Studies of off-stoichiometric AB2 metal hydride alloy: Part 1. Structural characteristics

In Part 1 of this two-part series of papers, phase abundances, lattice parameters, crystallite sizes, and microstructures of three series of AB₂-based metal hydride alloys were studied. The base alloys with B/A stoichiometry of 2.0 in series 177, 190, and 193 are rich in C14, equal in C14/C15, and rich in C15 phases, respectively. In each series of alloys, the B/A stoichiometry varies from 1.8, 1.9, 2.0, 2.1, to 2.2. The effects of varying B/A stoichiometry to microstructures are the same for these three series of alloys. As the alloy formula changes from AB_1.8, AB_1.9, AB_2.0, AB_2.1, to AB_2.2, the following events occur: C14-to-C15 phase ratio decreases, both C14 and TiNi secondary phase lattice parameters and unit cell volume reduce; the a/c aspect ratio of C14 phase first decreases and then increases; abundances of non-Laves secondary phases decrease; and the Zr/Ti ratio in AB phase decreases. The C14/C15 ratio is closely related to the average electron density with a threshold that first decreases from 7.13 (AB_1.8) to 7.08 (AB_1.9) and to 7.06 (AB_2.0) and then increases to 7.08 (AB_2.1) and 7.09 (AB_2.2) as the stoichiometry increases. The distributions of B-site elements are not uniform with most of the V, Cr, Mn, Co residing in AB₂ phase and Sn in Zr₇Ni₁₀ phase.     

Dehydrogenation and hydrogenation characteristics of MgH2 with transition metal fluorides

The effect of transition metal fluorides on the dehydrogenation and hydrogenation of MgH₂ has been investigated. Many of the fluorides show a considerable catalytic effect on both the dehydrogenation temperature and hydrogenation kinetics of MgH₂. Among them, NbF₅ and TiF₃ most significantly enhance the hydrogenation kinetics of MgH₂. It is suggested that hydride phases formed by the reaction between MgH₂ and these transition metal fluorides during milling and/or hydrogenation play a key role in improving the hydrogenation kinetics of MgH₂.     

Improvement in the electrochemical properties of gas atomized AB2 metal hydride alloys by hydrogen annealing

The effects of high temperature hydrogen annealing were studied on powders made by gas atomization of both conventional vanadium-containing AB₂ metal hydride alloys and new vanadium-free AB₂ alloys designed for high power and low self-discharge applications. In both alloy systems, annealing in 950 °C hydrogen for 30 min was proven to be effective in improving the capacity, formation, high power, and low temperature performance in the nickel metal hydride battery compared to previous gas atomization trials where each property was reduced. The advantage in improving the cycle life by gas atomization was further extended by the hydrogen annealing process. Reduction in the surface oxide was confirmed by the use of Auger electron spectroscopy depth profiling and magnetic susceptibility. Metallic elements were reduced from the oxide state by hydrogen to react with the metallic nickel particulates originally embedded in the surface oxide in a high temperature environment and created a new surface free of oxygen.     

Studies of off-stoichiometric AB2 metal hydride alloy: Part 2. Hydrogen storage and electrochemical properties

In Part 2 of this two-part series of papers, gaseous hydrogen storage and electrochemical properties of three series of alloys with different combinations of Cr/Mn/Co ratios are studied and compared to the structural properties reported in Part 1. As the B/A stoichiometry in each series of alloys increases from 1.8 to 2.2, systematic trends in certain storage properties are found: the hydrogen dissociation pressure and heat of hydride formation increases; the alloy with a AB_2.0 stoichiometry has the highest electrochemical full capacity; and slightly higher and lower B-contents increase the electrochemical high-rate-dischargeability and gaseous phase maximum storage capacity, respectively. Stoichiometric or slightly hyper-stoichiometric AB₂ alloys have lower PCT hysteresis which are expected to reduce pulverization during cycling. The full and high-rate discharge electrochemical capacities correlate well with the maximum and reversible gaseous hydrogen storages, respectively. Slight hyper-stoichiometry increases the high-rate dischargeability. Open circuit voltage, an important parameter in high-power application, is also found to be more relevant to the surface reaction than to the bulk hydride stability.     

The structure, hydrogen storage, and electrochemical properties of Fe-doped C14-predominating AB2 metal hydride alloys

A series of Fe-substituting cobalt C14-predoninating AB₂ alloys with the general formula Ti₁₂Zr_21.5V₁₀Cr_7.5Mn_8.1Fe_xCo_8−xNi_32.2Sn_0.3Al_0.4 (x = 0-5) were studied for the impacts of Fe to structure, gaseous, and electrochemical hydrogen storage properties. All alloys exhibit hyper-stoichiometric C14 main phase due to the formation of A-rich non-Laves secondary phases and the loss of Zr and Ti in the melt. Lattice parameters together with the unit cell volume increases and then decreases with increasing Fe-content which indicates the existence of anti-site defects. The amount of TiNi secondary phase increases with the increase of Fe-content up to 4% and shows a detrimental effect to the high-rate dischargeability of the alloys. Most of the gaseous storage characteristics remain unchanged with the addition of Fe. In the electrochemical properties, Fe-addition in the AB₂ alloys facilitates activation, increases the total electrochemical capacity and effective surface reaction area, decreases the half-cell high-rate dischargeability and bulk hydrogen diffusion, and deteriorates both −10 and −40 °C low-temperature performance. Fe-substituting Co in AB₂ alloys as negative electrode of nickel metal hydride battery can reduce the raw material cost with the trade-off being mainly in the low-temperature performance.     

Effect of molybdenum content on structural, gaseous storage, and electrochemical properties of C14-predominant AB2 metal hydride alloys

The structure, gaseous storage, and electrochemical properties of Mo-modified C14-predominant AB₂ metal hydride alloys were studied. The addition of Mo expands the unit cell volume and stabilizes the metal hydride. This increased metal-to-hydrogen bond strength reduces the equilibrium plateau pressure, reversible hydrogen storage, and the high-rate dischargeability in the flooded cell configuration, but not the high-rate dischargeability in the sealed cell configuration. The low-temperature performance was improved by the addition of Mo through increases in bulk diffusion rate, surface area, and surface catalytic ability. The increase in bulk diffusion is the result of smaller crystallites and larger AB₂-AB₂ grain boundary densities. The increase in surface area is due to the high solubility of Mo in alkaline solution. Even with a higher leaching rate, the Mo-containing alloys still have strong corrosion resistance which contributes positively to both the charge retention and the cycle life performances. As the Mo-content in the alloy increases, the low temperature performance improves at the expense of a lower capacity.     

Effect of additive distribution in H2 absorption and desorption kinetics in MgH2 milled with NbH0.9 or NbF5

This paper presents a comparative study of H₂ absorption and desorption in MgH₂ milled with NbF₅ or NbH_0.9. The addition of NbF₅ or NbH_0.9 greatly improves hydriding and dehydriding kinetics. After 80 h of milling the mixture of MgH₂ with 7 mol.% of NbF₅ absorbs 60% of its hydrogen capacity at 250 °C in 30 s, whereas the mixture with 7 mol.% of NbH_0.9 takes up 48%, and MgH₂ milled without additive only absorbs 2%. At the same temperature, hydrogen desorption in the mixture with NbF₅ finishes in 10 min, whereas the mixture with NbH_0.9 only desorbs 50% of its hydrogen content, and MgH₂ without additive practically does not releases hydrogen. The kinetic improvement is attributed to NbH_0.9, a phase observed in the hydrogen cycled MgH₂ + NbF₅ and MgH₂ + NbH_0.9 materials, either hydrided or dehydrided. The better kinetic performance of the NbF₅-added material is attributed to the combination of smaller size and enhanced distribution of NbH_0.9 with more favorable microstructural characteristics. The addition of NbF₅ also produces the formation of Mg(H_xF_1-x)₂ solid solutions that limit the practically achievable hydrogen storage capacity of the material. These undesired effects are discussed.     

Effects of H2O2 addition to the cell balance and self-discharge of Ni/MH batteries with AB5 and A2B7 alloys

In this paper we have compared nickel/metal hydride batteries made from AB₅ and Nd-only A₂B₇ alloys with or without addition of hydrogen peroxide (H₂O₂). The biggest advantages Nd-only A₂B₇ alloys have over AB₅ alloys are: a higher positive electrode utilization rate, lower initial internal resistance and less resistance increase after a 60 °C storage, and higher capacity and resistance degradation during cycling. The hydrogen peroxide was used as an oxidation agent and was added into the electrolyte before closing the cells. The H₂O₂ can oxidize both Co(OH)₂ in the positive electrode and MH alloy in the negative electrode. From the test results, H₂O₂ oxides the MH alloy preferentially over the Co(OH)₂ in the case of AB₅ alloy. This preferential oxidation is reversed in the case of the A₂B₇ alloy in which Co(OH)₂ is oxidized first. In cells made from both alloys, the addition of H₂O₂ prevented the venting of cells during formation, increased the utilization of positive electrode, improved the 60 °C charge retention, and increased the mid-point voltage after 300 cycles. Additionally the H₂O₂ also improved the cell balance for A₂B₇ alloy by decreasing the over-discharge reservoir in the negative electrode and reducing the capacity degradation in A₂B₇ alloy. However, the addition of H₂O₂ in cells made with AB₅ alloy deteriorated the cell balance by increasing the over-discharge reservoir in the negative electrode. The different cell balance and failure mechanisms for the two alloy compositions and H₂O₂ additive were compared and discussed.     

Using metal hydride H2 storage in mobile fuel cell equipment: Design and predicted performance of a metal hydride fuel cell mobile light

This study examines the practical prospects and benefits for using interstitial metal hydride hydrogen storage in “unsupported” fuel cell mobile construction equipment and aviation GSE applications. An engineering design and performance study is reported of a fuel cell mobile light tower that incorporates a 5 kW Altergy Systems fuel cell, Grote Trilliant LED lighting and storage of hydrogen in the Ovonic interstitial metal hydride alloy OV679. The metal hydride hydrogen light tower (mhH₂LT) system is compared directly to its analog employing high-pressure hydrogen storage (H₂LT) and to a comparable diesel-fueled light tower with regard to size, performance, delivered energy density and emissions. Our analysis indicates that the 5 kW proton-exchange-membrane (PEM) fuel cell provides sufficient waste heat to supply the desorption enthalpy needed for the hydride material to release the required hydrogen. Hydrogen refueling of the mhH₂LT is possible even without external sources of cooling water by making use of thermal management hardware already installed on the PEM fuel cell. In such “unsupported” cases, refueling times of ∼3–8 h can be achieved, depending on the temperature of the ambient air. Shorter refueling times (∼20 min) are possible if an external source of chilled water is available for metal hydride bed cooling during rapid hydrogen refueling. Overall, the analysis shows that it is technically feasible and in some aspects beneficial to use metal hydride hydrogen storage in portable fuel cell mobile lighting equipment deployed in remote areas. The cost of the metal hydride storage technology needs to be reduced if it is to be commercially viable in the replacement of common construction equipment or mobile generators with fuel cells.     

Electrochemical PCT isotherm study of hydrogen absorption/desorption in AB5 type intermetallic compounds

The enthalpy (ΔH) and entropy (ΔS) of hydride formation/decomposition could be determined either experimentally or theoretically based on models proposed in the literature. The experimental pathway includes gas/solid-phase measurement of pressure–composition–temperature (PCT) isotherms at different temperatures. This measurement is followed by plotting of van't Hoff dependences and evaluation of the ΔH and ΔS from their slopes and intersects, respectively. In this study we demonstrate the applicability of electrochemical PCT isotherm measurements as an advanced method for thermodynamic analysis of hydrogen adsorption/desorption process. Experimentally this is done by electrochemical charging/discharging of an electrode, prepared from AB₅ type alloy with MmNi_4.6Co_0.6Al_0.8 composition (Mm – mischmetal). In addition, the hydride formation as a result of the electrochemical charging is independently confirmed by ex-situ XRD diffraction. Our work demonstrates that not only the electrochemical approach is a viable alternative of PCT gas/solid-phase measurement but it also represents a safer, cost-effective and faster protocol than its hydrogen gas–solid phase equivalent.     

Dehydrogenation kinetics and modeling studies of MgH2 enhanced by NbF5 catalyst using constant pressure thermodynamic forces

In this research, the effect of NbF₅ as an additive on the hydrogen desorption kinetics of MgH₂ was investigated and compared to TiH₂, Mg₂Ni and Nb₂O₅ catalysts. The kinetics measurements were done using a method in which the ratio of the equilibrium plateau pressure to the opposing pressure was the same for all the reactions. The data showed NbF₅ to be vastly superior to the other catalysts for improving the desorption kinetics of MgH₂. The rates of desorption were found to be in the order NbF₅ ? Nb₂O₅ > Mg₂Ni > TiH₂ > Pure MgH₂. Kinetic modeling measurements showed that chemical reaction at the phase boundary to be the likely process controlling the reaction rates. TPD analyses showed the mixture with NbF₅ has the lowest desorption temperature although it was accompanied with some weight penalty.     

Destabilization of LiBH4 by SrF2 for reversible hydrogen storage

The de-/rehydrogenation features of the 6LiBH₄/SrF₂ reactive hydride system have been systematically investigated. It was found that the thermal stability of LiBH₄ can be reduced markedly by combining it with SrF₂. Dehydrogenation of the 6LiBH₄/SrF₂ system proceeds via the 6LiBH₄ + SrF₂ → SrB₆ + 2LiF + 4LiH + 10H₂ reaction, which involves SrH₂ as the intermediate product. The dehydrogenation enthalpy change was experimentally determined to be 52 kJ/mol H₂ based on the P–C isotherm analysis. For rehydrogenation, LiBH₄ and SrF₂ were regenerated along with LiSrH₃ at 450 °C under ～8 MPa hydrogen pressure; thus, approximately 5.2 wt% of hydrogen can be released during the second dehydrogenation process.     

Kinetics of isothermal hydrogenation of magnesium with TiH2 additive

Ball-milled magnesium hydride with titanium hydride as a catalytic additive has been demonstrated to have excellent hydrogenation and dehydrogenation kinetics in recent studies, and is considered to be a promising material for hydrogen storage and thermal energy storage applications. The present work investigated the hydrogenation kinetics of this material across a wide temperature range, from room temperature to 200 °C using a Sieverts type apparatus. The kinetics tests were conducted under a methodically designed isothermal condition to minimize the thermal gradient effect, which is often neglected in the literature. It was found that the hydrogenation kinetics under isothermal conditions were significantly different from those under non-isothermal conditions. Additionally, it was determined that the hydrogenation kinetics under isothermal conditions were numerically best fit by the Johnson–Mehl–Arrami model.     

Insight into the decomposition pathway of the complex hydride Al3Li4(BH4)13

The decomposition pathway of the complex hydride Al₃Li₄(BH₄)₁₃ is in the focus of this study. Initially the compound attracted great interest due to its high H₂ capacity (17.2 wt.%) and desorption at moderate temperatures (<100 °C). This work sheds light on its decomposition reaction by a unique experimental setup of thermogravimetry combined with spectroscopic gas phase analysis (FT-IR and MS) at ambient conditions. It is observed that the compound itself is metastable and decomposes immediately into its components, solid LiBH₄ and Al(BH₄)₃ which is monitored in the gas phase. Carbon addition decreases the observed mass loss and the spectroscopic gas phase analysis is used to learn about the impact of carbon addition.     

Influence of rare earth content on Mm-based AB5 metal hydride alloys for Ni-MH batteries—An X-ray fluorescence study

AB₅-type MH alloys with Mm (Misch metal) as the A part (with varied rare earth contents in Mm) were investigated for rare earth by XRF analysis and battery performance by life cycle tests with an objective of understanding the influence of rare earth content on electrochemical hydrogen storage. The La/Ce ratio was found to vary from 0.51 to 18.73. The capacity output varied between 179 and 266 mAh g⁻¹. The results show that the La/Ce ratio has a strong influence on the performance, with the best performance realized with samples having an La/Ce ratio of around 12. La enhancement facilitates easy activation due to refinement in grain size and interstitial dimensions. Also, an orderly influence on crystalline structure could be seen. The study demonstrates that the rare earth content is an essential factor in determining the maximum capacity output because of its influence on crystal orientation as well as an increase in the radius of the interstitials, lattice constants and cell volumes.     

Prediction of hydrogen desorption performance of Mg2Ni hydride reactors

This work performs the simulation of hydrogen desorption processes with Mg₂Ni hydrogen storage alloy to investigate the canister designs. Reaction rates and equilibrium pressures of Mg₂Ni alloy were calculated by fitting experimental data in literature using least squares regression. The obtained reaction kinetics was used to model the thermalfluid behavior of hydrogen desorption. Since the alloy powders will expand and shrink during the absorption and desorption cycle, the canisters considered are comprised of expansion volume atop the metal bed. In order to enhance the heat transfer performance of the canister, an air pipe is equipped at the canister centre line with/without internal fins. Detailed equations that describe the force convection of the heat exchange pipe and the natural convection at the reactor wall are carefully incorporated in the model. Simulation results show that the bare cylindrical canister can not complete the desorption process in 2.8 h, while the canister equipped with the concentric heat exchanger pipe and fins can complete desorption within 1.7 h.Results also demonstrate that the reaction rates can be further increased by increasing the pipe flow velocity and/or increasing the fin volume.     

Microstructural study of hydrogen desorption in 2NaBH4 + MgH2 reactive hydride composite

The desorption mechanism of as-milled 2NaBH₄ + MgH₂ was investigated by volumetric analysis, X-ray diffraction and electron microscopy. Hydrogen desorption was carried out in 0.1 bar hydrogen pressure from room temperature up to 450 °C at a heating rate of 3 °C min⁻¹. Complete dehydrogenation was achieved in two steps releasing 7.84 wt.% hydrogen. Desorption reaction in this system is kinetically restricted and limited by the growth of MgB₂ at the Mg/Na₂B₁₂H₁₂ interface where the intermediate product phases form a barrier to diffusion. During desorption, MgB₂ particles are observed to grow as plates around NaH particles.     

Thermal conductivity measurements of copper-coated metal hydrides (LaNi5, Ca0.6Mm0.4Ni5, and LaNi4.75Al0.25) for use in metal hydride hydrogen compression systems

This study was performed to supplement the limited data on metal hydrides by experimentally determining the thermal conductivity of various metal hydride powder pellets that underwent a copper coating process. Three different metal hydride powders were tested (LaNi₅, Ca_0.6Mm_0.4Ni₅, and LaNi_4.75Al_0.25) for their thermal conductivity, with variations in testing parameters, and with copper coating processes that varied from 30 to 60 s A testing apparatus was specifically designed for this experiment, and the study reported thermal conductivity values of 3–6 W/m-K.     

Gaseous phase hydrogen storage and electrochemical properties of Zr8Ni21, Zr7Ni10, Zr9Ni11, and ZrNi metal hydride alloys

A systematic study of four important non-Laves phase alloys, Zr₈Ni₂₁, Zr₇Ni₁₀, Zr₉Ni₁₁, and ZrNi, commonly seen in the Zr-based AB₂ metal hydride alloys was presented. In order to investigate the synergetic effect between the major and secondary phases, an annealing treatment was used to change the abundances of various phases in the alloys. The structure, gaseous phase hydrogen storage, and electrochemical properties were obtained for each of the four alloy compositions before and after annealing, and the correlations among these properties were explored. Annealing generally suppressed secondary phases except for the case of Zr₉Ni₁₁, where its secondary ZrNi phase abundance increased. As the Zr/Ni ratio in the average composition increased, the maximum gaseous phase hydrogen storage capacity increased but maximized at Zr:Ni = 9:11. Comparing the properties before and after annealing, it was established that the change in phase distribution influenced the gaseous phase storage. Through the electrochemical measurements, it was found that the highest full discharge capacity was obtained at Zr:Ni = 7:10, which represents a compromise between the hydrogen desorption/discharge rate and the theoretical maximum gaseous phase hydrogen storage. As the Zr/Ni ratio increased, the high-rate dischargeability decreased, which followed the trend of the amount of metallic Ni in the surface oxide determined by magnetic susceptibility measurement. The synergetic effect was observed in the electrochemical environment by comparing the results before and after annealing. In general, annealing deteriorated and improved the electrochemical discharge capacity and high-rate dischargeability, respectively, due to the reduction in secondary phase abundance and consequent synergetic effect. Among all alloys investigated, the unannealed Zr₇Ni₁₀ demonstrated the best overall gaseous phase hydrogen storage and electrochemical capacity and could be considered as a candidate to replace the AB₅ and AB₂ metal hydride alloys in Ni/MH battery applications. Furthermore, the unannealed Zr₈Ni₂₁ showed a good balance between high-rate dischargeability and ease of formation.     

Synthesis and crystal structure analysis of complex hydride Mg(BH4)(NH2)

Complex hydride Mg(BH₄)(NH₂), which consists of double anion BH₄⁻ and NH₂⁻, was synthesized and the crystal structure was analyzed by synchrotron X-ray diffraction. The mixture sample of Mg(BH₄)₂ + Mg(NH₂)₂ prepared by ball milling was reacted and crystallized to Mg(BH₄)(NH₂) by heating at about 453 K. This crystal phase transforms into amorphous phase above 473 K and subsequently the dehydrogenation begins. The crystal structure of Mg(BH₄)(NH₂) was determined from measurement data at 453 K (chemical formula: Mg_0.94(BH₄)₁(NH₂)_0.88, crystal system: tetragonal, space group: I4₁ (No.80), Z = 8, lattice constants: a = 5.814(1), c = 20.450(4) Å at 453 K). Mg(BH₄)(NH₂) is ionic crystal which the cation (Mg²⁺) and the anions (BH₄⁻ and NH₂⁻) are stacking alternately along the c-axis direction. Two BH₄⁻ and two NH₂⁻ tetrahedrally coordinate around Mg²⁺ ion.