Physical aging,high temperature and water vapor permeation studies of UV-rearranged PIM-1 membranes for advanced hydrogen purification and production

Ultraviolet (UV)-rearranged PIM-1 membranes have been shown to exhibit superior gas separation performance for H₂/CO₂ separation. The long-term aging studies of up to 100 days were investigated and revealed that the UV-rearranged PIM-1 membranes are much more stable than the original PIM-1 membrane. By positron annihilation lifetime (PAL) analyses, a constant decrease of o-Ps lifetime during physical aging of all membranes was observed, while o-Ps intensity changed sparingly. Compared to pure gas tests, the UV-irradiated PIM-1 membrane shows considerably enhanced separation performance in mixed gas tests with and without CO under high temperatures. Although the UV-rearranged PIM-1 membranes reveal deteriorating gas separation performance under humid feed conditions due to the effect of water vapor induced plasticization, the overall gas separation performance still outperforms most literature data. The successful validation of the separation performance for the UV-rearranged PIM-1 membranes under similar industrial testing conditions may possibly suggest the great potential of this type of membrane for the purification and production of industrial hydrogen.     

Hydrogen separation and purification using crosslinkable PDMS/zeolite A nanoparticles mixed matrix membranes

The transport properties of gases in polydimethylsiloxane (PDMS)/zeolite A mixed matrix membranes (MMMs) were determined based on pure gas permeation experiments. MMMs were prepared by incorporating zeolite 4A nanoparticles into a PDMS matrix using a new procedure. The permeation rates of C₃H₈, CH₄, CO₂, and H₂ were evaluated through a dense homogeneous pure PDMS membrane and PDMS/4A MMMs to assess the viability of these membranes for natural gas sweetening and hydrogen purification. SEM investigations showed good adhesion of the polymer to the zeolite in MMMs. Permeation performance of the membranes was also investigated using a laboratory-scale gas separation apparatus and effects of feed pressure, zeolite loading and pore size of zeolite on the gas separation performance of the MMMs were evaluated. The MMMs exhibited both higher selectivity of H₂/CH₄ and H₂ permeability as compared with the neat PDMS membrane, suggesting that these membranes are very promising for gas separations such as H₂/CH₄ separation.     

CO2-selective membranes for hydrogen purification and the effect of carbon monoxide (CO) on its gas separation performance

Industrial hydrogen production may prefer CO₂-selective membranes because high-pressure H₂ can therefore be produced without additional recompression. In this study, high performance CO₂-selective membranes are fabricated by modifying a polymer–silica hybrid matrix (PSHM) with a low molecular weight poly(ethylene glycol) dimethyl ether (PEGDME). The liquid state of PEGDME and its unique end groups eliminate the crystallization tendency of poly(ethylene glycol) (PEG). The methyl end groups in PEGDME hinder hydrogen bonding between the polymer chains and significantly enhance the gas diffusivity. In pure gas tests, the membrane containing 50 wt% additive shows CO₂ gas permeability and CO₂/H₂ selectivity of 1637 Barrers and 13 at 35 °C, respectively. In order to explore the effect of real industrial conditions, the gas separation performance of the newly developed membranes has been studied extensively using binary (CO₂/H₂) and ternary gas mixtures (CO₂/H₂/carbon monoxide (CO)). Compared to pure gas performance, the second component (H₂) in the binary mixed gas test reduces the CO₂ permeability. The presence of CO in the feed gas stream decreases both CO₂ and H₂ permeability as well as CO₂/H₂ selectivity as it reduces the concentration of CO₂ molecules in the polymer matrix. The mixed gas results affirm the promising applications of the newly developed membranes for H₂ purification.     

High performance ZIF-8/PBI nano-composite membranes for high temperature hydrogen separation consisting of carbon monoxide and water vapor

Two types of advanced nano-composite materials have been formed by incorporating as-synthesized wet-state zeolitic imidazolate frameworks-8 (ZIF-8) nano-particles into a polybenzimidazole (PBI) polymer. The loadings of ZIF-8 particles in the two membranes (i.e., 30/70 (w/w) ZIF-8/PBI and 60/40 (w/w) ZIF-8/PBI) are 38.2 vol % and 63.6 vol %, respectively. Due to different ZIF-8 loadings, variations in particle dispersion, membrane morphology and gas separation properties are observed. Gas permeation results suggest that intercalation occurs when the ZIF-8 loading reaches 63.6 vol %. The incorporation of ZIF-8 particles significantly enhances both solubility and diffusion coefficients but the enhancement in diffusion coefficient is much greater. Mixed gas tests for H₂/CO₂ separation were conducted from 35 to 230 °C, and both membranes exhibit remarkably high H₂ permeability and H₂/CO₂ selectivity. The 30/70 (w/w) ZIF-8/PBI membrane has an H₂/CO₂ selectivity of 26.3 with an H₂ permeability of 470.5 Barrer, while the 60/40 (w/w) ZIF-8/PBI membrane has an H₂/CO₂ selectivity of 12.3 with an H₂ permeability of 2014.8 Barrer. Mixed gas data show that the presence of CO or water vapor impurity in the feed gas stream does not significantly influence the membrane performance at 230 °C. Thus, the newly developed H₂-selective membranes may have bright prospects for hydrogen purification and CO₂ capture in realistic industrial applications such as syngas processing, integrated gasification combined cycle (IGCC) power plant and hydrogen recovery.     

Development of hydrogen-selective CAU-1 MOF membranes for hydrogen purification by ‘dual-metal-source’ approach

Hydrogen provides reliable, sustainable, environmental and climatic friendly energy to meet world's energy requirement and it also has high energy density. Hydrogen is relevant to all of the energy sectors-transportation, buildings, utilities and industry. In all of these sectors, hydrogen-rich gas streams are needed. Thus, hydrogen-selective membrane technology with superior performances is highly demanded for separation and purification of hydrogen gas mixtures. In this study, novel [Al₄(OH)₂(OCH₃)₄(H₂N-BDC)₃]·xH₂O (CAU-1) MOF membranes with accessible pore size of 0.38 nm are evaluated for this goal of hydrogen purification. High-quality CAU-1 membranes have been successfully synthesized on α-Al₂O₃ hollow ceramic fibers (HCFs) by secondary growth assisted with the homogenously deposited CAU-1 nanocrystals with a size of 500 nm as seeds. The energy-dispersive X-ray spectroscopy study shows that the HCFs substrates play dual roles in the membrane preparation, namely aluminum source and as a support. The crystals in the membrane are intergrown together to form a continuous and crack-free layer with a thickness of 4 μm. The gas sorption ability of CAU-1 MOF materials is examined by gas adsorption measurement. The isosteric heats of adsorption with average values of 4.52 kJ/mol, 12.90 kJ/mol, 12.82 kJ/mol and 27.99 kJ/mol are observed for H₂, N₂, CH₄, and CO₂ respectively, indicating different interactions between CAU-1 framework and these gases. As-prepared HCF supported CAU-1 membranes are tested by single and binary gas permeation of H₂/CO₂, H₂/N₂ and H₂/CH₄ at different temperatures, feed pressures and testing time. The permeation results show preferential permeance of H₂ over CO₂, N₂, and CH₄ with high separation factors of 12.34, 10.33, and 10.42 for H₂/CO₂, H₂/N₂, H₂/CH₄, respectively. The temperature, pressure and test time dependent studies reveal that HCFs supported CAU-1 membranes possess high stability, resistance to cracking, temperature cycling, high reproducibility, these of which combined with high separation efficiency make this type of MOF membranes are promising for hydrogen recycling from industrial exhausts.     

In situ fabrication of cross-linked PEO/silica reverse-selective membranes for hydrogen purification

Targeting at hydrogen purification, cross-linked organic–inorganic reverse-selective membranes containing poly(ethylene oxide) (PEO) are fabricated in situ by using functional oligomers (O,O′-bis(2-aminopropyl) polypropylene glycol-block-polyethylene glycol-block-polypropylene glycol: Jeffamine^® ED-2003) with a high content of PEO and epoxy-functional silanes (3-glycidyloxypropyltrimethoxysilane: GOTMS). Changes in physicochemical properties due to varying silica content have been characterized; including a great decline in melting temperature; an improvement in glassy and degradation temperature, and the suppression of PEO crystallinity. The strong affinity between quadrupolar CO₂ and polar ethylene oxide (EO) groups enhances the CO₂/H₂ separation performance of hybrid membranes, which can be further tuned by controlling the organic/inorganic ratio. The organic–inorganic hybrid membrane with 90 wt% of ED-2003 demonstrates an appealing CO₂ permeability of 367 Barrer with an attractive CO₂/H₂ selectivity of 8.95 at 3.5 atm and 35 °C. The transport performance trend with composition variations is explained by analyzing the calculated solubility and diffusivity based on the solution-diffusion mechanism. Moreover, CO₂ permeability increases with applied pressure in pure gas tests because of CO₂ plasticization phenomena, which is beneficial for CO₂/H₂ separation. Attributing to CO₂ plasticization and CO₂ dominant sorption, the mixed gas test results of the membrane containing only 25 wt% ED-2003 show greatly improved CO₂/H₂ selectivity of 13.2 with CO₂ permeability of 148 Barrer at 35 °C compared to pure gas results. Interestingly, at a stipulated CO₂ pressure, the inherent tension in cross-linked networks maintains the CO₂ permeability stable with the time. The cross-linked organic–inorganic membranes with enhancements in mechanical and thermal properties are promising for industrial-scale hydrogen purification.     

Thermally rearranged (TR) HAB-6FDA nanocomposite membranes for hydrogen separation

Thermally rearranged (TR) polymers exhibited a good balance of high permeability and high selectivity. For this purpose HAB-6FDA polyimide was synthesized from 3,3 dihydroxy-4,4-diamino-biphenyl (HAB) and 2,2-bis-(3,4-dicarboxyphenyl) hexafluoro propane dianhydride (6FDA) by chemical imidization. Initially, the sample was modified from pure polymer to silica nanofiller doped polymer membrane. Further the modification was done by thermal rearrangement reaction at 350 °C temperature. This modification causes a mass loss in polymer structure and therefore enhances the fractional free volume (FFV). The gases used for the permeation test were H₂, CO₂, N₂ and CH₄. Selectivity was calculated for H₂/CO₂, H₂/N₂ and H₂/CH₄ gas pairs and plotted in the Robeson's 2008 upper bound and compared with reported data. The transport properties of these gases have been compared with the unmodified membrane. Permeability of all the gases has increased to that of unmodified polymer membrane. Thermally rearranged polymer nanocomposite exhibits higher gas permeability than that of silica doped and pure polymer. Also the selectivity for H₂/CO₂ and H₂/N₂ gas pairs exceeds towards Robeson's upper bound limit. It crosses this limit dramatically for H₂/CH₄ gas pair. Polymer nanocomposite can be utilized to obtain high purity hydrogen gas for refinery and petrochemical applications.     

Molecular-level mixed matrix membranes comprising Pebax and POSS for hydrogen purification via preferential CO2 removal

The molecular-level mixed matrix membranes (MMMs) comprising Pebax^® and POSS have been developed by tuning the membrane preparation process in this work. They exhibit a simultaneous enhancement in CO₂ permeability and CO₂/H₂ selectivity by optimizing the POSS content at extremely low loadings. This is mainly attributed to the large cavity of POSS itself and its effect on the segmental-level polymeric chain packing. More interestingly, the Pebax^®/POSS MMMs reveal a much higher separation performance in the mixed gas test than that in the pure gas test. The highest CO₂/H₂ selectivity reaches 52.3 accompanied by CO₂ permeability of 136 Barrer at 8 atm and 35 °C. This is due to the CO₂-induced plasticization that improves the free volume and polymer chain mobility, hence benefiting the interaction between the polymer matrix and penetrant CO₂. These features may ensure the superiority of Pebax^®/POSS molecular-level MMMs as CO₂-selective membranes in the industrial application of hydrogen purification.     

PVDF/ionic liquid polymer blends with superior separation performance for removing CO2 from hydrogen and flue gas

We have demonstrated, for the first time, a polymer blend comprising poly(vinylidene fluoride) (PVDF) and a room-temperature ionic liquid (RTIL) that shows a high CO₂ permeability of 1778 Barrer with CO₂/H₂ and CO₂/N₂ selectivity of 12.9 and 41.1, respectively. The low viscosity RTIL, 1-ethyl-3-methylimidazolium tetracyanoborate ([emim][B(CN)₄]) possesses a high CO₂ solubility, and plays a significant role in CO₂ separation, whereas PVDF provides the mechanical strength to the blend membranes. A series of PVDF/[emim][B(CN)₄] polymer blends with different compositions were tested for their gas separation performance involving H₂, N₂ and CO₂ in both pure gas and mixed gas conditions. Both optical observation and Maxwell predictions confirm the heterogeneous nature of the PVDF/[emim][B(CN)₄] system. However, compared to miscible ionic liquid based blends, where molecular level interactions may restrain chain flexibility and reduce gas permeability, heterogeneous PVDF/RTIL blend systems show far superior gas transport properties. Most of these blend membranes outperform most reported materials and their gas transport and separation capabilities fall within the attractive region bound by the “2008 Robeson Upper Limit” for CO₂/H₂ and CO₂/N₂ gas pairs, and are also very stable at trans-membrane pressure up to 5 atm. Therefore, they are potential materials for H₂ purification and CO₂ capture from hydrogen production and flue gas.     

Sorption properties of hydrogen-selective PDMS/zeolite 4A mixed matrix membrane

The present study explores the fundamental science of estimating sorption of gases in membranes comprised of inorganic porous fillers within a polymer matrix with a novel semi-empirical correlation. The sorption properties of H₂, C₃H₈, CO₂ and CH₄ were determined in polydimethylsiloxane (PDMS)/zeolite 4A mixed matrix membranes (MMMs) to assess the viability of these membranes for hydrogen purification and natural gas sweetening. Zeolite filling in MMMs results an increase in solubility over neat PDMS membrane. In addition, incorporation of zeolite 4A to PDMS membrane improved H₂ permeation and H₂/CH₄ selectivity. The results confirmed that zeolite 4A can significantly improve the separation properties of poorly H₂-selective PDMS membrane from 0.7 up to 11 and this overcomes the Robeson upper-bound limitation. This improvement was explained referring the Flory–Huggins interaction parameter within MMMs.     

Incorporation of thermally labile additives in polyimide carbon membrane for hydrogen separation

In this study, three thermally labile additives microcrystalline cellulose (MCC), nanocrystalline cellulose (NCC), and polyvinylpyrrolidone (PVP) were introduced to the P84-copolyimide (PI) solution. PI-based carbon tubular membranes were fabricated using dip-coating method, followed by sample characterizations in order to determine their structural morphologies, thermal stability and gas permeation performance. NCC was added as the membrane pore former for the hydrogen gas (H₂) separation. While tests involving pure H₂ and N₂ permeation were carried out at room temperature, carbon membranes were carbonized at a final temperature of 800 °C, with the heating rate of 3 °C/min under the Ar flow. Excellent result of H₂/N₂ selectivity was obtained with value of 430.06 ± 4.16. Addition of NCC has significantly increased the number of pore channels in the membrane, hence, contributing to high gas permeance and selectivity. NCC has shown potential as a good additive for an enhanced hydrogen separation performance.     

Hydrogen separation from blended natural gas and hydrogen by Pd-based membranes

Hydrogen separation membranes based on a heated metal foil of a palladium alloy, offer excellent permeability for hydrogen as a result of the solution-diffusion mechanism. Here, the possibility to separate hydrogen from the mixture of Natural Gas (NG) and hydrogen (NG+H₂) with various NG concentrations using Pd, PdCu₅₃ and PdAg₂₄ hydrogen purification membranes is demonstrated. Hydrogen concentrations above ∼25% (for Pd and PdCu₅₃) and ∼15% (for PdAg₂₄) were required for the hydrogen separation to proceed at 400 °C and 5 bar pressure differential. Hydrogen permeability of the studied alloys could be almost fully recovered after switching the feed gas to pure hydrogen, indicating no significant interaction between the natural gas components and the membranes surface at the current experimental condition. Hydrogen flux of the membranes at various pressure differential was measured and no changes in the hydrogen permeation mechanism could be noticed under (NG 50%+H₂) mixture. The hydrogen separation capability of the membranes is suggested to be mainly controlled by the operating temperature and the hydrogen partial pressure.     

Comparative performance of commercial polymeric membranes in the recovery of industrial hydrogen waste gas streams

The application of membrane separation processes to industrial hydrogen-rich waste gases promotes the efficient recovery of this clean fuel. The first step to address and overcome this waste of resources is to assess the real performance of commercially available polymeric membranes for hydrogen separation in terms of hydrogen purity that meets the quality standards to be used in hydrogen-based applications. Therefore, this work makes a comparison of the performance of commercial flat hydrogen-selective membranes based on non-porous polymeric materials through the experimental assessment in a lab-scale set up that contains a gas permeation cell with the aim of recovering hydrogen from the most suitable multicomponent waste gaseous streams. To assess the mixed-gas permeation performance, the influence of the feed gas composition, temperature and pressure was examined. The results of experimental tests indicated that there is a strong dependency of H₂ permeability on CO₂ concentration, that induces a decay of H₂/CO₂ selectivity in mixed-gas experiments for the membranes under study. Accordingly, the permeability-selectivity trade-off in the state-of-the-art membranes defines the balance between H₂ recovery and the product purity. Finally, it is worth noting that although H₂ purities obtained are higher than 98% vol. H₂ for APG and COG mixtures, which may indeed be used as a commodity chemical in many industrial processes, they are still far from fuel cell requirements.     

Biohydrogen purification using a commercial polyimide membrane module: Studying the effects of some process variables

In this work the purification of biohydrogen was attempted in mixed gas measurements using a commercial polyimide membrane module. The impact of several process variables (gas composition, temperature, ratio of retentate and feed flows) on the real separation efficiency was statistically studied applying a 3-level full-factorial experimental design. The results showed that all the factors examined could significantly affect the achievable selectivity and it was observed that the theoretical and real separation factors were remarkably different. It was also found that – in comparison with other commercially available membranes – the module reflected potential for hydrogen enrichment. Considering the design boundaries, the highest H₂/CO₂ gas selectivity (1.62) could be achieved at feed pressure, separation temperature and recovery value of ∼2.2 bar, 55 °C and 0.6, respectively, using a 65 vol% hydrogen/35 vol% carbon-dioxide binary mixture.     

Hydrogen enrichment and separation from synthesis gas by the use of a membrane reactor

One of the objectives of the CHRISGAS project was to study innovative gas separation and gas upgrading systems that have not been developed sufficiently yet to be tested at a demonstration scale within the time frame of the project, but which show some attractive merits and features for further development. In this framework CIEMAT studied, at bench scale, hydrogen enrichment and separation from syngas by the use of membranes and membrane catalytic reactors.In this paper results about hydrogen separation from synthesis gas by means of selective membranes are presented. Studies dealt with the evaluation of permeation and selectivity to hydrogen of prepared and pre-commercial Pd-based membranes. Whereas prepared membranes turned out to be non-selective, due to discontinuities of the palladium layer, studies conducted with the pre-commercial membrane showed that by means of a membrane reactor it is possible to completely separate hydrogen from the other gas components and produce pure hydrogen as a permeate stream, even in the case of complex reaction system (H₂/CO/CO₂/H₂O) under WGS conditions gas mixtures.The advantages of using a water-gas shift membrane reactor (MR) over a traditional fixed bed reactor (TR) have also been studied. The experimental device included the pre-commercial Pd-based membrane and a commercial high temperature Fe–Cr-based, WGS catalyst, which was packed in the annulus between the membrane and the reactor outer shell. Results show that in the MR concept, removal of H₂ from the reaction side has a positive effect on WGS reaction, reaching higher CO conversion than in a traditional packed bed reactor at a given temperature. On increasing pressure on the reaction side permeation is enhanced and hence carbon monoxide conversion increases.     

A mixed electronic and protonic conducting hydrogen separation membrane with asymmetric structure

In this work, highly doped ceria with lanthanum, La_0.5Ce_0.5O_2−δ (LDC), are developed as hydrogen separation membrane material. LDC presents a mixed electronic and protonic conductivity in reducing atmosphere and good stability in moist CO₂ environment. LDC separation membranes with asymmetrical structure are fabricated by a cost-saving co-pressing method, using NiO + LDC + corn starch mixture as substrate and LDC as top membrane layer. Hydrogen permeation properties are systemically studied, including the influence of operating temperature, hydrogen partial pressure in feed stream and water vapor in both sides of the membrane on hydrogen permeating fluxes. Hydrogen permeability increases as the increasing of temperature and hydrogen partial pressure in feed gas. Using 20% H₂/N₂ (with 3% of H₂O) as feed gas and dry high purity argon as sweep gas, an acceptable flux of 2.6 × 10⁻⁸ mol cm⁻² s⁻¹ is achieved at 900 °C. The existing of water in both sides of membrane has significant effect on hydrogen permeation and the corresponding reasons are analyzed and discussed.     

High performance composite hollow fiber membranes for CO2/H2 and CO2/N2 separation

The search for a clean energy source as well as the reduction of CO₂ emissions to the atmosphere are important strategies to resolve the current energy shortage and global warming issues. We have demonstrated, for the first time, a Pebax/poly(dimethylsiloxane)/polyacrylonitrile (Pebax/PDMS/PAN) composite hollow fiber membrane not only can be used for flue gas treatment but also for hydrogen purification. The composite membranes display attractive gas separation performance with a CO₂ permeance of 481.5 GPU, CO₂/H₂ and CO₂/N₂ selectivity of 8.1 and 42.0, respectively. Minimizing the solution intrusion using the PDMS gutter layer is the key to achieving the high gas permeance while the interaction between poly(ethylene oxide) (PEO) and CO₂ accounts for the high selectivity. Effects of coating solution concentration and coating time on gas separation performance have been investigated and the results have been optimized. To the best of our knowledge, this is the first polymeric composite hollow fiber membrane for hydrogen purification. The attractive gas separation performance of the newly developed membranes may indicate good potential for industrial applications.     

Escherichia coli (XL1-BLUE) for continuous fermentation of bioH2 and its separation by polyimide membrane

In this work continuous hydrogen production by Escherichia coli (XL1-BLUE) and its purification by membrane gas separation were studied. Firstly, a kinetic investigation was performed on formate supplemented broth in order to determine exponential growth phase (5–7 h) while the most intense hydrogen fermentation takes place. Furthermore, important process design parameters such as saturation constant and maximal growth rate were calculated (K_S = 0.77 g l⁻¹, μ_max = 0.39 h⁻¹). Afterward, based on the kinetic study, continuous hydrogen fermentations using cultures of E. coli (XL1-BLUE) were carried out in a CSTR reactor configuration applying various hydraulic retention times (HRT) related to both exponential and stationary growth period (5 h, 7 h, 9 h). The results indicated that highest hydrogen yield (0.26 mmol H₂/mmol formate added) and productivity (5.1 mmol H₂ l⁻¹ d⁻¹) could be achieved by applying HRT = 7 h that does not allow the living cells to reach stationary phase. In addition to hydrogen production, the concentration of bioH₂ by polyimide membrane under different operational circumstances was investigated using pure and mixed gases, as well. The results of single gas experiments indicated that increasing the temperature has positive effect on separation efficiency. Moreover, the influence of retentate and feed flow ratio (Q_R/Q_F) was studied applying binary H₂/CO₂ gaseous mixture and it was found that polyimide membrane has high potential for H₂ purification since 18% increase in H₂ concentration and 22% decrease in CO₂ content could be attained in the permeate by a one-step separation process.     

Palladium nanoparticle binding in functionalized track etched PET membrane for hydrogen gas separation

In this work, track-etched poly (ethylene terephthalate) (PET) membranes having different pore sizes were functionalized by the carboxylic groups and the amino groups. Palladium (Pd) nanoparticles of average diameter 5 nm were synthesized chemically and deposited onto pore walls as well as on the surface of these pristine and functionalized membranes. Effect of Pd nanoparticles binding on these membranes were explored and aminated membrane were found to bind more Pd nanoparticles due to its affinity. The morphology of these composite membranes is characterized by Scanning Electron Microscope (SEM) for confirmation of Pd nanoparticle deposition on pore wall as well as on the surface. Gas permeability of functionalized and non-functionalized membranes for hydrogen and carbon dioxide has been examined. From the gas permeability data of hydrogen (H₂) and carbon dioxide (CO₂) gases, it was observed that these membranes have higher permeability for H₂ as compared with CO₂. Due to absorption of hydrogen by Pd nanoparticles selectivity of H₂ over CO₂ was found higher as compared to without Pd embedded membranes. Such type of membranes can be used to develop hydrogen selective nanofilters for purification/separation technology.