玻纤增强ABS复合材料的制备及性能

以丙烯腈-丁二烯-苯乙烯共聚物(ABS)及玻璃纤维(GF)为原料,以环氧树脂作为界面相容剂,研究了界面相容剂对玻璃纤维增强ABS复合材料力学性能及界面粘接的影响.结果表明:加入环氧树脂,玻纤增强ABS复合材料的力学性能明显提高;随着玻纤质量分数的增加,复合材料的拉伸强度、弯曲强度、冲击强度均逐渐增加;玻纤质量分数为30%时,GF/ABS/环氧树脂复合材料的拉伸强度比未改性的复合材料的拉伸强度提高了30%,弯曲强度提高了25%,冲击强度也提高了50%.     

纳米SiO_2改性环氧树脂胶粘剂的研究

选择纳米 SiO_2 作为增强材料改性环氧树脂基体, 以物理分散法将纳米 SiO_2 分散在环氧树脂中。通过力学性能测试和热稳定性能测试, 研究了不同含量的纳米 SiO_2 对改性环氧树脂胶粘剂的热性能、拉伸性能和冲击性能的影响; 通过 NOL环测试和扫描电子显微镜(SEM) 分析, 研究了不同含量的纳米 SiO_2 对国产芳纶纤维/改性环氧复合材料的界面性能和层间剪切强度的影响。实验结果表明, 基体树脂中当 w( 纳米SiO_2)=3%时, 改性环氧树脂胶粘剂的拉伸强度和冲击强度分别提高了 28.8%和 22.6%, 复合材料的层间剪切强度(ILSS) 达到最大值, 比未改性胶粘剂提高约 56.8%。     

Surface modification and physical properties of various UHMWPE‐fiber‐reinforced modified epoxy composites

Two surface modification methods—plasma surface treatment and chemical agent treatment—were used to investigate their effects on the surface properties of ultrahigh‐molecular‐weight polyethylene (UHMWPE) fibers. In the analyses, performed using electron spectroscopy for chemical analysis, changes in weight, and scanning electron microscope observations, demonstrated that the two fiber‐surface‐modified composites formed between UHMWPE fiber and epoxy matrix exhibited improved interfacial adhesion and slight improvements in tensile strengths, but notable decreases in elongation, relative to those properties of the composites reinforced with the untreated UHMWPE fibers. In addition, three kinds of epoxy resins—neat DGEBA, polyurethane‐crosslinked DGEBA, and BHHBP‐DGEBA—were used as resin matrices to examine the tensile and elongation properties of their UHMWPE fiber‐reinforced composites. From stress/strain measurements and scanning electron microscope observations, the resin matrix improved the tensile strength apparently, but did not affect the elongation. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 655–665, 2007     

Improvement of the interfacial shear strength of poly(p‐phenylene benzobisoxazole) fiber/epoxy resin composite via a novel surface coating agent

Poly(p‐phenylene benzobisoxazole) (PBO) fiber with a smooth surface exhibits limited interfacial interaction with resin matrix. One of the effective strategies to improve the adhesion between the fiber and resin matrix is through surface modification of the fiber. In this study, we have proposed a novel surface treatment agent based on phosphoester cross‐linked castor oil (PCCO) for effective surface treatment of PBO fibers. The surface treatment agent was prepared by a simple cross‐linking reaction between hydroxy phosphorylated castor oil (PCO) and epoxy resin, with alcohol as the solvent at 65°C. Once the PBO fiber was treated with this agent, the interfacial adhesion between the PBO fiber and the epoxy resin could then be improved. Systematic analyses suggest that the surface treatment with (PCO + epoxy)/alcohol solution improves the interaction of the PBO fiber with the epoxy resin matrix. The PCCO coated onto the surface of PBO fiber acts as a coupling agent, improving the interfacial shear strength (IFSS) of the PBO fiber/epoxy resin composite. Results indicate a 156% increase in IFSS without compromising the mechanical properties of the fiber. POLYM. COMPOS., 37:1198–1205, 2016. © 2014 Society of Plastics Engineers     

干法工艺制备PE–UHMW纤维

采用干法纺丝工艺,以超高分子量聚乙烯(PE–UHMW)纤维专用树脂为原料,制备高性能PE–UHMW纤维,通过电子拉力机、扫描电子显微镜、差示扫描量热仪对不同后拉伸倍率的纤维进行力学性能和微观结构分析。结果表明,随着拉伸倍率的增加,纤维初生丝结晶度由49.57%逐渐提高至72.17%,拉伸倍率50倍以后,结晶度逐渐趋于平稳;随着拉伸倍率的增加,纤维的力学性能逐渐增强,在拉伸倍率达到83.3倍时,纤维的力学性能达到最佳,纤维断裂强度为31.53 c N/dtex,断裂伸长率为2.69%,断裂模量为1 054.78 c N/dtex;纤维微观表面结构也发生有规律的变化。     

Synthesis and characterization of fluorinated poly(etherimide)s toughening for carbon fiber‐reinforced epoxy composites

Novel‐fluorinated poly(etherimide)s (FPEIs) with controlled molecular weights were synthesized and characterized, which were used to toughen epoxy resins (EP/FPEI) and carbon fiber‐reinforced epoxy composites (CF/EP/FPEI). Experimental results indicated that the FPEIs possessed outstanding solubility, thermal, and mechanical properties. The thermally cured EP/FPEI resin showed obviously improved toughness with impact strength of 21.1 kJ/m² and elongation at break of 4.6%, respectively. The EP/FPEI resin also showed outstanding mechanical strength with tensile strength of 91.5 MPa and flexural strength of 141.5 MPa, respectively. The mechanical moduli and thermal property of epoxy resins were not affected by blending with FPEIs. Furthermore, CF/EP/FPEI composite exhibited significantly improved toughness with Mode I interlaminar fracture toughness (G_IC) of 899.4 J/m² and Mode II interlaminar fracture toughness (G_IIC) of 1017.8 J/m², respectively. Flexural properties and interlaminar shear strength of the composite were slightly increased after toughening. POLYM. COMPOS., 2010. © 2009 Society of Plastics Engineers     

Synthesis and characterization of chlorinated soy oil based epoxy resin/glass fiber composites

Composites with good toughness properties were prepared from chemically modified soy epoxy resin and glass fiber without additional petroleum based toughening agent. Chlorinated soy epoxy (CSE) resin was prepared from soybean oil. The CSE was characterised by spectral, and titration method. The prepared CSE was blended with commercial epoxy resin in different ratios and cured at 85°C for 3 h, and post cured at 225°C for 2 h using m‐phenylene diamine (MPDA) as curing agent. The cure temperatures of epoxy/CSE/MPDA with different compositions were found to be in the range of (151.2–187.5°C). The composite laminates were fabricated using epoxy /CSE/MPDA‐glass fiber at different compositions. The mechanical properties such as tensile strength (248–299 MPa), tensile modulus (2.4–3.4 GPa), flexural strength (346–379 MPa), flexural modulus (6.3–7.8 GPa) and impact strength (29.7–34.2) were determined. The impact strength increased with the increase in the CSE content. The interlaminor fracture toughness (G_IC) values also increased from 0.6953 KJ/m² for neat epoxy resin to 0.9514 KJ/m² for 15%CSE epoxy‐modified system. Thermogravimetric studies reveal that the thermal stability of the neat epoxy resin was decreased by incorporation of CSE. POLYM. COMPOS., 2009. © 2008 Society of Plastics Engineers     

MQ硅树脂/纳米TiO_2复合改性环氧树脂的结构与性能

以环氧树脂(EP)为基体树脂,以MQ硅树脂和纳米TiO_2(nano-TiO_2)同时作为EP的增韧改性剂,由此制备了nano-TiO_2/MQ硅树脂/EP复合材料。研究结果表明:MQ硅树脂已成功接枝在EP分子链上;当m(MQ硅树脂):m(nano-TiO_2):m(EP)=15:3:100时,nano-TiO_2/MQ硅树脂/EP复合体系的耐热性能明显提高,拉伸强度和冲击强度分别提高了66.6%和68.1%,其断面呈韧性断裂特征。     

Effects of heat accelerated aging on tensile strength of three dimensional braided/epoxy resin composites

The tensile tests of three‐dimensional (3Dim) and four‐directional (4Dir) carbon fiber braided/epoxy resin composites and carbon fiber woven plain fabric laminated/epoxy composites after heat accelerated aging at 150 and 180°C for 60, 120, and 180 h were carried out respectively. The reason of the changes of tensile property of these composites after different aging period of time at different high temperature was explained. The results of two‐way ANOVA analyzing indicate that the aging time has a significant effect on tensile strength of these composites. With the increase of accelerated aging period of time at high temperature, the tensile strengths of these composite samples decreased compared with that of composite samples without aging. However the decrease of tensile strength of 3Dim and 4Dir braided composites is less than that of laminated composites. One of the reasons is after aging for a long time at high temperature, the resin is damaged and becomes brittle which make the bonding force between fiber and resin decrease. Another reason is the structure of reinforcement of composites. After aging, the structure of 3Dim and 4Dir braided/epoxy resin composites still keeps the integrity which makes the 3Dim and 4Dir composites have less tensile performance degradation (3Dim and 4 Dir: three‐dimensional and four‐directional). POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

聚丙烯/马来酸酐接枝聚丙烯/环氧树脂/玻璃纤维复合材料的制备及其性能研究

通过双螺杆挤出机制备了聚丙烯/马来酸酐接枝聚丙烯/环氧树脂/玻璃纤维（PP/PP-g-MAH/EP/GF）复合材料,并研究了PP-g-MAH含量、EP含量及固化剂对复合材料力学性能的影响。结果表明,PP-g-MAH含量为10份,含有固化剂EP的含量为3份时,复合材料的综合力学性能最佳;与不加EP的复合材料相比,其拉伸强度、弯曲强度、冲击强度分别提高了41 %、47 %、86 %。扫描电子显微镜分析表明,EP的加入明显改善了GF和PP基体的黏结强度。     

Radiation‐induced crosslinking of ultra high molecular weight polyethylene fibers by means of electron beams

Crosslinking of ultra high molecular weight polyethylene fibers (UHMW‐PE fibers) is investigated by means of electron beam irradiation. The structure and mechanical properties of the fibers in different irradiation atmospheres are discussed. The results show that the gel fraction and crosslinking density increase with the increase of absorbed dose. The swelling ratio and average molecular weight of crosslinked net decrease with the increase of absorbed dose. The relation between s + s^?1 of the UHMW‐PE fibers and reciprocal irradiation dose 1/R is obtained. The tensile strength and failure elongation decrease with the increase of absorbed dose, and the tensile modulus increases with the increase of absorbed dose. The samples are irradiated in air, vacuum, and acetylene atmospheres, separately. The radiation effects, such as crosslinking fraction and mechanical properties of UHMW‐PE fibers, are the most significant in acetylene atmosphere in comparison with in air and in vacuum. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 1761–1764, 2005     

A study of the influence of controlled corona treatment on UHMWPE fibres in reinforced vinylester composites

In order to illuminate the mechanisms of corona discharge treatment on ultra‐high molecular weight polyethylene (UHMWPE) fibre, the effects of corona treatment power and time are discussed in detail. The surface‐roughness and tensile‐failure characteristics of the polyethylene fibre were determined by a scanning electron microscope (SEM). The photos from the SEM showed that the size and number of the micro‐pits on the fibre surface increase with increase of corona power. The oxygen‐containing groups on the fibre surface could be detected by Fourier‐transform infrared attenuated total reflectance and also increased gradually with increase of corona power. The T‐peel strength of composites increased from the corona treatment, and then showed a maximum value at a corona treatment time about 0.1 s with increase of treatment time. However, the tensile strength of the fibre was reduced with increase of corona power and the failure mechanism obviously changed after the treatment. The ballistic impact energy absorption of UHMWPE fibre/vinylester composite was obtained after fragment simulating projectiles (FSP) impact tests. After 6‐kW corona treatment for 0.075 s, the impact energy absorbed by the laminate reached a maximum value. Copyright © 2003 Society of Chemical Industry     

碳纤维湿法缠绕用环氧树脂基体研究

以TDE-85树脂和AFG-90树脂为主体树脂,混合芳香胺为固化剂,研究了一种适合于碳纤维复合材料湿法缠绕成型的树脂配方。结果表明,该树脂的黏度低(＜550 mPa·s)、适用期长,其浇铸体具有优异的力学性能,其拉伸强度为107 MPa,拉伸模量为4．09 GPa,弯曲强度为161 MPa,弯曲模量为3．88 GPa,断裂伸长率超过6%。用其制备的T-700碳纤维缠绕复合材料界面粘接好,NOL环层间剪切强度达到66．8 MPa,拉伸强度达到2．44 GPa。     

Surface modification of UHMWPE fibers by means of polyethylene wax grafted maleic anhydride treatment

A novel surface modification method for ultrahigh molecular weight polyethylene (UHMWPE) fibers to improve the adhesion with epoxy matrix was demonstrated. Polyethylene wax grafted maleic anhydride (PEW‐g‐MAH) was deposited on the UHMWPE fibers surface by coating method. The changes of surface chemical composition, crystalline structure, mechanical properties of fiber and composite, wettability, surface topography of fibers and adhesion between fiber and epoxy resin before and after finishing were studied, respectively. The Fourier transform infrared spectroscopy spectra proved that some polar groups (MAH) were introduced onto the fiber surface after finishing. The X‐ray diffraction spectra indicated that crystallinity of the fiber was the same before and after finishing. Tensile testing results showed that mechanical properties of the fiber did not change significantly and the tensile strength of 9 wt % PEW‐g‐MAH treated fiber reinforced composite showed about 10.75% enhancement. The water contact angle of the fibers decreased after finishing. A single‐fiber pull out test was applied to evaluate the adhesion of UHMWPE fibers with the epoxy matrix. After treatment with 9 wt % PEW‐g‐MAH, a pull‐out force of 1.304 MPa which is 53.59% higher than that of pristine UNMWPE fibers was achieved. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46555.     

Permeability and mechanical property correlation of bio based epoxy reinforced with unidirectional sisal fiber mat through vacuum infusion molding technique

The present investigation is focused to study the permeability of natural fiber during vacuum infusion (VI) process and the effect of the surface treatments of natural fiber, fiber loading direction, resin flow direction and process parameter on the tensile properties of developed composites (sisal/bio based epoxy). The bio based resin exhibits good flow characteristics in NaOH and isocyanate treated fibers which may be attributed to change in polarity. The surface treatments appear to provide an appreciable enhancement in tensile strength through enhanced bonding between fiber and matrix. The longitudinal tensile strength has been found to be higher than that of the transverse direction and the flow along the fiber provides maximum tensile strength. It has also been demonstrated that VI process provides improved mechanical properties as compared to hand‐layup process. Morphological studies of fractured developed composites were performed by scanning electron microscopy (SEM) to understand the de‐bonding of fiber/matrix adhesion. POLYM. COMPOS., 38:2192–2200, 2017. © 2015 Society of Plastics Engineers     

激光改性玄武岩纤维性能研究

采用高能激光束对玄武岩纤维进行表面改性,并制备玄武岩纤维/环氧树脂复合材料。利用扫描电镜、原子力显微镜、X射线衍射等手段,表征改性前后玄武岩纤维的微观形态、物相结构,系统研究了激光对纤维的微观组织变化、性能等影响规律,并测试了玄武岩纤维/环氧树脂复合材料的力学性能。研究结果表明,随着激光功率的增加,玄武岩纤维表面缺陷深度和缺陷面积增加。当激光功率由0 W提高至120 W时,表面缺陷最大深度由9 nm增加至180 nm,表面缺陷的分布范围由3.5~6.5 nm增加至90~120 nm,表面粗糙度由1.41 nm增加至24.70 nm。激光改性后,玄武岩纤维单丝拉伸性能降低,由于激光对纤维的辐射作用,玄武岩纤维的表面缺陷深度与拉伸强度的关系不符合经典理论。激光改性前后,玄武岩纤维XRD谱峰位基本一致,表面所含元素的种类没有发生变化。激光改性使玄武岩纤维/环氧树脂复合材料的力学性能有所改善,随着激光功率的增加,复合材料的拉伸强度和冲击强度呈先升高后降低的趋势。     

Continuous surface modification process with ultraviolet/ozone for improving interfacial adhesion of poly(ethylene terephthalate)/epoxy composites

This study proposed a continuous UV/ozone surface modification process for the production of polymeric fiber‐reinforced polymer composite. A gas phase photoreactor using the conventional low‐pressure mercury UV lamps and the economically made ozone generators were designed and constructed. Poly(ethylene terephthalate) (PET) fibers and epoxy resin were chosen as a reinforcement and a matrix, respectively. The synergistic effects of UV and various gas species (nitrogen, air, oxygen, air/ozone, and oxygen/ozone) exposure as well as the effects of exposure time, i.e., 2, 5, and 10 min, on the morphology and chemistry of PET‐fiber surfaces were investigated by using a scanning electron microscope coupled with energy dispersive x‐ray analysis (SEM/EDX). The tensile testing and analysis of fractography of the resulted composites were performed to evaluate the effectiveness of the process. The SEM/EDX results showed that the effects of the treatment were dependent on both the concentration of reactive species present in the gases and the exposure time. The PET fibers treated under UV/O₂ + O₃ exposure for 5 min yielded the resulting composite with the highest tensile strength value. Under this condition, the tensile strength of the composite can be increased up to 63% in comparison with that of the untreated PET fiber/epoxy composite. The results are of interest for application as an in‐line surface modification for composite productions. POLYM. COMPOS., 27:484–490, 2006. © 2006 Society of Plastics Engineers     

Mechanical properties of polyethylene mixtures crystallized under high pressure

The mechanical properties of a medium molecular weight polyethylene (MMW‐PE) and an ultrahigh molecular weight PE (UHMW‐PE) binary mixture with different weight fractions crystallized from the melt at 0.1 and 450 MPa were studied. The tensile modulus, yield stress, and strain were obtained as a function of the weight fractions in the PE mixtures at 25 and 85°C. The tensile modulus in the sample crystallized at 0.1 MPa decreased from 1.5 GPa of pure MMW‐PE to about 0.4 GPa of pure UHMW‐PE with the UHMW‐PE content but it did not decrease with the UHMW‐PE in the sample crystallized at 450 MPa in testing at 25°C. A decreasing rate of the storage modulus E′ of UHMW‐PE in a dynamic measurement for the sample crystallized at 0.1 MPa with the temperature is larger than that of the sample crystallized at 450 MPa. These experimental facts are interpreted in relation to the molecular motion and crystallinity of the sample. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 87: 1962–1968, 2003     

界面结合对GF/PDCPD复合材料性能的影响

界面结合性能对制备性能优异的复合材料具有重要意义。通过对双环戊二烯（DCPD）与玻璃纤维（GF）的浸润性进行研究，将其与等效环氧树脂比较，开发了一种与玻璃纤维具有较好结合性的DCPD树脂，用其制备出一种综合性能优异的玻璃纤维增强PDCPD基复合材料。通过动态接触角、90?拉伸强度和层间剪切强度实验，测定了不同树脂与玻璃纤维之间的粘附力，提供了玻璃纤维与不同树脂界面性能差异。结果表明，SCB-600 DCPD树脂与玻璃纤维的结合性较优，动态接触角为60.35??0.3?，90?拉伸强度为(42.3?1.6) MPa，层间剪切强度为(61.3?3.2) MPa，与1564环氧树脂相当。进一步优化了DCPD树脂质量分数，当树脂质量分数为30%?2%时，SCB-600 DCPD复合材料具有相对最优的力学性能，材料拉伸强度为(1180.1?4.1) MPa，弯曲强度为(1060.4?4.6) MPa，缺口冲击强度为(145.3?4.8) KJ/m2。其弯曲和拉伸强度与玻璃纤维增强环氧树脂基复合材料的性能基本相当，但缺口冲击强度优于1564环氧树脂。     

超倍热拉伸PE–UHMW干法纤维的结构与性能

以黏均分子量为600万的超高分子量聚乙烯(PE–UHMW)树脂为原料,通过干法路线纺丝制备出了具有较高拉伸性能的PE–UHMW纤维。测试研究了纤维在热拉伸过程中的力学性能变化,发现纤维在拉伸40倍时断裂强力出现最大值。利用动态扫描量热、X射线衍射、扫描电子显微镜表征了PE–UHMW纤维在拉伸过程中结构变化,分析了结构变化对力学性能的影响,发现过高的拉伸倍数反而会破坏纤维的结晶结构从而导致断裂强力的下降。最后对热拉伸中纤维微观结构变化机理进行了推导。