The Production of Straight Carbon Microfibers by the Cracking of Methane over Co-SBA-15 Catalysts

Cobalt incorporated SBA-15 (Co-SBA-15) catalysts were prepared by using hydrothermal synthesis and over which very straight carbon microfibers were made by cracking CH₄. The influence of Co loading (from 0.5 to 3 wt%) in SBA-15 and cracking temperature on the methane conversion, structures and morphologies of the microfibers was investigated. The highest yield of microfibers was obtained at 800 °C over the 2 wt% Co loaded SBA-15 catalyst. After 16 h reaction, the carbon fibers almost stopped further growth. The diameter of the carbon microfibers could be roughly controlled by judiciously adjusting the Co concentration in SBA-15. The carbon microfiber’s growth followed a root-growth mechanism. XRD, HRTEM and Raman studies confirmed that the microfibers were graphitic. The microfiber grown over the 0.5 wt% cobalt loaded SBA-15 catalyst had a higher degree of graphitic structural order than that obtained over the 2 wt% cobalt loaded one.     

Selective Production of C4 Hydrocarbons from Syngas Using Fe‐Co/ZrO2 and SO42—/ZrO2 Catalysts

Modified Fischer‐Tropsch (MFT) syntheses were carried out to convert synthesis gas to C₄ hydrocarbons over Fe‐Co/ZrO₂ (FT) and SO₄^2—/ZrO₂ (SZ) catalysts in a dual reactor system, keeping the FT to SZ catalysts ratio at 1:1.5. Five Fe‐Co/ZrO₂ catalysts with different Fe and Co loading, and SZ with 15 wt% SO₄^2— were prepared and extensively characterized using various physico‐chemical methods. The FT synthesis process was initially performed using a Fe‐Co/ZrO₂ catalyst in a single reactor and the effects of Fe and Co mass ratio, reaction temperature, space velocity on the production of C₄ hydrocarbons and C₂‐C₄ olefins were investigated. Results indicated that a 3.71% Fe—8.76% Co/ZrO₂ mixed oxide catalyst alone at 260°C and 5 h^—1 gave high selectivities of C₂‐C₄ olefins (～26.1 wt%) and total C₄ hydrocarbon product (～16.2 wt%). The MFT process 150°C gave higher C₄ (～31.6 wt%), isobutane (～22.9 wt%) and C₂‐C₄ (31.1 wt%) selectivities.     

Co/TiO2-SiO2催化剂上肉桂醛选择性加氢制备肉桂醇

采用等体积浸渍法制备了系列Co/TiO₂-SiO₂催化剂,用于肉桂醛选择性加氢制备肉桂醇反应体系。系统考察了钴含量、焙烧温度、还原温度、稀土助剂等参数变化对钴催化剂选择性加氢性能的影响。结果表明,钴催化剂的活性和选择性与其表面钴的晶粒度有一定关系,较大尺寸的钴物种对肉桂醛加氢有利。当Co含量为15%、焙烧温度和还原温度均为823 K时,催化剂表现出良好的加氢性能。稀土助剂La和Ce的引入能改善Co /TiO₂-SiO₂催化剂表面活性组分钴的分散度,提高了钴催化剂的加氢性能。     

Selective Catalytic Reduction of NO by C3H6 over Co/Al2O3 Catalyst with Extremely Low Cobalt Loading

In order to reveal the optimum Co loading, the selective catalytic reduction of NO with C₃H₆ over Co/Al₂O₃ catalyst was studied in a systematic fashion by varying the amount of cobalt oxide. It was found that upon loading a small amount of cobalt oxide (namely 0.5 wt% on a Co metal basis), the combination between Co(II) acetate salt and a high-purity alumina provided an active catalyst in the presence of excess oxygen and water. TPR measurement showed the presence of Co species other than CoAl₂O₄ spinel in the most excellent performance catalyst, from which the active sites should be produced.     

Reducibility and CO hydrogenation over Pt and Pt-Co bimetallic catalysts encaged in NaY-zeolite

Temperature programmed techniques (TPR, TPD) and X-ray diffraction (XRD) have been used to study ion migration and location as well as reducibility of platinum and cobalt ions encapsulated in Pt/NaY, Co/NaY and Pt-Co/NaY zeolites prepared by ion exchange. The temperature required to reduce Co²⁺ in NaY was significantly lowered by the presence of Pt and dependent upon the relative locations of Pt and Co ions in zeolite cages. The exact location was controlled by the calcination condition and the metal contents. For bimetallic catalyst with low Pt content (0.5 wt% Pt and 0.9 wt% Co), the TPR results indicated that reduction of Co²⁺ ions in the vicinity of Pt shifted toward lower temperature, while that of Co²⁺ staying alone was not affected. With high Pt loading (4.5 wt% Pt, 0.7 and 2.6 wt% Co), however, most of the Co²⁺ ions were reduced by means of Pt at temperature below 723 K after calcination at 573 K. The temperature for Pt reduction in bimetallic catalysts was somewhat higher than Pt/NaY and increased with Co atomic fraction, indicating that mixed oxide, PtCo _x O _y , might be formed during calcination. After reduction in hydrogen at 723 K, highly dispersed metal particles were formed. These fine particles were most probably confined inside zeolite cages as indicated by the absence of XRD peak for all samples after calcination and reduction. Surface composition of the bimetallic particles may be different for catalysts with similar Pt content but different Co loading. Accordingly, H/Pt ratios of 1.0 and 0.72 for catalysts with low and high Co content, respectively, were shown by hydrogen chemisorption. It was further supported by the increase in TPD peak intensity with Co loading in the high temperature range, which was related to the reoxidation of Co in bimetallic particles by surface hydroxyl groups. Preliminary results on CO hydrogenation demonstrated that activity and methanol selectivity were higher on Pt-Co bimetallic catalysts than either over monometallic Pt or Co catalyst, which was consistent with the Pt enhanced Co reduction and formation of Pt-Co bimetallic particles.     

还原温度对Co/ZnO催化剂的F-T合成反应性能影响

采用沉淀-浸渍法制备Co/ZnO催化剂,研究还原温度对Co/ZnO催化剂F-T合成反应性能影响。结果表明,催化剂Co/ZnO适宜在较低温度还原,Co负载质量分数5%和10%的催化剂最佳还原温度分别为260 ℃和250 ℃。还原温度与催化剂活性之间的关系取决于Co/ZnO催化剂上Co的分布状态,氧化态Co以约50 nm的颗粒存在于ZnO表面,容易被氢还原。低温还原的Co基催化剂是浆态床F-T合成的良好催化剂。     

Highly Selective and Active Niobia-Supported Cobalt Catalysts for Fischer–Tropsch Synthesis

The performance of Co/Nb₂O₅ was compared to that of Co/γ-Al₂O₃ for the Fischer–Tropsch synthesis at 20 bar and over the temperature range of 220–260 °C. The C₅₊ selectivity of Nb₂O₅-supported cobalt catalysts was found to be very high, i.e. up to 90 wt% C₅₊ at 220 °C. The activity per unit weight cobalt was found to be similar for Nb₂O₅ and γ-Al₂O₃-supported catalysts at identical reaction temperature. However, due to the low porosity of crystalline Nb₂O₅, the cobalt loading was limited to 5 wt% and consequently the activity per unit weight of catalyst was lower than of Co/γ-Al₂O₃ catalysts with higher cobalt loadings. This low activity was largely compensated by increasing the reaction temperature, although the C₅₊ selectivity decreased upon increasing reaction temperature. Due to the high intrinsic C₅₊ selectivity, Nb₂O₅-supported catalysts could be operated up to ~250 °C at a target C₅₊ selectivity of 80 wt%, whereas γ-Al₂O₃-supported catalysts called for an operation temperature of ~210 °C. At this target C₅₊ selectivity, the activity per unit weight of catalyst was found to be identical for 5 wt% Co/Nb₂O₅ and 25 wt% Co/Al₂O₃, while the activity per unit weight of cobalt was a factor of four higher for the niobia-supported catalyst.     

The Effect of Preparation Variables on the CO Hydrogenation Activity of Coprecipitated Co/Al2O3 Catalysts

Studies have been conducted on the effect of preparation variables on the activity of coprecipitated cobalt–alumina catalysts to be used for the production of C₁–C₄ hydrocarbons by CO hydrogenation. The preparation parameters considered were the precipitation pH, the precipitation agent, the metal loading, the reduction temperature and the reduction period. It was found that changing pH precipitation with a constant final pH between 11·0 and 12·5 and the use of NaOH together with nitrates as precursors yielded better catalysts with maximal metal surface area. The optimum cobalt loading for the selective production of C₁–C₄ hydrocarbons is around 35 wt%. Optimum activity and selectivity are obtained by applying an 8-h reduction scheme at 648 K under 100 cm³ min⁻¹ hydrogen. Calcination prior to reduction has a detrimental effect on metal surface area and hence on catalytic activity. © 1997 SCI.     

Fischer–Tropsch Synthesis: Oxidation of a Fraction of Cobalt Crystallites in Research Catalysts at the Onset of FT at Partial Pressures Mimicking 50 % CO Conversion

Freshly H₂-reduced catalyst samples and FTS catalyst samples (i.e., freshly reduced and immediately exposed to the onset of FTS conditions corresponding to 50 % CO conversion) were prepared. Each sample was coated in situ using molten polywax and solidified so that an air-protected sample was obtained, which was stored in inert gas. XAS was utilized to investigate the oxidation state of cobalt. A fraction of cobalt crystallites in the freshly reduced research catalysts having lower-than-commercial loading and smaller crystallites undergoes a degree of oxidation to CoO at the onset of FTS conditions simulating 50 % CO conversion (i.e., the H₂O partial pressure is high enough to induce some oxidation). Therefore, by decreasing Co content with the aim of improving the dispersion of cobalt and Co efficiency, very small Co crystallites are obtained. Their reoxidation at the onset of FTS is an unintended consequence. Thus, catalysts should be designed to have an optimum narrow cluster size range—small enough to increase Co surface site densities, but large enough to avoid reoxidation, and the stability problems that arise from having unreduced Co in the working catalyst (e.g., a complex coalescence and reduction mechanism).     

Alumina and Alumina–Baria Supported Cobalt Catalysts for DeNO x : Influence of the Support and Cobalt Content on the Catalytic Performance

Co/Al₂O₃ and Co/Al₂O₃–BaO catalysts with low cobalt loading (0.1, 0.3 and 1 wt%) for the selective catalytic reduction (SCR) of NO _x by C₃H₆ were prepared. The distribution of cobalt species was investigated by UV–vis diffuse reflectance spectroscopy and by H₂-TPR in order to identify the active cobalt species in hydrocarbons (HC)-selective catalytic reduction (SCR). It was found that the nature of cobalt species strongly depends on the cobalt loading as well as on the properties of the support. The barium addition to the alumina slows down solid state diffusion processes, improving the thermal stability of the support and preventing diffusion of cobalt into the bulk. Highly dispersed surface Co²⁺ species over alumina were identified as active sites in the NO-SCR process. Accordingly, a high concentration of surface Co²⁺ sites in Co 1 wt%/Al₂O₃ improves the catalytic performance in NO-SCR, the long term stability as well as the water tolerance. On the contrary, the formation of Co₃O₄ particles in Co 1 wt%/Al₂O₃–BaO promotes the propylene oxidation by oxygen, decreasing the activity and selectivity of the catalyst in NO reduction.     

Silica-supported rhodium-cobalt catalysts for Fischer–Tropsch synthesis

The effects of the addition of Ag, Au, or Rh to a 15 wt% Co/SiO₂ catalyst on the Fischer–Tropsch (FT) synthesis were studied. Both Au and Rh showed a promoting effect on the FT activity, whereas the addition of Ag decreased the activity. The addition of a small amount of Rh (0.1–0.5 wt%) increased the CO conversion by 50% without affecting the selectivity. It was found that Rh catalyzed the reduction of cobalt oxides, but it did not change the number of surface cobalt atoms. It is proposed that the higher activity of Rh-promoted catalysts is due to the hydrogen spillover from Rh to Co during FT synthesis.     

Characterization of some perovskite oxides based on YBa2Cu3O7 − x in relation to their use in methanol production

The oxidized and weakly reducible perovskite oxide YBa₂Cu₃O_{7 − x} (YBCO) has been prepared as a catalyst, supported on γ‐Al₂O₃. It was further modified by (i) impregnation with Ru and Pd and (ii) cobalt incorporation via co‐precipitation. All the catalysts were either 20% (w/w) YBCO/γ‐Al₂O₃ or 2% (w/w) Ru, Pd or Co/20% (w/w) YBCO/γ‐Al₂O₃. The catalysts were characterized using temperature programmed reduction (TPR), surface area measurements and X‐ray diffraction (XRD) studies before and after various treatments. They were studied as catalysts in the pressure range 20–50 atmospheres and in the temperature range 523–573 K in an autoclave equipped with a spinning basket catalyst container. The Pd‐, Ru‐ and Co‐modified catalysts gave predominantly methanation products, along with some C₂–C₄ hydrocarbons. However the YBCO/γ‐Al₂O₃ catalyst exhibited significant methanol selectivity at 50 atmospheres and at 523 K X‐ray diffraction studies revealed the presence of Cu(0), Cu(I) and Cu(II) after reduction and the species Cu(0) and Cu(I) are probably essential to CH₃OH production. © 2000 Society of Chemical Industry     

Isomérisation du n‐hexane sur des catalyseurs Ni‐WOx/Al2O3‐SiO2

Isomerization of n‐hexane into bi‐ and tri‐branched products was studied at atmospheric pressure on Ni‐WO_x/Al₂O₃‐SiO₂ catalysts. Two groups of catalysts (A and B) were prepared by using the sol‐gel method. The objective of the present study is the selection of the catalyst having the best isomer (bi‐ and tri‐branched) yield under optimum operating conditions (reaction temperature, reduction temperature, flow duration, etc.). The results show that the introduction of tungsten (group B) modifies siginificantly the catalyst activity and that the optimum nickel amount in these catalysts is 15 wt. %. When a steady flow is achieved (100 min), the catalyst containing 15 % nickel and 10 % tungsten exhibits the highest and largest selectivity at a reaction temperature of 250°C and a reduction temperature of 430°C.     

NOx storage/reduction catalysts based in cobalt/copper hydrotalcites

The use of materials based on hydrotalcites as NO_x storage/reduction (NSR) catalysts has been investigated, examining their activity at low temperature and their resistance to poisons such as H₂O and SO₂. The results obtained show that catalysts derived from Mg/Al hydrotalcites containing copper or cobalt is active at low temperatures, specially the samples containing 10 or 15% of Co. The addition of 1 wt% of transition metals with redox properties such as Pt, Pd, V and Ru to the hydrotalcite increases its activity because the combination of the redox properties of these metals and the acid-base properties of the hydrotalcite. The best results were obtained with the catalyst derived from a hydrotalcite with a molar ratio Co/Mg/Al = 15/60/25 and containing 1 wt% V. This material shows a higher activity, at low temperatures and in the presence of H₂O and SO₂, than a Pt–Ba/Al₂O₃ reference catalyst.     

Effect of support and promoter on the catalytic performance and structural properties of the Fe–Co–Mn catalysts for Fischer–Tropsch synthesis

Co-precipitated Fe–Co–Mn catalysts were tested for production of light olefins via Fischer–Tropsch synthesis. The effects of different supports such as Al₂O₃, SiO₂, TiO₂ and MgO and subsequently the effect of optimum support loading and also the effect of different promoters including Li, Cs, K, Rb and Ru on the catalytic performance and structure of Fe–Co–Mn catalyst were investigated. It was found that the Fe–Co–Mn catalyst containing 10 wt% MgO has shown the better catalytic performance. Characterization of the catalyst precursors and calcined samples was carried out using XRD, SEM, EDS, BET, TPR, TGA and DSC.     

Catalytic Activity of Cu/SBA‐15 for Peroxidation of Pyridine Bearing Wastewater at Atmospheric Condition

In this study, Cu‐loaded Santa Barbara amorphous (SBA)‐15 catalysts were synthesized by impregnation method and further used for catalytic wet peroxidation (CWPO) of pyridine from aqueous solution using hydrogen peroxide as oxidant. The synthesized catalysts have been characterized by Brunauer–Emmett–Teller surface area: temperature‐programmed reduction, H₂‐chemisorption, Fourier transform infrared spectroscopy, and field emission scanning electron microscopy. Characterization results indicate good dispersion of Cu species inside the porous structure of SBA‐15. The effect of various parameters such as Cu loading on SBA‐15, pH, catalyst dose, H₂O₂ concentration, and temperature have been studied for their effect on CWPO of pyridine. More than 97% pyridine removal and 92% total organic carbon removal was achieved at optimum condition. Cu/SBA‐15 showed stable performance during reuse for six cycles with negligible copper leaching. © 2013 American Institute of Chemical Engineers AIChE J, 59: 2577–2586, 2013     

Thermal and catalytic upgrading of a biomass‐derived oil in a dual reaction system

The thermal and catalytic upgrsding of bio‐oil to liquid fuels was studied at atmospheric pressure in a dual reactor system over HZSM‐5, silica‐alumina and a mixed catalyst containing HZSM‐5 and silica‐alumina. This bio‐oil was produced by the rapid thermal processing of the maple wood. In this work, the intent was to improve the catalyst life. Therefore, the first reactor containing no catalyst facilitated thermal cracking of blo‐oil whereas the second reactor containing the desired catalyst upgraded the thermally cracked products. The effects of process variables such as reaction temperature (350°C to 410°C), space velocity (1.8 to 7.2 h^?1) and catalyst type on the amounts and quality of organic liquid product (OLP) were investigated, In the case of HZSM‐5 catalyst, the yield of OLP was maximum at 27.2 wt% whereas the selectivity for aromatic hydrocarbons was maximum at 83 wt%. The selectivities towards aromatics and aliphatic hydrocarbons were highest for mixed and silica‐alumina catalysts, respectively. In all catalyst cases, maximum OLP was produced at an optimum reaction temperature of 370°C in both reactors, and at higher space velocity. The gaseous product consisted of CO and CO₂, and C₁‐C₆ hydrocarbons, which amounted to about 20 to 30 wt% of bio‐oil. The catalysts were deactivated due to coking and were regenerated to achieve their original activity.     

Co/Al2O3 catalysts promoted with noble metals for production of hydrogen by methane steam reforming

The effect of noble metal addition on the catalytic properties of Co/Al₂O₃ was evaluated for the steam reforming of methane. Co/Al₂O₃ catalysts were prepared with addition of different noble metals (Pt, Pd, Ru and Ir 0.3 wt.%) by a wetness impregnation method and characterized by UV–vis spectroscopy, temperature programmed reduction (TPR) and temperature programmed oxidation (TPO) of the reduced catalysts. The UV–vis spectra of the samples indicate that, most likely, large amounts of the supported cobalt form Co species in which cobalt is in octahedral and tetrahedral symmetries. No peaks assigned to cobalt species from aluminate were found for the promoted and unpromoted cobalt catalysts. TPO analyses showed that the addition of the noble metals on the Co/Al₂O₃ catalyst leads to a more stable metallic state and less susceptible to the deactivation process during the reforming reaction. The Co/Al₂O₃ promoted with Pt showed higher stability and selectivity for H₂production during the methane steam reforming.     

Steam reforming of ethanol on Ni–CeO2–ZrO2 catalysts: Effect of doping with copper, cobalt and calcium

Steam reforming (SR) and oxidative steam reforming (OSR) of ethanol were investigated over undoped and Cu, Co and Ca doped Ni/CeO₂–ZrO₂ catalyst in the temperature range of 400–650 °C. The nickel loading was kept fixed at 30 wt.% and the loading of Cu and Co was varied from 2 to 10 wt% whereas the Ca loading was varied from 5 to 15 wt.%. The catalysts were characterized by various techniques, such as surface area, temperature programmed reduction, X-Ray diffraction and H₂ chemisorption. For Cu and Co doped catalyst, CuO and Co₃O₄ phases were detected at high loading whereas for Ca doped catalyst, no separate phase of CaO was found. The reducibility and the metal support interactions were different for doped catalysts and varied with the amount and nature of dopants. The hydrogen uptake, nickel dispersion and nickel surface area was reduced with the metal loading and for the Co loaded catalysts the dispersion of Ni and nickel surface area was very low. For Cu and Ca doped catalysts, the activity was increased significantly and the main products were H₂, CO, CH₄ and CO₂. However, the Co doped catalysts showed poor activity and a relatively large amount of C₂H₄, C₂H₆, CH₃CHO and CH₃COCH₃ were obtained. For SR, the maximum enhancement in catalytic activity was obtained with in the order of NCu5. For Cu–Ni catalysts, CH₃CHO decomposition and reforming reaction was faster than ethanol dehydrogenation reaction. Addition of Cu and Ca enhanced the water gas shift (WGS) and acetaldehyde reforming reactions, as a result the selectivity to CO₂ and H₂ were increased and the selectivity to CH₃CHO was reduced significantly. The maximum hydrogen selectivity was obtained for Catalyst N (93.4%) at 650 °C whereas nearly the same selectivity to hydrogen (89%) was obtained for NCa10 catalyst at 550 °C. In OSR, the catalytic activity was in the order N > NCu5 > NCa15 > NCo5. In the presence of oxygen, oxidation of ethanol was appreciable together with ethanol dehydrogenation. For SR reaction, the highest hydrogen yield was obtained on the undoped catalyst at 600 °C. However, with calcium doping the hydrogen yields are higher than the undoped catalyst in the temperature range of 400–550 °C.     

Effects of preparation methods on the properties of cobalt/carbon catalyst for methane reforming with carbon dioxide to syngas

The effect of different preparation methods on the physicochemical property, reforming reactivity, stability and carbon deposition resistance of cobalt/carbon catalyst was investigated through fixed bed flow reaction. The catalysts were prepared by the impregnation and characterized by the XRD and scanning electron microscopy (SEM). The result indicated that the active components of cobalt/carbon catalyst prepared by using ultrasonic wave distributed evenly, activity was high and the loading time was short. The Co/Carbon catalyst prepared by incipient-wetness impregnation, 10 wt% loading and 300 °C calcination, achieved the best activity. Furthermore, the effect of reaction temperature, air speed and CH₄/CO₂ ratio on the catalyst activity and CO/H₂ ratio in products was investigated. It was found that the conversion of CO₂ and CH₄ increased with the increasing of reaction temperature. However, the conversion of CO₂ and CH₄ increased first and then decreased with the increasing of air speed. With the increasing of CH₄/CO₂ in feed gas, both the catalyst activity and the CO/H₂ ratio in products decreased.