable and its activity almost remains unchanged after recycling, indicating its promising applications in fuel cell.     

Catalytic hydrolysis of ammonia borane: Intrinsic parameter estimation and validation

Ammonia borane (AB) hydrolysis is a potential process for on-board hydrogen generation. This paper presents isothermal hydrogen release rate measurements of dilute AB (1 wt%) hydrolysis in the presence of carbon supported ruthenium catalyst (Ru/C). The ranges of investigated catalyst particle sizes and temperature were 20-181 μm and 26-56 °C, respectively. The obtained rate data included both kinetic and diffusion-controlled regimes, where the latter was evaluated using the catalyst effectiveness approach. A Langmuir-Hinshelwood kinetic model was adopted to interpret the data, with intrinsic kinetic and diffusion parameters determined by a nonlinear fitting algorithm. The AB hydrolysis was found to have an activation energy 60.4 kJ mol⁻¹, pre-exponential factor 1.36 × 10¹⁰ mol (kg-cat)⁻¹ s⁻¹, adsorption energy −32.5 kJ mol⁻¹, and effective mass diffusion coefficient 2 × 10⁻¹⁰ m² s⁻¹. These parameters, obtained under dilute AB conditions, were validated by comparing measurements with simulations of AB consumption rates during the hydrolysis of concentrated AB solutions (5-20 wt%), and also with the axial temperature distribution in a 0.5 kW continuous-flow packed-bed reactor.     

Chemical kinetics of Ru-catalyzed ammonia borane hydrolysis

Ammonia borane (AB) is a candidate material for on-board hydrogen storage, and hydrolysis is one of the potential processes by which the hydrogen may be released. This paper presents hydrogen generation measurements from the hydrolysis of dilute AB aqueous solutions catalyzed by ruthenium supported on carbon. Reaction kinetics necessary for the design of hydrolysis reactors were derived from the measurements. The hydrolysis had reaction orders greater than zero but less than unity in the temperature range from 16 °C to 55 °C. A Langmuir–Hinshelwood kinetic model was adopted to interpret the data with parameters determined by a non-linear conjugate-gradient minimization algorithm. The ruthenium-catalyzed AB hydrolysis was found to have activation energy of 76 ± 0.1 kJ mol⁻¹ and adsorption energy of −42.3 ± 0.33 kJ mol⁻¹. The observed hydrogen release rates were 843 ml H₂ min⁻¹ (g catalyst)⁻¹ and 8327 ml H₂ min⁻¹ (g catalyst)⁻¹ at 25 °C and 55 °C, respectively. The hydrogen release from AB catalyzed by ruthenium supported on carbon is significantly faster than that catalyzed by cobalt supported on alumina. Finally, the kinetic rate of hydrogen release by AB hydrolysis is much faster than that of hydrogen release by base-stabilized sodium borohydride hydrolysis.     

Hydrogen generation from sodium borohydride solution using a ruthenium supported on graphite catalyst

The catalyst with high activity and durability plays a crucial role in the hydrogen generation systems for the portable fuel cell generators. In the present study, a ruthenium supported on graphite catalyst (Ru/G) for hydrogen generation from sodium borohydride (NaBH₄) solution is prepared by a modified impregnation method. This is done by surface pretreatment with NH₂ functionalization via silanization, followed by adsorption of Ru (III) ion onto the surface, and then reduced by a reducing agent. The obtained catalyst is characterized by transmission electron microscope (TEM) and X-ray photoelectron spectroscopy (XPS). Very uniform Ru nanoparticles with sizes of about 10 nm are chemically bonded on the graphite surface. The hydrolysis kinetics measurements show that the concentrations of NaBH₄ and NaOH all exert considerable influence on the catalytic activity of Ru/G catalyst towards the hydrolysis reaction of NaBH₄. A hydrogen generation rate of 32.3 L min⁻¹ g⁻¹ (Ru) in a 10 wt.% NaBH₄ + 5 wt.% NaOH solution has been achieved, which is comparable to other noble catalysts that have been reported.     

The effects of plasma treatment on electrochemical activity of Co–W–B catalyst for hydrogen production by hydrolysis of NaBH4

A plasma treatment of Co–W–B catalyst increases the rate of hydrogen generation from the hydrolysis of NaBH₄. The catalytic properties of Co–W–B prepared in the presence of plasma have been investigated as a function of NaBH₄ concentration, NaOH concentration, temperature, plasma applying time, catalyst amount and plasma gases. The Co–W–B catalyst prepared with cold plasma effect hydrolysis in only 12 min, where as the Co–W–B catalyst prepared in known method with no plasma treatment in 23 min. The activation energy for first-order reaction is found to be 29.12 kJ mol⁻¹.     

Magnetically recyclable Fe@Co core-shell catalysts for dehydrogenation of sodium borohydride in fuel cells

Co-based catalysts of the reaction by which hydrogen was obtained from NaBH₄ solution were prepared by chemical reduction in a liquid phase. X-ray diffraction and scanning electron microscopy analyses showed that the as-prepared Fe@Co catalyst was ultrafine and amorphous. The calculated Arrhenius activation energy of the Fe@Co catalyst was 35.62(1) kJ mol⁻¹ while that of the Co catalyst was 38.81(2) kJ mol⁻¹, demonstrating that Fe@Co nanoparticles reduce the activation energy of the reaction more than does a Co nanocatalyst. X-ray absorption spectroscopy (XAS) clearly reveals the valences of Fe and Co. The Fe valence of Fe@Co is smallest among three catalysts because of the Co shell. The molar ration of Fe to Co is 1: 2 as determined by using XPS analysis, indicating that the novel catalyst reduces costs. The generation of hydrogen is schematically elucidated.     

Hydrogen production from ammonia borane via hydrogel template synthesized Cu, Ni, Co composites

In situ Co, Cu and Ni nanoparticles were synthesized by chemical reduction of the absorbed Co (II), Cu (II) and Ni (II) ions inside hydrogel networks prepared from 2-acrylamido-2-methyl-1-propansulfonic acid (AMPS) and were used as a catalyst system in the generation of hydrogen in hydrolysis of ammonia borane (AB). Several parameters affecting the hydrolysis reaction such as the type of the metal, the amount of catalyst, the initial concentration of AB, and temperature, were investigated. The activation energy values in the hydrolysis reaction of AB solution in the presence p(AMPS)-Co, p(AMPS)-Cu and p(AMPS)-Ni catalyst systems were calculated as E_a = 47.7 kJ mol⁻¹, 48.8 kJ mol⁻¹ and 52.8 kJ mol⁻¹, respectively. Thus, the catalytic activity of the metal nanoparticles prepared inside the same hydrogel matrix was found to be Ni < Cu < Co.     

Hydrogen generation utilizing alkaline sodium borohydride solution and supported cobalt catalyst

Supported Co catalysts with different supports were prepared for hydrogen generation (HG) from catalytic hydrolysis of alkaline sodium borohydride solution. As a result, we found that a γ-Al₂O₃ supported Co catalyst was very effective because of its special structure. A maximum HG rate of 220 mL min⁻¹ g⁻¹ catalyst and approximately 100% efficiency at 303 K were achieved using a Co/γ-Al₂O₃ catalyst containing 9 wt.% Co. The catalyst has quick response and good durability to the hydrolysis of alkaline NaBH₄ solution. It is feasible to use this catalyst in hydrogen generators with stabilized NaBH₄ solutions to provide on-site hydrogen with desired rate for mobile applications, such as proton exchange membrane fuel cell (PEMFC) systems.