Properties of silica‐filled styrene‐butadiene rubber compounds containing acrylonitrile‐butadiene rubber: The influence of the acrylonitrile‐butadiene rubber type

Because silica has strong filler‐filler interactions and adsorbs polar materials, a silica‐filled rubber compound exhibits poor dispersion of the filler and poor cure characteristics in comparison with those of a carbon black‐filled rubber compound. Acrylonitrile‐butadiene rubber (NBR) improves filler dispersion in silica‐filled styrene‐butadiene rubber (SBR) compounds. The influence of the NBR type on the properties of silica‐filled SBR compounds containing NBR was studied with NBRs of various acrylonitrile contents. The composition of the bound rubber was different from that of the compounded rubber. The NBR content of the bound rubber was higher than that of the compounded rubber; this became clearer for NBR with a higher acrylonitrile content. The Mooney scorch time and cure rate became faster as the acrylonitrile content in NBR increased. The modulus increased with an increase in the acrylonitrile content of NBR because the crosslink density increased. The experimental results could be explained by interactions of the nitrile group of NBR with silica. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 385–393, 2002     

Mechanical properties and thermal aging behavior of styrene‐butadiene rubbers vulcanized using liquid diene polymers as the plasticizer

The mechanical properties of styrene‐butadiene rubber (SBR) vulcanizates prepared using various plasticizers including liquid polybutadiene and styrene‐butadiene copolymers were investigated. The effect of the liquid polymers as the plasticizers on the mechanical properties of the polymers, such as the hardness, tensile storage modulus, tanδ, and the modulus at 100% elongation values, were determined before and after the thermal aging. As a result, it was revealed that the use of these liquid polymers gave less amount of change in the measurement values for the mechanical properties during the aging. The crosslinking density and the amount of free polymers were also determined on the basis of the swelling and extraction data, respectively, using several organic solvents. These results support the fact that the added liquid polymers are fixed to the SBR networks. We revealed the superiority of the liquid styrene‐butadiene copolymers as the plasticizer, which provides sufficient mechanical properties after vulcanization and the excellent maintenance of the properties during the thermal aging process. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Morphology and mechanical properties of clay/styrene‐butadiene rubber nanocomposites

Based on the character of a clay that could be separated into many 1‐nm thickness monolayers, clay styrene‐butadiene rubber (SBR) nanocomposites were acquired by mixing the SBR latex with a clay/water dispersion and coagulating the mixture. The structure of the dispersion of clay in the SBR was studied through TEM. The mechanical properties of clay/SBR nanocomposites with different filling amounts of clay were studied. The results showed that the main structure of the dispersion of clay in the SBR was a layer bundle whose thickness was 4–10 nm and its aggregation formed by several or many layer bundles. Compared with the other filler, some mechanical properties of clay/SBR nanocomposites exceeded those of carbon black/SBR composites and they were higher than those of clay/SBR composites produced by directly mixing clay with SBR through regular rubber processing means. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 1873–1878, 2000     

Mechanical aging behavior of styrene‐butadiene rubbers evaluated by abrasion test

The ring‐shaped styrene‐butadiene rubbers (SBRs) test pieces ran on a rotating stainless‐steel ring using an abrasion tester to evaluate the changes in the mechanical properties, such as the tensile storage modulus and tan δ values, the modulus at 300% elongation, and the strength and extension ratio at the breaking point, after a mechanical aging process. The surface of the SBR test pieces and the formed rubber debris after the running experiment was investigated using scanning electron microscopy. A change in the crosslinking density of the SBRs and the analysis of the isolated free polymers showed the occurrence of bond scission of the copolymer chains. On the other hand, the mechanical properties of whole SBR samples showed only a small change during the mechanical aging test. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Rheological,mechanical and morphological properties of thermoplastic vulcanizates based on high impact polystyrene and styrene‐butadiene rubber

Thermoplastic vulcanizates (TPVs) based on high impact polystyrene (HIPS)/styrene‐butadiene rubber (SBR) blends were prepared by dynamic vulcanization technique. The rheological, mechanical and morphological properties of the dynamically vulcanized blends were investigated systematically. As determined by capillary rheometer, the apparent viscosity of the blends decreases as the shear rate increases, indicating obvious pseudoplastic behavior. At low shear rate, the apparent viscosity of these blends is considerably higher than that of neat HIPS and decreases with the increase of HIPS concentration. The increase of HIPS content in the dynamically vulcanized blends contributes to the increase of tensile strength and hardness properties, while elongation at break and tensile set at break reach a maximum at 30 and 50 wt % of the HIPS content, respectively. The etched surfaces of the HIPS/SBR TPVs were investigated using field‐emission scanning electron microscopy, the morphological study reveals continuous HIPS phase and finely dispersed SBR elastomeric phase in the TPVs. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Application of styrene‐acrylonitrile random copolymer–polyarylate block copolymer as reactive compatibilizer for polyamide and acrylonitrile‐butadiene‐styrene blends

Styrene‐acrylonitrile random copolymer (SAN) and polyarylate (PAr) block copolymer were applied as a reactive compatibilizer for polyamide‐6 (PA‐6)/acrylonitrile‐butadiene‐styrene (ABS) copolymer blends. The SAN–PAr block copolymer was found to be effective for compatibilization of PA‐6/ABS blends. With the addition of 3.0–5.0 wt % SAN–PAr block copolymer, the ABS‐rich phase could be reduced to a smaller size than 1.0 μm in the 70/30 and 50/50 PA‐6/ABS blends, although it was several microns in the uncompatibilized blends. As a result, for the blends compatibilized with 3–5 wt % block copolymer the impact energy absorption reached the super toughness region in the 70/30 and 50/50 PA‐6/ABS compositions. The compatibilization mechanism of PA‐6/ABS by the SAN–PAr block copolymer was investigated by tetrahydrofuran extraction of the SAN–PAr block copolymer/PA‐6 blends and the model reactions between the block copolymer and low molecular weight compounds. The results of these experiments indicated that the SAN–PAr block copolymer reacted with the PA‐6 during the melt mixing process via an in situ transreaction between the ester units in the PAr chain and the terminal amine in the PA‐6. As a result, SAN–PAr/PA‐6 block copolymers were generated during the melt mixing process. The SAN–PAr block copolymer was supposed to compatibilize the PA‐6 and ABS blend by anchoring the PAr/PA‐6 and SAN chains to the PA‐6 and ABS phases, respectively. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 2300–2313, 2002     

Diffusion of mineral oil in styrene‐butadiene polymer films

Mineral oil diffusion in styrene‐butadiene polymer films was investigated with a simple gravimetric sorption method. Over the selected range of temperatures and film thicknesses for which sorption tests were performed, the diffusion process is described in terms of Fick's third law. Polymer dissolution was found to compete with the diffusion process especially at high temperature. Possible interference due to dissolution on data generated using a gravimetric method, resulted in an estimation of apparent activation energy using diffusion coefficient set calculated with Crank's half‐time relationship. The mineral oil diffusion activation energy was found to be relatively high compared with those of hydrocarbons diffusing in natural and synthesized rubbers or crosslinked polybutadiene as reported in the literature. The influence of polymer T_g, crosslinking density, and polarity on mineral oil ability to penetrate polymer film was evaluated in terms of percent weight increase over time. Maximum absorption after 60‐min sorption time linearly correlates with mineral oil absorption rate for polymers prepared with different structures. This linear relationship suggests that diffusion of solvent in styrene‐butadiene polymers reveals the macroscopic composition and structural polymer modification rather than local changes. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Use of mid‐ and near‐infrared techniques as tools for characterizing blends of copolymers of styrene–butadiene and acrylonitrile–butadiene

There is increased technological interest in using blends of various dissimilar elastomers in applications for which service, material availability, or cost of a single elastomer do not provide the necessary processing, vulcanizate, or economic properties. The properties of these polyblends are sensitive to small variations in the amounts of the individual polymers used. Accurately estimating the elastomer composition of blends is of vital importance to the elastomer industry. This study illustrates the feasibility of using mid-infrared (MIR) and near-infrared (NIR) spectroscopy to estimate the amount of styrene–butadiene and acrylonitrile–butadiene copolymers in blends composed of varying ratios of the two elastomers. Sometimes it is difficult to obtain a film of an elastomer amenable to IR analysis; to address this problem, several techniques were developed in this study [MIR transmission of a film, attenuated total internal reflection (ATR)-FTIR of a chunk, and NIR using a fiber-optic probe]. A plot of the absorbance ratio (absorbance of the characteristic peak for styrene–butadiene rubber or acrylonitrile–butadiene rubber/absorbance of the CC stretching vibration of polybutadiene) versus the amount of each elastomer in the blend was used to predict the blend composition. In addition, the blends were also characterized by ATR-FTIR using a plot of the characteristic peak absorbance versus the polymeric content for a series of standards. A partial least-squares algorithm was used to develop a calibration curve for the NIR region. Finally, the accuracy of the test methods developed in this work is compared to results obtained by pyrolysis-GC/MS and thermogravimetric analysis. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88:1653–1658, 2003     

Rectorite powder modified by butadiene‐styrene‐vinyl pyridine rubber: Structure and its dispersion in styrene‐butadiene rubber

Rectorite (REC) powders modified by butadiene‐styrene‐vinyl pyridine rubber (VPR) were prepared by spray drying, designated as REC‐VPRs. X‐ray diffraction (XRD), Scanning electron microscope (SEM), and transmission electron microscopy (TEM) analyses showed that in the REC‐VPRs, VPR did not intercalate into the intergallery of layers. However, compared with REC, the layers of REC‐VPRs had more wrinkles and piled loosely. To strengthen the interfacial interaction between VPR and REC, a REC‐VPR was treated by volatilized hydrochloric acid, resulting in the formation of ion bonds between REC and VPR, according to Fourier transform infrared spectra measurements. XRD analyses revealed that the intercalated structure emerged in acid treated REC‐VPR filled styrene‐butadiene rubber (SBR). However, the better dispersion was observed for the SBR composite filled with REC‐VPR without acid treatment, indicating that a proper interfacial interaction between REC and VPR is the key to improve the dispersion of REC layers in SBR. Acid treatment did not improve the tensile and tear strengths of the SBR composite filled with REC‐VPR. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci., 2013     

Studies on preparation and properties of vinyltriethoxysilane‐grafted styrene‐butadiene rubber

Graft polymerization of vinyltriethoxysilane (VTES) onto styrene‐butadiene rubber (SBR) was carried out in latex using benzoic peroxide (BPO) as an initiator. The concentration of VTES effecting on vulcanization characteristics, mechanical properties and thermal properties of VTES‐grafted SBR (SBR‐g‐VTES) were investigated. The grafting of VTES onto SBR and its pre‐crosslinking were confirmed by attenuated total teflectance‐Fourier transform infrared reflectance and proton nuclear magnetic resonance. The mechanism of graft polymerization was studied. The results revealed that the minimum torque, optimum cure time, tensile strength, thermal decomposition temperature, and glass transition temperature (T_g) all increased with the increasing concentration of VTES. But the grafting efficiency of VTES, rate of vulcanization, and elongation at break of the SBR‐g‐VTES decreased. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Effects of 1,2‐butadiene on the anionic copolymerization of styrene and 1,3‐butadiene in the presence of polar additives

1,2‐Butadiene is shown to be a chain terminating/transferring agent in butyllithium‐initiated diene polymerization. The influence of 1,2‐butadiene on the anionic copolymerization of 1,3‐butadiene and styrene is investigated using n‐butyllithium as initiator and tetrahydrofuran or N,N,N′,N′‐tetramethylethylenediamine as polar additive. A decrease of copolymerization rate is observed on the addition of 1,2‐butadiene. On introducing 1,2‐butadiene, the number average molecular weight (M_n ) decreases and the molecular weight distribution broadens. The vinyl content of copolymer increases slightly with an increase of 1,2‐butadiene. During the copolymerization, 1,2‐butadiene in the presence of a high ratio of polar additives to n‐butyllithium greatly decreases the copolymerization rate, resulting in a lower value of M_n and a narrower molecular weight distribution than that found for a low ratio of polar additives to n‐butyllithium. This evolution can be explained by the base‐catalyzed isomerization of 1,2‐butadiene to form 1‐butylene in the presence of polar additives. With an increasing amount of 1,2‐butadiene, the vulcanized rubber exhibits an increased rolling resistance and a reduced wet skid resistance owing to the decrease of coupling efficiency. These results further indicate the activity of alkynyllithium derivatives produced by the reaction of alkyllithium and 1‐butyne is less than that of the alkyllithium. Copyright © 2007 Society of Chemical Industry     

Grafting of N‐carbamyl maleamic acid onto a styrene–butadiene–styrene copolymer

A styrene–butadiene–styrene block copolymer (SBS) was functionalized with N‐carbamyl maleamic acid (NCMA) using two peroxide initiators with the aim of grafting polar groups onto the molecular chains of the polymer. The influence of the concentration of benzoyl peroxide (BPO) and 2,5‐dimethyl, 2,5‐diterbuthylperoxihexane (DBPH) was studied. The concentration of peroxy groups ranged between 0.75 and 6 × 10^?4 mol % while the concentration of NCMA was constant at 1 wt %. The reaction temperature was chosen according to the type of peroxide employed, being 140°C for BPO and 190°C for DBPH. FTIR spectra confirmed that NCMA was grafted onto the SBS macromolecules. It was found that the highest grafting level was achieved at a concentration of peroxy groups of about 3 × 10^?4 mol %. Contact angle measurements were used to characterize the surface of the SBS and modified polymers. The contact angle of water drops decreased with the amount of NCMA grafted from 95°, the one corresponding to the SBS, to about 73°. T‐peel strength of polymer/polyurethane adhesive/polymer joints made with the modified polymers was larger than those prepared with the original SBS. The peel strength of SBS modified with 1.5 and 3 × 10^?4 mol % of peroxy groups from BPO were five times larger than that of the original SBS. The materials modified using BPO showed peel strengths higher than the ones obtained with DBPH. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 4468–4477, 2006     

Study on nanometer‐size styrene‐butadiene multiblock copolymer synthesized by reactive extrusion

In this study, a novel styrene‐b‐butadiene block copolymer was synthesized by bulk anionic polymerization in a corotating closely intermeshing twin‐screw extruder. The structure of the S/B copolymer was determined by characterization methods including FTIR, NMR, dynamic mechanical analysis (DMA), and TEM. It is shown that the polymerized materials exhibit nanometer‐size styrene and butadiene (S/B) multiblock structure and ultrahigh elongation at break, which differs considerably from that of traditional solution polymerizing methods. In terms of the structure of the polymerized products, the mechanism of living anionic polymerization of S/B in a corotating intermeshing twin‐screw extruder is discussed. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 2265–2270, 2004     

Overall properties of fibrillar silicate/styrene–butadiene rubber nanocomposites

The mechanical properties, heat aging resistance, dynamic properties, and abrasion resistance of fibrillar silicate (FS)/styrene butadiene rubber (SBR) nanocomposites are discussed in detail. Compared with white carbon black (WCB)/SBR composites, FS/SBR composites exhibit higher tensile stress at definite strain, higher tear strength, and lower elongation at break but poor abrasion resistance and tensile strength. Surprisingly, FS/SBR compounds have better flow properties. This is because by rubber melt blending modified FS can be separated into numerous nanosized fibrils under mechanical shear. Moreover, the composites show visible anisotropy due to the orientation of nanofibrils. There is potential for FS to be used to some extent as a reinforcing agent for rubber instead of short microfibers or white carbon black. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 2725–2731, 2006     

丁二烯-苯乙烯共聚物改性沥青的研究进展

介绍了丁二烯-苯乙烯共聚物改性沥青的发展状况,分析了聚合物改性剂苯乙烯-丁二烯-苯乙烯嵌段共聚物(SBS)、丁苯橡胶(SBR)与基质沥青的分散性、溶胀性和相容性问题,着重论述了丁二烯-苯乙烯共聚物化学改性沥青的可能性。指出SBS、SBR与沥青适当相容并达到均匀分散,是充分发挥改性效果的前提;化学改性以及复合改性技术是提高沥青性能的重要手段。     

Blends of bisphenol A polycarbonate and rubber‐toughened styrene–maleic anhydride copolymers

The morphology and mechanical properties of polycarbonate (PC) blends with rubber‐toughened styrene–maleic anhydride copolymer materials (TSMA) were investigated and compared with the properties of blends of PC with acrylonitrile–butadiene–styrene (ABS) materials. The PC/TSMA blends showed similar composition dependence of properties as the comparable PC/ABS blends. Polycarbonate blends with TSMA exhibited higher notched Izod impact toughness than pure PC under sharp‐notched conditions but the improvements are somewhat less than observed for similar blends with ABS. Since PC is known for its impact toughness except under sharp‐notched conditions, this represents a significant advantage of the rubber‐modified blends. PC blends with styrene–maleic anhydride copolymer (SMA) were compared to those with a styrene–acrylonitrile copolymer (SAN). The trends in blend morphology and mechanical properties were found to be qualitatively similar for the two types of copolymers. PC/SMA blends are nearly transparent or slightly pearlescent. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 1508–1515, 1999     

Poly(styrene‐co‐N‐butylmaleimide) macroinitiators by controlled autopolymerization and related block copolymers

Autopolymerization of styrene‐N‐butylmaleimide mixtures at 125 or 140°C in the presence of a stable nitroxyl radical [2,2,6,6‐tetramethylpiperidin‐1‐yloxyl (TEMPO)] was found to proceed in a pseudoliving manner. Unimolecular initiators, which were originated by trapping self‐generated radical species with TEMPO, took part in the process. Under the studied experimental conditions, the TEMPO‐controlled autopolymerization with a varying comonomer ratio provided virtually alternating copolymers of narrow molecular weight distributions. The molecular weights of the copolymers increased with conversions. The obtained styrene‐N‐butylmaleimide copolymers containing TEMPO end groups were used to initiate the polymerization of styrene. The polymerization yielded poly(styrene‐co‐N‐butylmaleimide)‐polystyrene block copolymers with various polystyrene chain lengths and narrow molecular weight distributions. The compositions, molecular weights, and molecular weight distributions of the synthesized block copolymers and the initial poly(styrene‐co‐N‐butylmaleimide) precursors were evaluated using nitrogen analysis, gel permeation chromatography, and ¹H‐ and ¹³C‐NMR spectroscopy. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 2378–2385, 1999     

Apparent low‐field microwave absorption properties of styrene‐based copolymers containing acid groups

The microwave absorption properties of polystyrene (PS) copolymers containing sulfonic and methacrylic acid groups were investigated using an electron magnetic resonance spectroscopy method. It was found that, unlike PS and poly(methyl methacrylate) homopolymers, the acid groups containing PS copolymers showed three electromagnetic resonance signals at 3250, 3035, and 520 G; the first and last two signals were thought to be due to the presence of anion radicals and acid groups in PS, respectively. This result indicated that the PS copolymers exhibited magnetic field dependent low‐field microwave absorption behavior. This also suggested that the low‐field microwave absorption required the presence of both the aromatic and acidic groups in the materials. To explain both the low‐field absorption and magnetic field dependence, we proposed a coupled mechanism including both the magnetoplasticity associated with a plastic deformation and the rotational degree of freedom of aromatic groups containing electric dipoles with natural spin defects. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Preparation and characterization of poly(styrene‐co‐butadiene) and polybutadiene rubber/clay nanocomposites

Poly(styrene‐co‐butadiene) rubber (SBR) and polybutadiene rubber (BR)/clay nanocomposites have been prepared. The effects of the incorporation of inorganically and organically modified clays on the vulcanization reactions of SBR and BR were analysed by rheometry and differential scanning calorimetry. A reduction in scorch time (t_s1) and optimum time (t₉₅) was observed for both the rubbers when organoclay was added and this was attributed to the amine groups of the organic modifier. However, t_s1 and t₉₅ were further increased as the clay content was increased. A reduction in torque value was obtained for the organoclay nanocomposites, indicating a lower number of crosslinks formed. The organoclays favoured the vulcanization process although the vulcanizing effect was reduced with increasing clay content. The tensile strength and elongation of SBR were improved significantly with organoclay. The improvement of the tensile properties of BR with organoclay was less noticeable than inorganic‐modified clay. Nevertheless, these mechanical properties were enhanced with addition of clay. The mechanical properties of the nanocomposites were dependent on filler size and dispersion, and also compatibility between fillers and the rubber matrix. Copyright © 2004 Society of Chemical Industry     

Surface oxidation of styrene butadiene copolymers: Study by laser ablation and secondary ion mass spectrometry

The capabilities of ion bombardment and laser ablation coupled to mass spectrometry as independent techniques to investigate the surface thermooxidative stability of polystyrene, polybutadiene polymers, and styrene butadiene rubber (SBR) copolymers were investigated. Surface chemical modifications were detected according to the polymeric structure. The degradation products detected by static secondary ion mass spectrometry appeared at m/z 29, 43, and 55. Their compositions were related to the general formulae C_nH_mO⁺ with n = 1–3 and m = 1–3 for polybutadiene and styrene butadiene copolymers, whereas polystyrene was not affected by the aging treatment. The C_nH_mO⁺ ions result from butadiene unit degradation. The laser ablation ionization Fourier transform ion cyclotron resonance mass‐spectrometry results confirmed the detection of C_nH_mO⁺ ions. Finally, it may be considered that the surface thermooxidative process of SBR copolymers begins with butadiene unit degradation. The development of butadiene unit oxidation showed a dynamic oxidation phase, which coincided with a loss of unsaturation. The influence of the polymer conformation (blocked, branched, and random) on the surface oxidation for 30% styrene SBR compounds was also studied. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 87: 1910–1917, 2003