Al—Si系合金制备工艺与微观组织的关系

分别采用双级雾化、超音气体雾化、喷射沉积和金属型铸造等工艺制备了Ａｌ－２０Ｓｉ和２０２４－２０Ｓｉ－５Ｆｅ 合金。利用ＸＲＤ、ＴＥＭ 和ＳＥＭ 测试技术分析了制备工艺对合金相组成、α－Ａｌ相晶格常数和固溶度的影响。结果表明：当制备工艺的冷却速度达到１０３ Ｋ／ｓ 以上时,β－（Ｆｅ２Ｓｉ２Ａｌ９）、ＣｕＡｌ２ 和Ｍｇ２Ｓｉ相的析出得到有效抑制;第二相随制备工艺的冷却速度增大而细化,α－Ａｌ相的晶格常数减小;Ａｌ－２０Ｓｉ合金中硅元素在α－Ａｌ中的最大固溶度高达３．２０９％ 。     

双重时效的低温形变热处理对Al-Mg-Si-RE合金力学性能的影响

研究了双重时效的低温形变热处理（ＬＴＨＴ）对ＡｌＭｇＳｉＲＥ合金力学性能的影响。双重时效的低温形变热处理使ＡｌＭｇＳｉＲＥ合金获得抗拉强度σｂ＝３５０ＭＰａ,σ０．２＝２９１ＭＰａ和延伸率δ＝６％的最佳综合力学性能。显然用这种处理工艺比用固溶淬火＋时效的普通热处理工艺优越。研究表明,双重时效的低温形变热处理是有效提高ＲＥＡｌ合金强度的一种值得推广的工艺。     

Fe—Cr—Al合金的碳化物析出脆化及钇对脆性的影响

通过力学性能测定，ＳＥＭ和ＴＥＭ分析发现，碳化物在α相晶界析出降低晶界结合强度，使Ｆｅ－（１５－２５）Ｃｒ－（４－５）Ａｌ合金严重脆化。在４７５℃时效时，此过程在１００－３００ｈ前起主导作用，时效时间超过１００－３００ｈ后，从α相均匀析出α‘相的作用增强两个阶段的脆化特征不同。     

热处理工艺参数对铸造AlSi7Mg合金导电率的影响

用正交试验的方法，研究了热处理工艺参数诸如固溶化处理时间、时效处理温度和时间对铸造ＡｌＳｉ７Ｍｇ合金导电率的影响。结果表明，随着时效温度的提高或时效时间的延长，合金的导电率呈上升趋势，而增加固溶化处理时间则使得合金的导电率降低。合金经５３５±５℃×６ｈ固溶化处理加上１８５℃×１２ｈ时效处理其导电率可达４１％以上。     

Al－Mg－Li－Ag－Zr合金的时效特性

研究了添加不同量的Ｌｉ对Ａｌ－Ｍｇ－Ａｇ－Ｚｒ合金时效组织和机械性能的影响。通过时效硬度、拉伸强度和延伸率的测试，以及ｘ射线衍射分析和ＴＥＭ观察，证明在Ａｌ－Ｍｇ－Ａｇ－Ｚｒ合金中加入Ｌｉ可使合金得到显著的时效硬化和强化，但仅当Ｌｉ的含量在１．７５％时，该合金才具有优良的综合力学性能；在含Ｌｉ量较低的Ａｌ－Ｍｇ－Ｌｉ－Ａｇ－Ｚｒ合金中可生成Ｔ相，且Ｔ相的生成有利于该合金综合性能的提高。     

平衡相对8090Al－Li合金力学性能的影响

研究了一种８０９０Ａｌ－Ｌｉ合金中平衡相Ｔ２（Ａｌ６ＣｕＬｉ３）和δ（ＡｌＬｉ）数量变化对合金室温力学性能的影响。结果表明，合金经过双级时效（２１０－３００℃，４ｈ＋回复处理＋１６０℃，１００ｈ）后，Ｔ２相的大量析出会使合金的强度有所降低，塑性有一定程度升高，而δ相的大量析出迅速降低合金的强度，大幅度提高塑性。     

定向凝固NiAl—28Cr—5.5Mo-0.5Hf合金中Ni_2AlHf相和Ni_(16)Hf_6Si_7相的研究

少量的Ｈｆ（０．５％）加入到定向凝固的ＮｉＡｌ－Ｃｒ（Ｍｏ）合金中,会产生Ｈｅｕｓｌｅｒ相Ｎｉ２ＡｌＨｆ,该相呈网状分布在ＮｉＡｌ／Ｃｒ（Ｍｏ）相界面区域．Ｎｉ２ＡｌＨｆ与ＮｉＡｌ之间不存在固定的晶体学取向关系,但有时也发现二者存在立方－立方取向关系：［１１１］ＮｉＡｌ［１１１］Ｈ,（１０１）ＮｉＡｌ／／（２０２）Ｈ,并通过高分辨电子显微照片分析了二者界面的精细结构由于定向凝固过程中,Ｓｉ元素进入到合金中,所以在此合金中发现了Ｇ－相Ｎｉ１６Ｈｆ６Ｓｉ７．细小弥散的Ｎｉ１６Ｈｆ６Ｓｉ７相呈立方体形状,与Ｎｉ２ＡｌＨｆ相相伴分布在ＮｉＡｌ／Ｃｒ（Ｍｏ）相界面附近同时讨论ＴＮｉＡｌ／Ｎｉ２ＡｌＨｆ及ＮｉＡｌ／Ｎｉ１６Ｈｆ６Ｓｉ７的界面能量,Ｎｉ１６Ｈｆ６Ｓｉ７相在ＮｉＡｌ中析出的惯习面和Ｎｉ２ＡｌＨｆ相及Ｎｉ１６Ｈｆ６Ｓｉ７相分布形态的成因     

平衡相对8090Al—Li合金力学性能的影响

研究了一种８０９０Ａｌ－Ｌｉ合金中平衡相Ｔ２（Ａｌ６ＣｕＬｉ３）和δ（ＡｌＬｉ）数量变化对合金室温力学性能的影响。结果表明，合金经过双级时效（２１０－３００℃，４ｈ＋回复处理＋１６０℃，１００ｈ）后，Ｔ２相的大量析出会使合金的强度有所降低，塑性有一定程度升高，而δ相的大量析出迅速降低合金的强度，大幅度提高塑性。     

EFFECTS OF CARBON AND YTTRIUM ON 500℃ AGING EMBRITTLEMENT OF ALLOY Fe-15Cr-4Al

测定了Ｆｅ－１５Ｃｒ－４Ａｌ合金在５００℃的时效脆化动力学，利用内耗，ＴＥＭ，ＥＰＭＡ和ＳＥＭ等手段研究了合金在时效后的组织变化和断裂行为。结果表明，时效脆化第一阶段（０－１００ｈ）主要是碳化物在α相晶界析出的作用，它损害界面结合，降低断裂应力，使塑性在时效０．２５ｈ后消失；第二阶段（１００－１０００ｈ）主要是富Ｃｒ－α＇相均匀析出的作用，它通过强化基体引起二次脆化。含０．２和０．４％的Ｆｅ－１５     

碳和钇对Fe－Cr－Al合金500℃时效脆化的影响

测定了Ｆｅ－１５Ｃｒ－４Ａｌ合金在５００℃的时效脆化动力学，利用内耗，ＴＥＭ，ＥＰＭＡ和ＳＥＭ等手段研究了合金在时效后的组织变化和断裂行为．结果表明，时效脆化第一阶段（０－１００ｈ）主要是碳化物在α相晶界析出的作用，它损害界面结合，降低断裂应力，使塑性在时效０．２５ｈ后消失；第二阶段（１００－１０００ｈ）主要是富Ｃｒ－α＇相均匀析出的作用，它通过强化基体引起二次脆化．含０．２和０．４％Ｙ的Ｆｅ－１５Ｃｒ－４Ａｌ－Ｙ合金在固溶态下无Ｓｎｏｅｋ内耗峰，碳在α相中的浓度低于０．０００７％，这是碳原子被Ｙ_２Ｆｅ_（１７）相俘获的结果．因此，含钇合金在５００℃时效时不发生晶界碳化物析出，时效１０００ｈ后塑性无明显变化．     

Effects of Post-weld Heat Treatment on Microstructure,Mechanical Properties and the Role of Weld Reinforcement in 2219 Aluminum Alloy TIG-Welded Joints

In as-welded state, each region of 2219 aluminum alloy TIG-welded joint shows diff erent microstructure and microhardness due to the diff erent welding heat cycles and the resulting evolution of second phases. After the post-weld heat treatment, both the amount and the size of the eutectic structure or θ phases decreased. Correspondingly, both the Cu content in α-Al matrix and the microhardness increased to a similar level in each region of the joint, and the tensile strength of the entire joint was greatly improved. Post-weld heat treatment played the role of solid solution strengthening and aging strengthening. After the post-weld heat treatment, the weld performance became similar to other regions, but weld reinforcements lost their reinforcing eff ect on the weld and their existence was more of an adverse eff ect. The joint without weld reinforcements after the post-weld heat treatment had the optimal tensile properties, and the specimens randomly crack in the weld zone.     

The First Phase of the SRIF Industrialized Base in ＂West Area＂ Has Been Put into Operation

After nearly two years＇ tense construction, the first phase of industrialized base of Shenyang Research Institute of Foundry （SRIF）, located at the Tiexi Casting and Forging Industrial Park in the west of Tiexi District, has now been completed and formally put into operation.     

Thermodynamics Study on the Decomposition of Chromite with KOH

Institute of Process Engineering, Chinese Academy of Sciences, China, has proposed a method for oxidative leaching of chromite with potassium hydroxide. Understanding the mechanism of chromite decomposition, especially in the potassium hydroxide fusion, is important for the optimization of the operating parameters of the oxidative leaching process. A traditional thermodynamic method is proposed and the thermal decomposition and the reaction decomposition during the oxidative leaching of chromite with KOH and oxygen is discussed, which suggests that chromite is mainly destroyed by reactions with KOH and oxygen. Meanwhile, equilibrium of the main reactions of the above process was calculated at different temperatures and oxygen partial pressures. The stable zones of productions, namely, K2CrO4 and Fe2O3, increase with the decrease of temperature, which indicates that higher temperature is not beneficial to thermodynamic reactions. In addition, a comparison of the general alkali methods is carried out, and it is concluded that the KOH leaching process is thermodynamically superior to the conventional chromate production process.     

Influence of Heat Treatment on Damping Behaviour of the Magnesium Wrought Alloy AZ61

The effect of isochronal heat treatments for 1h on variation of damping, hardness and microstructural change of the magnesium wrought alloy AZ61 was investigated. Damping and hardness behaviour could be attributed to the evolution of precipitation process. The influence of precipitation on damping behaviour was explained in the framework of the dislocation string model of Granato and Lücke.     

Effect of Rare Earth Doping on Impedance,Modulus and Conductivity Properties of Multiferroic Composites:0.5(BiLa_xFe_(1-x)O_3)–0.5(PbTiO_3)

The Lanthanum-doped bismuth ferrite–lead titanate compositions of 0.5(Bi LaxFe1-xO3)–0.5(Pb Ti O3)(x = 0.05,0.10,0.15,0.20)(BLxF1-x-PT) were prepared by mixed oxide method.Structural characterization was performed by X-ray diffraction and shows a tetragonal structure at room temperature.The lattice parameter c/a ratio decreases with increasing of La(x = 0.05–0.20) concentration of the composites.The effect of charge carrier/ion hopping mechanism,conductivity,relaxation process and impedance parameters was studied using an impedance analyzer in a wide frequency range(102–106Hz) at different temperatures.The nature of Nyquist plot confirms the presence of bulk effects only,and non-Debye type of relaxation processes occurs in the composites.The electrical modulus exhibits an important role of the hopping mechanism in the electrical transport process of the materials.The ac conductivity and dc conductivity of the materials were studied,and the activation energy found to be 0.81,0.77,0.76 and 0.74 e V for all compositions of x = 0.05–0.20 at different temperatures(200–300 °C).     

Using Finite Element and Contour Method to Evaluate Residual Stress in Thick Ti-6Al-4V Alloy Welded by Electron Beam Welding

This work was to reveal the residual stress profile in electron beam welded Ti-6Al-4V alloy plates(50 mm thick) by using finite element and contour measurement methods.A three-dimensional finite element model of 50-mmthick titanium component was proposed,in which a column–cone combined heat source model was used to simulate the temperature field and a thermo-elastic–plastic model to analyze residual stress in a weld joint based on ABAQUS software.Considering the uncertainty of welding simulation,the computation was calibrated by experimental data of contour measurement method.Both test and simulated results show that residual stresses on the surface and inside the weld zone are significantly different and present a narrow and large gradient feature in the weld joint.The peak tensile stress exceeds the yield strength of base materials inside weld,which are distinctly different from residual stress of the thin Ti-6Al-4V alloy plates presented in references before.     

Microstructures and Tensile Properties of Ultrafine-Grained Ni–(1–3.5) wt% SiC_(NP) Composites Prepared by a Powder Metallurgy Route

Silicon carbide nanoparticle-reinforced nickel-based composites(Ni–Si CNP),with a Si CNPcontent ranged from1 to 3.5 wt%,were prepared using mechanical alloying and spark plasma sintering.In addition,unreinforced pure nickel samples were also prepared for comparative purposes.To characterize the microstructural properties of both the unreinforced pure nickel and the Ni–Si CNPcomposites transmission electron microscopy(TEM) was used,while their mechanical behavior was investigated using the Vickers pyramid method for hardness measurements and a universal tensile testing machine for tensile tests.TEM results showed an array of dislocation lines decorated in the sintered pure nickel sample,whereas,for the Ni–Si CNPcomposites,the presence of nano-dispersed Si CNPand twinning crystals was observed.These homogeneously distributed Si CNPwere found located either within the matrix,between twins or on grain boundaries.For the Ni–Si CNPcomposites,coerced coarsening of the Si CNPassembly occurred with increasing Si CNPcontent.Furthermore,the grain sizes of the Ni–Si CNPcomposites were much finer than that of the unreinforced pure nickel,which was considered to be due to the composite ball milling process.In all cases,the Ni–Si CNPcomposites showed higher strengths and hardness values than the unreinforced pure nickel,likely due to a combination of dispersion strengthening(Orowan effects) and particle strengthening(Hall–Petch effects).For the Ni–Si CNPcomposites,the strength increased initially and then decreased as a function of Si CNPcontent,whereas their elongation percentages decreased linearly.Compared to all materials tested,the Ni–Si CNPcomposite containing 1.5% Si C was found more superior considering both their strength and plastic properties.     

Directional Growth of Tin Crystals Controlled by Combined Solute Concentration Gradient Field and Static Magnetic Field

A new method was introduced to achieve directional growth of Sn crystals. Microstructures in liquid(Pb)/liquid(Sn) diffusion couples were investigated under various static magnetic fields. Results show that the β-Sn crystals mainly reveal an irregular dendritic morphology without or with a relatively low static magnetic field(B0.3 T). When the magnetic field is increased to 0.5 T, the β-Sn dendrites close to the final stage of growth begin to show some directional character. With a further increase in the magnetic field to a higher level(0.8–5 T), the β-Sn dendrites have an enhanced directional growth character, but the dendrites show a certain deflection. As the magnetic field is increased to 12 T, the directional growth of the β-Sn dendrites in the center of the couple is severely destroyed. The mechanism of the directional growth of the β-Sn crystals and the deflection of the β-Sn crystals with the application of static magnetic field was tentatively discussed.     

Quantitative Analysis of the Crystallographic Orientation Relationship Between the Martensite and Austenite in Quenching–Partitioning–Tempering Steels

The orientation relationships(ORs)between the martensite and the retained austenite in low-and medium-carbon steels after quenching–partitioning–tempering process were studied in this work.The ORs in the studied steels are identified by selected-area electron diffraction(SAED)as either K–S or N–W ORs.Meanwhile,the ORs were also studied based on numerical fitting of electron backscatter diffraction data method suggested by Miyamoto.The simulated K–S and N–W ORs in the low-index directions generally do not well coincide with the experimental pole figure,which may be attributed to both the orientation spread from the ideal variant orientations and high symmetry of the low-index directions.However,the simulated results coincide well with experimental pole figures in the high-index directions{123}_(bcc).A modified method with simplicity based on Miyamoto’s work was proposed.The results indicate that the ORs determined by modified method are similar to those determined by Miyamoto’method,that is,the OR is near K–S OR for the low-carbon Q–P–T steel,and with the increase of carbon content,the OR is closer to N–W OR in medium-carbon Q–P–T steel.     

电化学噪声数据处理方法概述

综述了常见的电化学噪声数据处理方法,介绍了直流趋势剔除、统计分析、快速傅立叶变换(FFT)法计算功率谱密度(PSD)以及小波变换处理电化学噪声信号的基本过程,并阐释了各种数学处理及所得参数的物理意义。