A method for testing lubricants under conditions of scuffing. Part I. Presentation of the method

A method for the tribological assessment of lubricants under conditions of scuffing is presented. The method uses a four‐ball tester, and allows one to assess the effect of lubricant on scuffing intensity through an analysis of changes in the friction torque and wear of the stationary balls, at continuously increasing load. The behaviour of a lubricant under scuffing conditions can be characterised using the so‐called limiting pressure of seizure p_oz, which depends on the load at which the balls seize and the average value of the wear area calculated from the wear‐scar diameters measured on the stationary balls. A comparison is made ‐ from the point of view of the resolution, time consumption, and cost ‐ of the new method with the existing, standard tests, using a four‐ball tester and a gear test rig (FZG). It is concluded that the proposed method, unlike standard FZG and certain four‐ball tests, enables one to differentiate between gear oils, in agreement with their API GL performance level. The very short run‐time of the new method enables one to perform more tests and obtain a low standard deviation. The new method is much cheaper than the standard four‐ball and FZG methods.     

Method for scuffing propagation assessment

This paper describes a method for the determination of scuffing propagation using a four‐ball extreme‐pressure tester. The method has been developed at the authors' laboratory and is a completely new approach to the investigation of scuffing phenomena. A series of lubricants was prepared by blending antiwear (AW) and extreme‐pressure (EP) additives with a mineral base oil. Tribological experiments were then performed using the new method. The aim was to investigate the influence of such additives on scuffing propagation. It is shown that there is a significant influence of AW and EP additives on scuffing. Surface analyses (SEM, EDS) show the decisive role of the chemical reactions of AW and EP additives with the steel surface and their creation of a surface layer whose good antiseizure properties mitigate scuffing propagation and reduce wear intensity. It must be emphasised that the authors consider scuffing to be a process leading to the cessation of the relative movement of a tribosystem, known as seizure.     

Development of an improved method for investigating the frictional properties of lubricants under transient EHD conditions

In the design and evaluation of mechanical system performance it is important to know the frictional qualities of the lubricant. Without correct numerical treatment of the lubricant during simulations of large systems, e.g., drive trains in trucks and buses, the results will, to a large extent, be inaccurate. However, obtaining detailed information places demands on the test equipment as the events are both transient and highly loaded. Under quasi‐static conditions, forces are measured with force transducers, but in elasto‐hydrodynamically lubricated conjunctions, where pressures are so high that the surrounding surfaces deform elastically, this cannot be done without permanently damaging the equipment. The conceptual design of the test equipment must therefore incorporate the measuring process in transient conditions (loading‐unloading times of 200–500 μs) being performed in real time, and allow extreme pressures of up to 3 GPa without component destruction. One way to obtain accurate friction data successfully is to apply a concentrated force pulse to a non‐instrumented surface and to measure the response from that pulse elsewhere. The development of a measurement technique, the Lulea ball and bar apparatus, which utilises wave propagation theory, is presented in this paper. An oblique impact on a robust end plate on a rod was used to generate both non‐dispersive compression waves and dispersive flexural waves. The normal force created by the axial wave was measured using strain gauges, while the transverse force was derived from the fast Fourier transforms of two lateral acceleration histories, using dynamic beam theory. The relation between the normal and tangential force histories showed the frictional properties at the impact as a function of time. A variety of lubricants was also studied at Hertzian pressures of up to 2.5 GPa, and the development of the method and results are presented. Experiments indicate that different lubricants exhibit different frictional properties and that the resolution in the test equipment is sufficient to indicate this.     

The cooling effects of supply oil on journal bearings for varying inlet conditions

The cooling effects of the lubricating oil supplied to a full journal bearing through two axial feed grooves each at right angles to the load line are studied. The thermohydrodynamic analysis assumes no heat is removed through either the journal or bush. The results show that the oil temperature distribution along the axial direction of the bearing is usually not uniform. Only if the axial length of the feed grooves approaches the bearing length will the temperature in the high pressure zone be uniformly distributed over its axial length. Both the oil supply pressure and the geometry of the feed grooves control the oil supply rate, which determines the cooling effect of the supply oil. Finally, a formula is suggested for the rate of supply flow     

A method for the tribological testing of thin,hard coatings

A new method has been developed for tribological testing of thin, hard antiwear coatings, using a ball‐on‐disc tribosystem, under conditions of dry sliding. In this, an Al₂O₃ ball is pressed against a coated steel disc. Wear debris is removed from the contact zone by a stream of dry argon in this novel method. This improves the stability of the tribological properties and the repeatability of the test results. All test conditions are precisely defined, in particular: the type of motion, air relative humidity, ambient temperature, sliding speed, load, tribosystem spatial configuration, substrate material, substrate hardness and roughness, and coating thickness. The method developed has been used to test various physical vapour deposition coatings (deposited by the vacuum arc method), i. e., single‐layer TiN, Ti(C,N), CrN, and Cr(C,N), and multilayer Cr(C,N)/CrN/Cr and Cr(C,N)/(CrN+Cr₂N)/CrN/Cr. It is shown that CrN coatings exhibit the best antiwear properties, and Ti(C,N) the worst. Friction coefficients for CrN and Cr(C,N) coatings are much lower than for the more commonly used TiN. Multilayer coatings have better antiwear properties than single‐layer ones.     

A comparison of fire-resistant hydraulic fluids for hazardous industrial environments. Part II. Stability,fluid life,and environment

Fire-resistant hydraulic fluids have been developed since the Second World War. In addition to phosphate esters, there are various other fluids (e.g. oil-in-water emulsions, water glycols) available. This paper provides a technical comparison of the different fluid types, in terms of fire resistance, lubricating properties, and viscosity. The second part of the study examines the corrosion properties, thermal and oxidative stability, shear stability, materials compatibility, and other physical properties.