Preparation and properties of core–shell nanosilica/poly(methyl methacrylate–butyl acrylate–2,2,2‐trifluoroethyl methacrylate) latex

A core–shell nanosilica (nano‐SiO₂)/fluorinated acrylic copolymer latex, where nano‐SiO₂ served as the core and a copolymer of butyl acrylate, methyl methacrylate, and 2,2,2‐trifluoroethyl methacrylate (TFEMA) served as the shell, was synthesized in this study by seed emulsion polymerization. The compatibility between the core and shell was enhanced by the introduction of vinyl trimethoxysilane on the surface of nano‐SiO₂. The morphology and particle size of the nano‐SiO₂/poly(methyl methacrylate–butyl acrylate–2,2,2‐trifluoroethyl methacrylate) [P(MMA–BA–TFEMA)] core–shell latex were characterized by transmission electron microscopy. The properties and surface energy of films formed by the nano‐SiO₂/P(MMA–BA–TFEMA) latex were analyzed by Fourier transform infrared spectroscopy, differential scanning calorimetry, thermogravimetric analysis, scanning electron microscopy/energy‐dispersive X‐ray spectroscopy, and static contact angle measurement. The analyzed results indicate that the nano‐SiO₂/P(MMA–BA–TFEMA) latex presented uniform spherical core–shell particles about 45 nm in diameter. Favorable characteristics in the latex film and the lowest surface energy were obtained with 30 wt % TFEMA; this was due to the optimal migration of fluorine to the surface during film formation. The mechanical properties of the films were significantly improved by 1.0–1.5 wt % modified nano‐SiO₂. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Morphology,thermal property,and mechanical property of core–shell latex polymers. I. Effect of heating and pressuring on PBA/PS linear composite polymer

In this work, butyl acrylate and styrene were used as monomers in the first stage and second stage of polymerization, respectively, and potassium persulfate (K₂S₂O₈) was used as the initiator to synthesize the poly(butyl acrylate)–polystyrene (PBA/PS) composite latex by the method of two-stage soapless emulsion polymerization. The morphology of the latex particles was observed by transmission electron microscopy (TEM), which showed that the composite latex particles had a core–shell structure. The particle-size distribution of the composite latex was very uniform. A thin layer of a PBA-graft-PS copolymer was formed in between the core (PBA) and shell (PS) regions, which thus increased the compatibility between the PBA and PS phases. The process of heating and pressuring influenced the morphology, mechanical properties, and thermal properties of the PBA/PS composite polymer. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 69: 13–23, 1998     

Control of monodisperse particle size of styrenic–acrylate copolymers in dispersion copolymerization

Syntheses of monodisperse poly[(styrene)‐co‐(n‐butyl acrylate)] and poly[(styrene)‐co‐(2‐ethylhexyl acrylate)] were carried out by dispersion polymerization. The reactions were performed in the mixed solvent of ethanol–water in the presence of azo‐bisisobutyronitrile and poly(N‐vinylpyrrolidone) as the initiator and dispersant, respectively. The effects of reaction parameters, that is the type and concentration of dispersant, ratio of the mixed solvent, reaction temperature, agitation rate, monomer composition between styrene and n‐butyl acrylate or 2‐ethylhexyl acrylate, crosslinking agent and reaction time on the particle size, size distribution and average molecular weights of the resulting copolymer were thoroughly investigated. The resulting copolymer particles were smooth on their spherical surface and the sizes were in the range 0.6–1.8 µm with a narrow size distribution. In most cases, a correlation between small particle sizes with high average molecular weights was observed. The average particle size generally increased with increasing reaction temperature, time and acrylate monomer content. In contrast, the particle size decreased as the molecular weight, concentration of dispersant, polarity of the medium or agitation rate was increased. The glass transition temperature (T_g) of the copolymers can be controlled by the mole ratio of the comonomer. The T_g values decreased when the content of acrylate monomers in the copolymer increased, and T_g values of the synthesized copolymer were in the range 66–102 °C. Instead of using n‐butyl acrylate monomer in the copolymerization, 2‐ethylhexyl acrylate copolymerization with styrene resulted in insignificant changes in the particle sizes but there were significant decreases in T_g values. In this study, the monodisperse particles can be obtained by monitoring the appropriate conditions regarding PVP K‐30 (2–8 wt%), ethanol/water (90/10 wt%), the reaction temperature (70 °C) and the agitation rate (100 rpm). © 2000 Society of Chemical Industry     

Miniemulsion polymerization of fluorinated siloxane‐acrylate latex and the application as waterborne textile finishing agent

Fluorinated siloxane–acrylate polymer latex was synthesized via miniemulsion polymerization, which was carried out by pseudo one‐step method. In the synthesis protocol, the monomers of octamethylclotetrasiloxane (D₄), tetravinyltetramethylcyclotetrasiloxane (D₄^v), methyl methylacrylate, butyl acrylate, N‐methylol acrylamide, and dodecafluoroheptyl methacrylate (DFMA) were first mixed and homogenized into a miniemulsion, which was stabilized by dedecybenzene sulfonic acid. The ring‐opening polymerization of cyclosiloxane was then steadily performed under miniemulsion conditions and followed by the postaddition of radical initiators to initiate the polymerization of acrylate and DFMA monomers. The influences on the emulsion properties by acrylic monomer with different addition protocol were investigated in this work. In addition, the synthesized latexes were characterized by using dynamic laser scattering, transmission electron microscope, differential scanning calorimetry, and Fourier transform infrared spectroscopy. These results indicated that the introduction of D₄^v in the latex can successfully suppress the phase separation between the thermodynamically incompatible components for the formation of uniform hybrid latex particles. The further application of the as‐synthesized latex was investigated as a new kind of waterborne textile finishing agent. Moreover, the influences of the content of D₄^v and DFMA on the finishing properties, especially for the softness, the water repellence, and the antimoisture properties, were systematically studied in this work. With a proper design on the content of the D₄^v and DFMA, stable textile finishing emulsion was prepared, which can endow the fabric both desirable softness and excellent water resistances. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40161.     

Hydrolyzable‐emulsifier‐containing polymer latices as dispersants and binders for waterborne carbon black paint

Poly(styrene‐co‐butyl methacrylate) and poly(styrene‐co‐butyl acrylate) latices were prepared by emulsion polymerization with alkali‐hydrolyzable and nonhydrolyzable cationic emulsifiers and were used as a dispersant and binder for waterborne carbon black (CB) paint. CB was dispersed in the latex solutions and then coated on filter paper pretreated with dilute aqueous Na₂CO₃ under mild conditions. The styrene (St)‐rich rigid copolymer latices easily dispersed the CB but fixed a little amount of the pigment on the paper surface. In contrast, the methacrylate‐ and acrylate‐rich soft latices tended to increase the adhesibility on it. We also demonstrated that the hydrolyzable‐emulsifier‐containing latices always had a higher adhesibility than the nonhydrolyzable‐emulsifier‐containing ones. Thus, the hydrolyzable‐emulsifier‐containing latices with an appropriate St content had the highest paintability, rapid adhesion, quick drying, reduced fading, superior fastness, and so on. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 3869–3873, 2013     

Preparation of hemispherical poly(4‐vinylpyridine‐co‐butyl acrylate)/poly(styrene‐co‐butyl acrylate) composite microspheres by seeded preswelling emulsion polymerization

Seeded preswelling emulsion polymerization was carried out by using monodispersed poly(4‐vinylpyridine‐co‐butyl acrylate) [P(4VP‐BA)] particles as the seed, and styrene and butyl acrylate as the second‐stage monomers under different polymerization conditions, to obtain hemispherical polystyrene (PST)‐rich–P4VP‐rich microspheres. Prior to polymerization, toluene was added into the preswelling system together with the second‐stage monomers. It was found that, with the increase of the amount of toluene, the particle morphology showed a tendency toward desirable hemispherical structure, and the colloidal stability of composite latex was improved. When the weight ratio of toluene/seed latex was increased up to 7.5/40 (g/g), the stable hemispherical latex could be obtained. However, when toluene was not added, the coagulum formed on the wall of the reactor during polymerization, and the composite particles with multiple surface domains (such as sandwich‐like, popcorn‐like) were formed. In addition, the final morphology of composite particles was influenced by the polarity of the seed crosslinker and the hydrophilicity of the second‐stage initiator, which could affect the mobility of poly(styrene‐co‐butyl acrylate) [P(ST‐BA)] chains. The morphology development during the polymerization was investigated in detail, and a schematic model was derived to depict the formation mechanism of hemispherical P(4VP‐BA)/P(ST‐BA) composite microspheres. The results revealed that the mobility of the P(ST‐BA) chains influenced the diffusion of the P(ST‐BA) domains on the surface of the P(4VP‐BA) matrix. When the mobility of the P(ST‐BA) chains allowed small‐size P(ST‐BA) domains to coalesce into one larger domain, complete phase‐separated morphology (hemisphere) could be achieved. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 3811–3821, 2003     

Soap‐free cationic emulsion copolymerization of styrene and butyl acrylate with comonomer in the presence of alcohols

Preparation of a cationic polymer latex of styrene and butyl acrylate with comonomer N,N‐dimethyl, N‐butyl,N‐methacryloloxylethyl ammonium bromide (DBMEA) was carried out by soap‐free emulsion polymerization. The effect of reaction conditions such as the ratio of methanol to water, DBMEA concentration, AIBA concentration and ionic strength on properties of copolymer particles was studied. The results showed that the average diameter (D_w) decreased with increasing of AIBA and DBMEA concentration; D_w decreased first then increased with increasing of methanol content; variation of the ionic strength led to a variation in the particle number (N_p) and D_w because of the competition of two kinds of nucleation mechanisms. The same trend was found in the polymerization taking in pure water. The MWD was bimodal during the particle growth period. These results suggest that the particles can be generated through two particle‐formation mechanisms, micelle nucleation and homogeneous nucleation. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 2791–2797, 2003     

Modification research on the peel strength of the acrylate emulsion pressure‐sensitive adhesives

Pressure‐sensitive adhesives (PSAs) were produced with latexes synthesized via starved semibatch emulsion polymerization processes with butyl acrylate, three different kinds of hard monomers [styrene (St), methyl methacrylate, and 2‐phenoxy ethyl methacrylate (SR340)], acrylic acid, and 2‐hydroxy ethyl acrylate. The management of both the copolymer composition and the polymerization process allowed us to control the behavior of the PSAs. For the acrylate latexes, the types of hard monomers and their contents, the concentration of buffer [bicarbonate (NaHCO₃)], and three kinds of semibatch processes were manipulated to modify the polymer properties. The performance of the PSA films cast from these latexes was evaluated by the peel strength. The results show that the PSA prepared with St exhibited the highest peel strength among the three hard monomers, and the latex synthesized by SR340 showed the largest gel content compared with the other two hard monomers. With increasing buffer, the latex particle size increased, and the peel strength initially increased to a maximum and then decreased. Nevertheless, the stability of the latexes decreased with increasing buffer concentration. In addition, the effects of the three kinds of semibatch processes on the peel strength of the PSA were also evaluated. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40095.     

Investigation on preparation and property of nano‐CaCO3/PP masterbatch modified by reactive monomers

Nano‐CaCO₃/polypropylene (PP) masterbatch containing above 80 wt % nano‐CaCO₃ was prepared by nano‐CaCO₃ coated PP modified by reactive monomers. The chemical interaction, crystallization and melting behavior, thermal stability, morphology, and surface contact angle of masterbatch were investigated with IR, DSC, TEM, TGA, ESCA, and surface contact angle. The results indicated that nano‐CaCO₃ was coated by PP graft copolymers in the masterbatch modified by reactive monomers. The graft ratio and crystallization and melting behavior of PP in the masterbatch depended on the type and content of reactive monomer. The crystallization temperatures of masterbatch modified by reactive monomer is methyl methacrylate > butyl acrylate > methyl acrylate ≈ mixture of acrylic acid and styrene > unmodified ≈ maleic anhydride ≈ acrylic acid > styrene. Modification by reactive monomer increased the thermal stability and surface contact angle of masterbatch. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 3907–3914, 2006     

Encapsulation of titanium dioxide in styrene/n‐butyl acrylate copolymer by miniemulsion polymerization

Miniemulsion copolymerization of styrene/n‐butyl acrylate was investigated as a means of encapsulating hydrophilic titanium dioxide (TiO₂) in a film‐forming polymer. Dispersion studies of the TiO₂ were first carried out to determine the choice of stabilizer, its concentration, and the dispersion process conditions for obtaining stable TiO₂ particles with minimum particle size. Through screening studies of various functional stabilizers and shelf‐life stability studies at both room and polymerization temperatures, Solsperse 32,000 was selected to give relatively small and stable TiO₂ particles at 1 wt % stabilizer and with 20–25 min sonification. The subsequent encapsulation of the dispersed TiO₂ particles in styrene/n‐butyl acrylate copolymer (St/BA) via miniemulsion polymerization was carried out and compared with a control study using styrene monomer alone. The lattices resulting from the miniemulsion encapsulation polymerizations were characterized in terms of the encapsulation efficiencies (via density gradient column separations; DGC) and particle size (via dynamic light scattering). Encapsulation efficiencies revealed that complete encapsulation of all of the TiO₂ by all of the polymer was not achieved. The maximum encapsulation efficiencies were 79.1% TiO₂ inside 61.7% polystyrene and 63.6% TiO₂ inside 38.5% St/BA copolymer. As the density of the particles collected from the DGC increased from one layer to another, both the average particle size and the number of the TiO₂ particles contained in each latex particle increased. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 3479–3486, 2006     

Preparation and properties of core [poly(styrene‐n‐butyl acrylate)]–shell [poly(styrene–methyl methacrylate–vinyl triethoxide silane)] structured latex particles with self‐crosslinking characteristics

Structured latex particles with a slightly crosslinked poly(styrene‐n‐butyl acrylate) (PSB) core and a poly(styrene–methacrylate–vinyl triethoxide silane) (PSMV) shell were prepared by seed emulsion polymerization, and the latex particle structures were investigated with Fourier transform infrared, thermogravimetric analysis, differential scanning calorimetry, transmission electron microscopy, and dynamic light scattering. The films that were formed from the structured core (PSB)–shell (PSMV) particles under ambient conditions had good water repellency and good tensile strength in comparison with films from structured core (PSB)–shell [poly(styrene–methyl methyacrylate)] latex particles; this was attributed to the self‐crosslinking of CH₂?CH? Si(OCH₂CH₃)₃ in the outer shell structure. The relationship between the particle structure and the film properties was also investigated in this work. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 1824–1830, 2006     

Study on synthesis and morphology control of poly(4‐vinylpyridine‐co‐butyl acrylate)/poly(styrene‐co‐butyl acrylate) composite microspheres

Monodispersed crosslinked cationic poly(4‐vinylpyridine‐co‐butyl acrylate) [P(4VP‐BA)] seed latexes were prepared by soapless emulsion polymerization, using 2,2′‐azobismethyl(propionamidine)dihydrochloride (V₅₀) as an initiator and divinylbenzene (DVB) or ethylene glycol dimethacrylate (EGDMA) as a crosslinker. The optimum condition to obtain monodispersed stable latex was investigated. It was found that the colloidal stability of the P4VP latex can be improved by adding an adequate amount of BA (BA/4VP = 1/4, w/w), and adopting a semicontinuous monomer feed mode. Subsequently, poly(4‐vinylpyridine‐co‐butyl acrylate)/Poly(styrene‐co‐butyl acrylate) [P(4VP‐BA)/P(ST‐BA)] composite microspheres were synthesized by seeded polymerization, using the above latex as a seed and a mixture of ST and BA as the second‐stage monomers. The effects of the type of crosslinker, the degree of crosslinking, and the initiators (AIBN and V₅₀) on the morphology of final composite particles are discussed in detail. It was found that P(4VP‐BA)/P(ST‐BA) composite microspheres were always surrounded by a PST‐rich shell when V₅₀ was used as initiator, while sandwich‐like or popcorn‐like composite particles were produced when AIBN was employed. This is because the polarity of the polymer chains with AIBN fragments is lower than for the polymer with V₅₀ fragments, hence leading to higher interfacial tension between the second‐stage PST‐rich polymer and the aqueous phase, and between PST‐rich polymer and P4VP‐rich seed polymer. As a result, the seed cannot be engulfed by the PST‐rich polymer. Furthermore, the decrease of T_g of the second‐stage polymer promoted phase separation between the seeds and the PST‐rich polymer: sandwich‐like particles formed more preferably than popcorn‐like particles. It is important knowledge that various morphologies different from PST‐rich core/P4VP‐rich shell morphology, can be obtained only by changing the initiator, considering P4VP is much more hydrophilic than PST. The zeta potential of composite particles initiated by AIBN in seeded polymerization shifted from a positive to a negative charge. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 1190–1203, 2002     

Morphologies of polybutylacrylate/poly(styrene‐co‐methyl methacrylate) latex prepared by starved emulsion polymerization Part I. Thermodynamics equilibrium morphology

Heterogeneous latexes were prepared by a semicontinuous seeded emulsion polymerization process under monomer starved conditions at 80 °C using potassium persulfate as the initiator and sodium dodecyl sulfate as the emulsifier. Poly(butyl acrylate) latexes were used as seeds. The second‐stage polymer was poly(styrene‐co‐methyl methacrylate). By varying the amounts of methyl methacrylate (MMA) in the second‐stage copolymer, the polarity of the copolymer phase could be controlled. Phase separation towards the thermodynamic equilibrium morphology was accelerated either by ageing the composite latex at 80 °C or by adding a chain‐transfer agent during polymerization. The morphologies of the latex particles were examined by transmission electron microscopy (TEM). The morphology distributions of latex particles were described by a statistical method. It was found that the latex particles displayed different equilibrium morphologies depending on the composition of the second‐stage copolymers. This series of equilibrium morphologies of [poly(butyl acrylate)/poly(styrene‐co‐methyl methacrylate)] (PBA/P(St‐co‐MMA)) system provides experimental verification for quantitative simulation. Under limiting conditions, the equilibrium morphologies of PBA/P(St‐co‐MMA) were predicted according to the minimum surface free energy change principle. The particle morphology observed by TEM was in good agreement with the predictions of the thermodynamic model. Therefore, the morphology theory for homopolymer/homopolymer composite systems was extended to homopolymer/copolymer systems. © 2002 Society of Chemical Industry     

Preparation of core–shell latex for the pigmented ink of textile inkjet printing

A core–shell latex comprising poly(butyl acrylate) as core and poly(styrene‐methyl methacrylate) as shell was synthesized by emulsion polymerization using allyloxy nonylphenoxy propanol polyoxyethylene ether ammonium sulfonate (ANPS) as emulsifier. Transmission electron microscope, differential scanning calorimeter, and thermogravimetric analyses suggested the prepared latex had a core–shell structure. The particle size of the core–shell latex was about 102.8 nm with a molar ratio of butylacrylate, methyl methacrylate, and styrene at 6 : 2 : 2, a mass ratio of ANPS and monomers, ammonium persulfate and monomers at 15% and 1.0%, respectively. The core–shell latex showed high centrifugal stability and excellent freeze‐thaw stability. The clogging nozzle rate of the pigmented ink containing 20 wt % core–shell latex was small, whereas the printed fabrics with this pigmented ink exhibited high rub and washing fastness. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Narrow‐disperse or monodisperse crosslinked and functional core–shell polymer particles prepared by two‐stage precipitation polymerization

Narrow‐disperse and monodisperse cross‐linked core–shell polymer particles containing different functional groups, such as esters, hydroxyls, chloromethyls, carboxylic acids, amides, cyanos, and glycidyls, in the shell layers in the micrometer size range were prepared by a two‐stage precipitation polymerization in the absence of any stabilizer. Commercial divinylbenzene (DVB), containing 80% DVB, was precipitation polymerized in acetonitrile without any stabilizer as the first‐stage polymerization and was used as the core. Several functional monomers, including methyl methacrylate, ethyl methacrylate, butyl methacrylate, 2‐hydroxyethyl methacrylate, glycidyl methacrylate, methyl acrylate, ethyl acrylate, butyl acrylate, t‐butyl acrylate, i‐octyl acrylate, acrylic acid, acrylamide, acrylonitrile, styrene, and p‐chloromethyl styrene, were incorporated into the shells during the second‐stage polymerization. The resulting core–shell polymer particles were characterized with scanning electron microscopy and Fourier transform infrared spectroscopy. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 1776–1784, 2006     

Poly(methyl acrylate) and copolymer of acrylic acid and butyl acrylate prepared by γ‐irradiation in the presence of 1,1‐diphenylethene: Synthesis and application in emulsion polymerization

Poly(methyl acrylate) and amphiphilic copolymer of butyl acrylate and acrylic acid were prepared in the presence of 1,1‐diphenylethene (DPE) by γ‐irradiation‐induced polymerization. The influences of polymerization time, amounts of DPE in system on conversion, molecular weight (MW), and its distribution (M_w/M_n) were studied. The results indicate that the polymerization in the presence of DPE and initiated by γ‐irradiation shows the character of controlled radical reaction. The prepared copolymer was used as the polymeric emulsifier in the emulsion polymerizations of butyl acrylate (BA) and styrene (St), respectively, to assess the possibility of making monodisperse latices of relatively high solids content (～ 35–45%) in an one‐step batch process. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

BA‐MMA‐POMA copolymer latexes prepared by using HMPS polymerizable emulsifier

BA‐MMA‐POMA copolymer latex was successfully prepared by soap‐free emulsion polymerization of 2‐(perfluoro‐(1,1‐bisisopropyl)‐2‐propenyl)oxyethyl methacrylate(POMA) with butyl acrylate(BA), methyl methacrylate (MMA) initiated by K₂S₂O₈ in the water. POMA was synthesized from the intermediate perfluoro nonene and 2‐hydroxyethyl methacrylate as the staring reactants. The structure of BA‐MMA‐POMA copolymer latex was investigated by Fourier transform infrared (FTIR). The characteristics of the film such as hydrophobicity and glass transition temperature were characterized with the contact angle and differential scanning calorimetry respectively. The influences of the amount of the fluorinated monomer and the initiator on the soap‐free emulsion polymerization and performance of the latex were studied. In addition, comparison with the latex prepared by the conventional emulsifier SDBS is investigated. Results show that the hydrophobicity and glass transition temperature (T_g) of the latex are increased when the fluorinated monomer is introduced to copolymerize with other monomers. The hydrophobicity can be improved further with heating. Compared with the latices prepared by using SDBS emulsifier, the latices prepared by using HMPS emulsifier have larger particle size, higher surface tension. However, the difference of their T_g is extremely minute. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Complexation of poly(dimethylsiloxane)/poly(methyl methacrylate‐co‐butyl acrylate‐co‐methacrylic acid) latex with poly(dimethylsiloxane)/poly(vinyl acetate‐co‐butyl acrylate) latex

Two latices—the poly(dimethylsiloxane) (PDMS)/poly(methyl methacrylate‐co‐butyl acrylate‐co‐methacrylic acid) system (PA latex) and the PDMS/poly(vinyl acetate‐co‐butyl acrylate) system (PB latex)—were prepared by seeded emulsion polymerization, and PA/PB complex latices were obtained through the interparticle complexation of the PA latex with the PB latex. In addition, for the further study of the interparticle complexation of the PA latex with the PB latex, copolymer latices [PDMS/methyl methacrylate‐co‐butyl acrylate‐co‐vinyl acetate‐co‐methacrylic acid) (PC)] were prepared according to the monomer recipe of the complex latices and the polymerization process of the component latices. The properties of the obtained polymer latices and complex latices were investigated with surface‐tension, contact‐angle, and viscosity measurements. The mechanical properties of the coatings obtained from the latices were investigated with tensile‐strength measurements. The results showed that, in comparison with the two component latices (PA latex and PB latex) and the corresponding copolymer latices (PC latices), the PA/PB complex latices had lower surface tension, lower viscosities, and better wettability to different substrates. The tensile strengths of the coatings obtained from the complex latices were higher than the tensile strengths of the coatings from the two component latices and copolymer latices. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 2522–2527, 2004     

Poly(styrene‐co‐butyl acrylate) latex‐reinforced polyester nonwoven fabric composites: Thermal and morphological studies

A series of thermoplastic composites were fabricated by impregnating the polyester nonwoven fabric in poly(styrene‐co‐butyl acrylate) latex having different monomer compositions of styrene and butyl acrylate viz., 100/0, 90/10, 80/20, 70/30, 60/40, and 50/50 weight by weight. Thermogravimetric analysis (TGA) of the composites was performed to establish the thermal stability and their mode of thermal degradation. From TGA thermograms, a slight improvement in thermal stability of the composites was noticed compared to polyester nonwoven fabric. Degradation kinetic parameters were obtained for the composites using Broido and Coats–Redfern methods. The activation energy (E_a) of the composites for the thermal degradation process lies in the range 7.1–261 and 60–264 kJ/mol for Broido and Coats–Redfern methods respectively. Morphology of the tensile‐fractured composites was studied using scanning electron microscopic technique. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Synthesis and property behavior of dioctyl phthalate plasticized styrene–acrylate particles by Shirasu porous glass emulsification and subsequent suspension copolymerization

Two‐phase model styrene–acrylate copolymers were synthesized with a soft phase consisting of methyl acrylate, butyl acrylate, and butyl methacrylate. Besides the styrenic copolymers, copolymers containing a hard phase of methyl methacylate and methyl acrylate were also synthesized. Comonomer droplets with a narrow size distribution and fair uniformity were prepared using an SPG (Shirasu porous glass) membrane having pore size of 0.90 μm. After the single‐step SPG emulsion, the emulsion droplets were composed mainly of monomers, hydrophobic additives, and an oil‐soluble initiator, suspended in the aqueous phase containing a stabilizer and inhibitor. These were then transferred to a reactor, and subsequent suspension polymerization was carried out. Uniform copolymer particles with a mean diameter ranging from 3 to 7 μm, depending on the recipe, with a narrow particle size distribution and a coefficient of variation of about 10% were achieved. Based on the glass‐transition temperatures, as measured by differential scanning calorimetry, the resulting copolymer particles containing a soft phase of acrylate were better compatibilized with a hard phase of methyl methacrylate than with styrene with dioctyl phthalate (DOP) addition. Glass‐transition temperatures of poly(MMA‐co‐MA) particles were strongly affected by the composition drift in the copolymer caused by their substantial difference in reactivity ratios. Incorporation of DOP in the copolymer particles does not significantly affect the glass‐transition temperature of MMA‐ or MA‐containing copolymer particles, but it does affect the St‐containing copolymer and particle morphology of the copolymers. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 3037–3050, 2003