Obtaining CeO2–ZrO2 mixed oxides by coprecipitation: role of preparation conditions

The preparation of CeO₂–ZrO₂ mixed oxides preparation was studied by evaluating the influence of several conditions. Coprecipitation was taken as the standard method and the effects brought about by the cerium salt precursor ((NH₄)₂Ce(NO₃)₆ or Ce(NO₃)₃), the introduction of drying and aging steps as well as pH controlling upon precipitation were analyzed. The samples were characterized by X-ray diffraction, Raman spectroscopy, temperature-programmed reduction, infrared spectroscopy, oxygen storage capacity and surface area. The use of Ce(NO₃)₃ leads to the formation of c-CeO₂ and t-ZrO₂ mixed oxide whereas a solid solution is achieved by using (NH₄)₂Ce(NO₃)₆. It was observed that the cerium precursor is the most significant parameter of preparation procedure since it defines the crystalline phases and consequently the reducibility behavior of the CeO₂–ZrO₂ system.     

Effect of solvo-thermal treatment temperature on the properties of sol–gel ZrO2–TiO2 mixed oxides as HDS catalyst supports

ZrO₂–TiO₂ mixed oxide (30–70 mol/mol) was prepared by low-temperature sol–gel followed by solvo-thermal treatment (1 day) at various temperatures (40, 80, 120, 160 and 200 °C). Selected samples of the corresponding single oxides were also prepared. Materials characterization was carried out by N₂ physisorption, XRD, thermal analysis (TG-DTA) and UV–vis DRS, infra-red and Laser-Raman spectroscopies. Binary solids of enhanced pore volume and pore size diameter were obtained by increasing the post-treatment severity. Anatase TiO₂ micro-segregation was evidenced by Raman spectroscopy for the mixed oxide solvo-treated at the highest temperature. This solid also showed the highest crystallization temperature to ZrTiO₄ (702 °C). Mo impregnated (2.8 atom nm⁻²) on various mixed oxides was sulfided under H₂S/H₂ (400 °C, 1 h), the catalysts being tested in the dibenzothiophene hydrodesulfurization (HDS, T = 320 °C, P = 5.59 MPa). By increasing the severity of the solvo-treatment improved supports for MoS₂ phase were obtained. The HDS activity of the catalyst with carrier post-treated at 200 °C was 40% higher (in per total mass basis) than that of sulfided Mo supported on the binary oxide solvo-treated at 80 °C. The ZrO₂–TiO₂-supported catalysts showed higher selectivity to products from the hydrogenation route than their counterparts supported on either single oxide.     

Local structure and photocatalytic activity of B2O3–SiO2/TiO2 ternary mixed oxides prepared by sol–gel method

The local structure and the photoactivity of B₂O₃–SiO₂/TiO₂ ternary mixed oxides (SiO₂ content was fixed as 30 at.% with respect to TiO₂) was investigated by using XRD, FT-IR, BET, UV-vis spectra, and electron paramagnetic resonance (EPR) measurement. In FT-IR analysis, boron was incorporated into the framework of titania matrix with replacing Ti---O---Si with Si---O---B or Ti---O---B bonds. Also, paramagnetic species such as O⁻ and Ti³⁺ defects were formed by the boron incorporation. In SiO₂/TiO₂ mixed oxides, a blue shift in the light absorption band was observed due to the quantization of band structure. All B₂O₃–SiO₂/TiO₂ samples had pure anatase phase and no rutile phase was formed even though the calcination temperature was over 900 °C. Incorporating boron oxides of more than 10% enlarges the grain size of anatase phase and causes a red shift of the light absorption spectrum. The surface area was monotonically decreased with increasing the content of boron content. As a result, the photoactivity of B₂O₃–SiO₂/TiO₂ ternary mixed oxides was greatly influenced by the content of boron oxide. The highest photoactivity (g moles/min l) was obtained when the boron content was 5% and seven times higher than that of silica/titania binary mixed oxide. In addition, the specific photoactivity (g moles/m² l) was maximum still at 5%. It was concluded that the large reduction of surface area, the change of band structure, and more formation of bulk Ti³⁺ sites are responsible for the deterioration in the photoactivity of B₂O₃–SiO₂/TiO₂ ternary mixed oxides when the content of boron is over 10%, although their crystallinity was enhanced by increasing the calcination temperature with keeping anatase phase.     

The SMSI between supported platinum and CeO2–ZrO2–La2O3 mixed oxides in oxidative atmosphere

CeO₂–ZrO₂–La₂O₃ (CZL) mixed oxides were prepared by citric acid sol–gel method. The as-received gel was calcined at 500, 700, 900 and 1050 °C to obtain the so-called C5, C7, C9 and CK, respectively. The C5, C7 and C9 powders were impregnated with H₂PtCl₆ and then calcined at 500 °C to prepare P5C5, P5C7 and P5C9, respectively. The impregnated CK powders were calcined at 500, 700 and 900 °C to prepare P5CK, P7CK and P9CK, respectively. The XRD and XPS analyses show that the surface distribution of Pt is evidently influenced by the structural and textural properties of the support. The CO adsorption followed by FTIR reveals that the dispersion and the chemisorption sites of Pt are reduced as the calcination temperature of CZL support increases. The chemisorption ability of the CK samples is even completely deactivated. The encapsulation mechanism, which has been applied to explain the so-called strong metal–support interaction (SMSI) after reductive treatment, is introduced here to demonstrate the abnormal observations though the samples were prepared in oxidative atmosphere. The HRTEM results also confirm this explanation. The effects of oxygen vacancies, the chemisorption sites on the Pt surface and Pt/Ce interfacial sites on the three-way catalytic activities are discussed.     

Direct synthesis of mesoporous silicalite-1 supported TiO2–ZrO2 for the dehydrogenation of EB to styrene with CO2

Direct synthesis route was developed to support TiO₂–ZrO₂ binary metal oxide onto the carbon templated mesoporous silicalite-1 (CS-1). Metal hydroxide modified carbon particles could play a role as hard template and simultaneously support metal components on the mesopores during the crystallization of zeolites. Such supported TiO₂–ZrO₂ binary metal oxides (TZ/CS-1) showed better resistance to deactivation in the oxidative dehydrogenation of ethylbenzene (ODHEB) in the presence of CO₂. These catalysts were found to be active, selective and catalytically stable (10 h of time-on-stream) at 600 °C for the dehydrogenation of ethylbenzene (EB) to styrene (Sty).     

Thermal ageing of Pt on low-surface-area CeO2–ZrO2–La2O3 mixed oxides: Effect on the OSC performance

This work aims at exploring the thermal ageing mechanism of Pt on ceria-based mixed oxides and the corresponding effect on the oxygen storage capacity (OSC) performance of the support material. Pt was supported on low-surface-area CeO₂–ZrO₂–La₂O₃ mixed oxides (CK) by impregnation method and subsequently calcined in static air at 500, 700 and 900 °C, respectively. The evolutions of textural, microstructural and redox properties of catalysts after the thermal treatments were identified by means of X-ray diffraction (XRD), Raman, X-ray photoelectron spectroscopy (XPS), temperature programmed reduction (TPR) and high-resolution transmission electron microscope (HRTEM). The results reveal that, besides the sintering of Pt, encapsulation of metal by the mixed oxides occurs at the calcination temperature of 700 °C and above. The burial of Pt crystallites by support particles is proposed as a potential mechanism for the encapsulation. Further, the HRTEM images show that the distortion of the mixed oxides lattice and other crystal defects are distributed at the metal/oxides interface, probably indicating the interdiffusion/interaction between the metal and mixed oxide. In this way, encapsulation of Pt is capable to promote the formation of Ce³⁺ or oxygen vacancy on the surface and in the bulk of support. The OSC results show that the reducibility and oxygen release behavior of catalysts are related to both the metal dispersion and metal/oxides interface, and the latter seems to be more crucial for those supported on low-surface-area mixed oxides. Judging by the dynamic oxygen storage capacity (DOSC), oxygen storage capacity complete (OSCC) and oxygen releasing rate, the catalyst calcined at 700 °C shows the best OSC performance. This evident promotion of OSC performance is believed to benefit from the partial encapsulation of Pt species, which leads to the increment of Ce³⁺ or oxygen vacancies both on the surface and in the bulk of oxides despite a loss of chemisorption sites on the surface of metal particles.     

Direct synthesis of CeO2/SiO2 mesostructured composite materials via sol–gel process

A series of CeO₂/SiO₂ mesostructured composite materials was synthesized by sol–gel process using Pluronic P123 as template, tetraethylorthosilicate as silica source and hexahydrated cerium nitrate as precursor under acid condition. The as-synthesized materials with Ce/Si molar ratio ranging from 0.03 to 0.3 were characterized by X-ray diffraction (XRD), transmission electron microscopy (TEM), laser Raman spectroscopy (LRS), and N₂ adsorption. Characterization revealed that all samples possess ordered hexagonal mesoporous structure similar to SBA-15 and possess high surface area, large pore volume and uniform pore size. The fact that cerium species are present as highly dispersed CeO₂ nanocrystals in hexagonal matrix was confirmed by XRD combined with high-resolution TEM and selected area electron diffraction (SAED) analysis. Introduction of ceria to silica matrix can cause a distortion of hexagonal ordering structure and decrease pore diameter and increase the wall thickness of mesopores. Moreover, it can be found that this sol–gel route is a feasible, effective and simple method for templating synthesis of CeO₂/SiO₂ composite materials.     

Isomerization of n-hexane over mono- and bimetallic Pd–Pt catalysts supported on ZrO2–Al2O3–WOx prepared by sol–gel

The catalytic performance of mono- and bimetallic Pd (0.6, 1.0 wt.%)–Pt (0.3 wt.%) catalysts supported on ZrO₂ (70, 85 wt.%)–Al₂O₃ (15, 0 wt.%)–WO_x (15 wt.%) prepared by sol–gel was studied in the hydroisomerization of n-hexane. The catalysts were characterized by N₂ physisorption, XRD, TPR, XPS, Raman, NMR, and FT-IR of adsorbed pyridine. The preparation of ZrW and ZrAlW mixed oxides by sol–gel favored the high dispersion of WO_x and the stabilization of zirconia in the tetragonal phase. The Al incorporation avoided the formation of monoclinic-WO₃ bulk phase. The catalysts increased their S_BET for about 15% promoted by Al₂O₃ addition. Various oxidation states of WO_x species coexist on the surface of the catalysts after calcination. The structure of the highly dispersed surface WO_x species is constituted mainly of isolated monotungstate and two-dimensional mono-oxotungstate species in tetrahedral coordination. The activity of Pd/ZrW catalysts in the hydroisomerization of n-hexane is promoted both with the addition of Al to the ZrW mixed oxide and the addition of Pt to Pd/ZrAlW catalysts. The improvement in the activity of Pd/ZrAlW catalysts is ascribed to a moderated acid strength and acidity, which can be correlated to the coexistence of W⁶⁺ and reduced-state WO_x species (either W⁴⁺ or W⁰). The addition of Pt to the Pd/ZrAlW catalyst does not modify significantly its acidic character. Selectivity results showed that the catalyst produced 2MP, 3MP and the high octane 2,3-dimethylbutane (2,3-DMB) and 2,2-dimethylbutane (2,2-DMB) isomers.     

Modification of the oxygen storage capacity of CeO2–ZrO2 mixed oxides after redox cycling aging

High surface area CeO₂–ZrO₂ mixed oxides were treated at 900–950°C either under wet air or under successive reducing and oxidizing atmospheres in order to study the evolution of the oxygen storage capacity (OSC) of these solids after different aging treatments. Several complementary methods were used to characterize the redox behavior: temperature programmed reduction (TPR) by H₂, TPO, magnetic susceptibility measurements to obtain the Ce³⁺ content, FT-IR spectroscopy of adsorbed methanol and a method to compare the oxygen buffering capacity (OBC) of the oxides.

All the results confirm that the mixed oxides exhibit better redox properties than pure ceria, particularly after aging. The enhancement in the OSC at moderate temperature has to be related to a deeper penetration of the reduction process from the surface into the under-layers. Redox cycling aging promotes the reduction at low temperature of all the mixed oxides, the improvement being much more important for low surface area aged samples. The magnitude of this effect does not depend on the BET surface areas which have similar values after cycling. This underlines the critical influence that the preparation and activation procedure have on the final OSC behaviors of the ceria–zirconia mixed oxides.     

Phase diagram of the Al2O3–ZrO2–Nd2O3 system

The phase diagram of the Al₂O₃–ZrO₂–Nd₂O₃ system was constructed in the temperature range 1250–2800 °C. The liquidus surface of the phase diagram reflects the preferentially eutectic interaction in the system. Two new ternary and one new binary eutectics were found. The minimum melting temperature is 1675 °C and it corresponds to the ternary eutectic Nd₂O₃·11Al₂O₃ + F-ZrO₂ + NdAlO₃. The solidus surface projection and the schematic of the alloy crystallization path confirm the preferentially congruent character of phase interaction in the ternary system. The polythermal sections present the complete phase diagram of the Al₂O₃–ZrO₂–Nd₂O₃ system. No ternary compounds or regions of remarkable solid solution were found in the components or binaries in this ternary system.     

Catalytic NO–H2–CO–O2 reactions over Pt-supported mesoporous yttrium oxide

Catalytic light-off of a stream of NO, H₂, CO in an excess O₂ has been studied over various metal oxides loading 1 wt% Pt. Because a low-surface area Y₂O₃ (<5 m² g⁻¹) was found to exhibit the highest de-NO_x activity, a mesoporous Y₂O₃ was then synthesized from an yttrium-based surfactant mesophase templated by dodecyl sulfate , which was anion-exchanged by acetate (AcO = CH₃COO⁻). The product showed a 3-D mesoporosity with a large surface area (396 m² g⁻¹) and the Pt-supported catalyst achieved much improved light-off characteristics suitable for the low-temperature de-NO_x in the presence of CO and excess O₂.     

Catalytic decomposition of chlorodifluoromethane (HCFC-22) over platinum supported on TiO2–ZrO2 mixed oxides

Sulfated and non-sulfated TiO₂–ZrO₂ were promoted with platinum and the activity and selectivity of the resulting catalysts for the hydrolytic decomposition chlorodifluoromethane in air was investigated. The addition of platinum reduced the specific surface area of the catalyst slightly and lowered the catalytic activity. On the other hand, the selectivity of the catalysts towards CO₂ formation was much improved. Metallic platinum was formed by the reduction of the platinum precursor with carbon monoxide produced during the hydrolysis of chlorodifluoromethane over the acidic mixed oxide and promoted the oxidation of CO. At the same time, platinum suppressed completely the formation of the fluorinated byproduct CHF₃, possibly by anchoring itself on the active sites responsible for the fluorination reaction. The platinum promoted non-sulfated TiO₂–ZrO₂ was stable and gave more than 90% of CHClF₂ conversion and 95% selectivity to CO₂ for over 60 h.     

Synthesis and characterization of mesoporous Ta2O5–TiO2 photocatalysts for water splitting

Two series of Ta₂O₅–TiO₂ photocatalysts (Ta:Ti = 4:1, 1:1 and 1:4) were prepared by sol–gel technique applying triblock copolymer of Pluronic P123 and were tested in platinized form (0.3 wt.%) in photodecomposition of water under ultraviolet and visible light (λ > 300 nm). It was found the mesoporous character of tantalum containing catalysts with relatively high surface area (100–130 m² g⁻¹) of these samples. However, higher concentration of TiO₂ in mixed oxides leads to the destruction of mesoporous character of synthesized photocatalysts. All samples were characterized with thermogravimetry, XRD, N₂ physisorption, DR-UV–vis and FTIR spectroscopy. The mixed oxides of Ta₂O₅–TiO₂ system showed much lower band-gap than pure Ta₂O₅ and relatively high activity in platinized state in photocatalytic hydrogen generation under visible. Doping of pure oxides and mixed systems with sulfur resulted in lowering of the band-gap values below 3 eV and much better activity in H₂ evolution reaction. Non-platinized photocatalysts showed activity in liquid phase cyclohexene photooxidation at 305 K.     

Studies on SnO2–ZrO2 solid solution

The solubilities of Sn in ZrO₂ and Zr in SnO₂ are investigated. The X-ray diffraction (XRD) studies show the solubility limit for Sn in zirconia to be 20 mol% whereas Zr in SnO₂ is around 25 mol%. All the compositions were prepared by the coprecipitation method. The average particle size for a typical composition was 25 nm as revealed by the transmission electron microscopy (TEM).     

Evaluation of the role played by bismuth molybdates in Bi2Sn2O7–MoO3 catalysts used for partial oxidation of isobutene to methacrolein

The catalytic behaviour of multiphasic catalysts based on -bismuth pyrostannate, Bi₂Sn₂O₇, was investigated in the selective oxidation of isobutene into methacrolein. When -Bi₂Sn₂O₇ is mixed with MoO₃, strong cooperation effects on the yield and selectivity in methacrolein occur. However, XRD analyses performed on samples after test revealed the formation of a low quantity of -bismuth molybdate, -Bi₂Mo₃O₁₂, when the reaction temperature exceeded 673 K. Additional experiments were therefore carried out on the “Bi–Sn–Mo–O” catalysts in order to shed light on the role of Bi₂Mo₃O₁₂ in the synergetic effects observed in the Bi₂Sn₂O₇–MoO₃ system. The experimental results are discussed in terms of several hypotheses. First, the intrinsic activity of Bi₂Mo₃ O₁₂ is probably the simplest explanation for the synergetic effects, although experiments have shown that this phase present in a low quantity is only poorly active. Second, catalytic tests made on Bi₂Sn₂O₇–Bi₂Mo₃O₁₂ mechanical mixtures have evidenced a cooperation between these two ternary oxides, particularly when Bi₂Sn₂O₇ was the major component of the mixture. Consequently, it is likely that a synergy between Bi₂Sn₂O₇ and the in situ generated Bi₂Mo₃O₁₂ might play a role in the synergy observed in the Bi₂Sn₂O₇–MoO₃ association. Third, as bismuth pyrostannate was previously shown to behave as an oxygen donor phase with respect to WO₃, a remote control mechanism could therefore occur between Bi₂Sn₂O₇ and MoO₃, independently from the formation of -Bi₂Mo₃O₁₂.     

Study of n-hexane isomerization on mixed Al2O3–ZrO2/SO4 catalysts

Mixed oxides of alumina and zirconia having a relative composition of 50, 80 and 100% Zr₂O were synthesized by means of sol–gel methods. The catalysts were sulfated with H₂SO₄ 1N, and were loaded with 0.3% Pt metal using the incipient wetness technique. The characterization of the physicochemical properties was carried out using XRD, N₂-adsorption at 78 K, and SEM. The catalytic properties of the Al₂O₃–ZrO₂ series were studied by means of dehydration of 2-propanol at 180°C and isomerization of n-hexane at 250°C, 1 atm. The sulfated solids presented a high surface acidity and a limited crystallinity, together with high activity for alcohol dehydration (i.e. 2-propanol). On the other hand, the Al₂O₃–ZrO₂ solid solutions (i.e. those having a 20–80% composition) turned out to be the most active ones for the isomerization of n-hexane.     

Phase diagram of the system: Al2O3–ZrO2

The system Al₂O₃–ZrO₂ was studied by differential thermal analysis in inert atmosphere and in vacuum. The eutectic was located at 1866°C and 40% mass of ZrO₂. Zirconia solid solution at the eutectic temperature is up to 1.1±0.3% mass of Al₂O₃. Enthalpy of melting of this eutectic is 1080±90 J/g. Pure ZrO₂ transforms from monoclinic to tetragonal at 1162±7°C, but the saturated solid solution of ZrO₂, with 0.7±0.2% mass Al₂O₃ at this temperature, transforms at 1085±5°C. Inverse transitions occur with hysteresis correspondingly at 1055±5 and 995±5°C. Enthalpy of transformation of pure ZrO₂ from monoclinic to tetragonal phase is 42±5 J/g (5.2±0.6 J/mol) but only 30±5 J/g for a ZrO₂ saturated solid solution.     

A study of the abatement of VOC over V2O5–WO3–TiO2 and alternative SCR catalysts

The conversion of C3 organic compounds (propane, propene, 1- and 2-propanol, allyl alcohol, propanal, acrolein, acetone and 1- and 2-chloropropane) in the presence of excess oxygen has been investigated over two V–W–TiO₂ commercial SCR catalysts differing in the V content and over Mn–TiO₂ alternative SCR catalysts. V–W–Ti catalysts show poor activity in the oxidation of hydrocarbons and oxygenates and give significant amounts of partial oxidation products. Moreover they give rise to CO in excess of CO₂. The sample higher in V is more active. Mn–TiO₂ is definitely more active in oxidation of hydrocarbons and oxygenates, and produces, at total conversion, CO₂ as the only detectable product.

V–W–Ti catalysts are very active in dehydrochlorination of the two 2-chloropropane isomers and retain the same oxidation activity also in the presence of HCl. On the contrary, Mn-based catalysts in the presence of chlorocarbons convert into dehydrochlorination catalysts but lose their catalytic activity in oxidation. V–W–Ti catalysts can be used in Cl-containing atmospheres while Mn–TiO₂ can be proposed for DeNO_x and VOC abatement in Cl-free atmospheres such as for diesel engine exhaust gas purification.     

CO oxidation on Pd/CeO2–ZrO2 catalysts

The promotive effects of cerium oxide on commercial three-way catalysts (TWCs) for purification of motor exhaust gases have been widely investigated in recent years. This work shows the cooperative effects of CeO₂–Pd on the kinetics of CO oxidation over Pd/CeO₂–ZrO₂. Under reducing-to-moderately oxidizing conditions, a zero-order O₂ pressure dependence is found which can be interpreted on the basis of a mechanism involving a reaction between CO adsorbed on Pd and surface oxygen from the support. The high oxygen-exchange capability of the CeO₂–ZrO₂ support, as determined from temperature-programmed reduction/oxygen uptake measurements is suggested as being responsible for such a catalytic behavior.