Development of novel elastomeric blends containing natural rubber and ultra-low-density polyethylene

This study sought to develop novel elastomeric compounds using natural rubber (NR) and ultra-low-density polyethylene (ULDPE). Blends were prepared by means of a two-roll mill for three ratios (70/30, 60/40, and 50/50 NR/ULDPE). Conventional vulcanization was performed in a compression mold. The physical and mechanical properties of the blend were determined according to ASTM standards. The results were compared with those obtained from NR blended with styrene-butadiene rubber (SBR). The morphological examinations with scanning electron microscopy indicated that ULDPE was compatible with NR; thus, the addition of a compatibilizer was not necessary. The cocontinuous phase was dominant in the NR/ULDPE blend containing 50 and 60 wt % NR. The tensile properties, tear resistance, and aging resistance of the NR/ULDPE blends were found to be superior to those of NR/SBR blends. On the other hand, the abrasion and flex cracking resistances of the NR/ULDPE blend were inferior to those exhibited by SBR blends but the Mooney viscosity and resilience of both blends fell in the same range. However, the addition of dicumyl peroxide appeared to have caused crosslinking of the ULDPE phase in the blend, which in turn increased the tensile properties and abrasion and aging resistance. The properties of the tertiary NR/SBR/ULDPE blend were investigated as well. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 650–660, 2001     

环氧化天然橡胶的研究与应用

环氧化天然橡胶（ENR）是由NR化学改性而成,笔者阐述了环氧化天然橡胶制备原理和方法、环氧化天然橡胶性能及应用研究、环氧化天然橡胶共混改性研究,其中包括ENR与PVC共混体系的研究、ENR其它共混体系的研究和ENR改性的研究.     

白炭黑用量对氯丁橡胶/天然橡胶共混物性能的影响

研究了不同用量的沉淀法白炭黑填充质量比75/25的氯丁橡胶/天然橡胶共混物的物理机械性能、耐热老化性能和耐油性能,并用扫描电镜研究了共混物的结构。结果显示,白炭黑的加入改善了共混硫化物的拉伸强度、100%定伸应力和邵尔A硬度。压缩永久变形减小,黏度增大,从而导致在形变的过程中天然橡胶分散相占有率相对减少。相关性能也证明随着白炭黑用量的增加,硫化胶的耐热和耐油性能显著提高。     

液体异戊橡胶对顺丁橡胶/天然橡胶共混胶性能的影响

考察了分别用自制的液体异戊橡胶和液体异戊橡胶LIR-50等量取代顺丁橡胶/天然橡胶共混胶中的天然橡胶部分时对共混胶性能的影响。结果表明,液体异戊橡胶的加入对于共混胶料的抗湿滑性能有所改善,但同时也增大滚动阻力。随着液体异戊橡胶用量(5~15份)的增加,共混硫化胶的拉伸强度、撕裂强度和扯断伸长率稍有下降,磨耗量和生热有所增大。2种液体异戊橡胶的使用效果相当。     

环氧化天然橡胶共交联改性EPDM/NR共混物的性能

将三元乙丙橡胶(EPDM)与环氧化天然橡胶(ENR)共交联改性后,再与天然橡胶(NR)共混,考察了ENR共交联改性EPDM/NR共混胶的硫化特性、硫化胶的物理机械性能、溶胀指数和耐热空气老化性能,并对该硫化胶进行了差示扫描量热分析。结果表明,EPDM经过ENR共交联改性后与NR共混,ENR共交联改性EPDM/NR共混胶的交联程度明显提高,各相达到了同步交联,硫化胶的综合性能得到了显著改善。     

Grafting of natural rubber for preparation of natural rubber/unsaturated polyester resin miscible blends

Graft copolymers of natural rubber and polystyrene were synthesized by free‐radical grafting of styrene monomer onto natural rubber in latex form. The obtained graft copolymers and unsaturated polyester (UPE) resin were mixed and cast at room temperature using methyl ethyl ketone peroxide as an initiator and Co‐octoate as an accelerator. The samples prepared from ungrafted natural rubbers exhibited the aggregation of the rubber component, whereas the samples prepared from grafted natural rubbers showed good dispersion of the rubber component in a glassy matrix of UPE resin. It was found that the amount of polystyrene grafted onto natural rubber and the graft copolymer content in polymer blend significantly affect the mechanical properties of the blend samples. An increase in the amount of hard and brittle polystyrene in glassy matrix of UPE resin overshadowed the impact‐absorbing ability of the rubber component, causing the impact strength of the blend samples to be lower than that of pure UPE resin. On the other hand, an increase in easily elongated uncrosslinked rubber molecules, as the graft copolymer content in blend samples increased, resulted in a decrease in their flexural strength. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 1496–1503, 2004     

液体聚丁二烯橡胶对顺丁橡胶/天然橡胶共混胶加工性能及抗疲劳性能的影响

考察了液体聚丁二烯橡胶Activ-50对顺丁橡胶(BR)/天然橡胶(NR)共混胶加工性能及抗疲劳性能的影响,并采用裂纹增长测试平台结合有限元ABAQUS/CAE,从疲劳裂纹扩展角度对硫化胶的抗疲劳性能进行了考察.结果表明,Activ-50能够降低混炼胶的储能模量和黏度,橡胶共混过程中加入Activ-50能改善体系的加工...     

Cure characteristics and mechanical properties of hydrogenated natural rubber/natural rubber blends

The cure characteristics and mechanical properties of blends consisting of hydrogenated natural rubber (HNR) and natural rubber (NR) blends were investigated. The HNR/NR blends at 50/50 wt ratio were vulcanized using various cure systems: peroxide vulcanization, conventional vulcanization with peroxide, and efficient vulcanization with peroxide. The HNR/NR vulcanizates cured by the combination of peroxide and sulfur donor (tetramethylthiuram disulfide, TMTD) in the efficient vulcanization with peroxide exhibited the best mechanical properties. It was also found that the hydrogenation level of HNR did not affect the tensile strength of the vulcanizates. The tensile strength of the blends decreased with increasing HNR content because of the higher incompatibility to cause the noncoherency behavior between NR and HNR. However, the HNR/NR vulcanizate at 50/50 wt ratio showed the maximum ultimate elongation corresponding to a co‐continuous morphology as attested to by scanning electron micrographs. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

环氧树脂增强天然橡胶/顺丁橡胶并用胶的性能

采用低相对分子质量的液体环氧树脂(EP)与固化剂混合作为增强体的前驱体,比较了其填充天然橡胶(NR)、顺丁橡胶(BR)及两者并用胶的物理机械性能,考察了EP用量对并用胶及炭黑增强并用胶物理机械性能的影响,并通过扫描电子显微镜表征了填充后的NR、BR及并用胶的微观相态结构。结果表明,EP的加入均可提高NR、BR、NR/BR并用胶的物理机械性能,其中并用胶的拉伸强度提高幅度最大;当EP用量约为24份时,NR/BR并用胶的综合性能最佳;EP可以提高炭黑增强NR/BR并用胶的物理机械性能,但提高幅度不大;EP在NR/BR并用胶中呈现规整的圆球形状,直径为1.0～2.5μm。     

Effect of glycidyl methacrylate-grafted natural rubber on physical properties of polylactic acid and natural rubber blends

Natural rubber (NR) was melt blended with polylactic acid (PLA) at various ratios using an internal mixer. The impact strength and elongation at break of PLA/NR blend dramatically increased with increasing NR content up to 10% (w/w). Glycidyl methacrylate-grafted natural rubber (NR-g-GMA) was used as a compatibilizer for PLA/NR blend. The effects of content and %grafting of NR-g-GMA on mechanical properties of PLA/NR blend were studied. The experimental result showed that the addition of NR-g-GMA in PLA/NR blend significantly improved impact strength and elongation at break of PLA/NR blend when compared with that of neat PLA and PLA/NR blend without NR-g-GMA. The impact strength and elongation at break of PLA/NR blend increased with increasing NR-g-GMA content up to 1% (w/w). Moreover, with increasing % grafting of NR-g-GMA in PLA/NR blend up to 4.35, the impact strength and elongation at break of the blend increased. Morphological and thermal property of PLA, PLA/NR, and PLA/NR/NR-g-GMA were elucidated as well. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Thermal behavior of natural rubber and chlorinated rubber blends

A solid-state chemical reaction occurs when a solvent cast film of a blend of masticated natural rubber and chlorinated natural rubber is heated in the presence of air at 150°C. The thermal behavior of solvent cast films of chlorinated natural rubber, masticated natural rubber, and a 1 : 1 w/w blend (2% w/v in xylene) of these two polymers has been studied using differential scanning calorimetry, infrared spectroscopy, scanning electron microscopy, and nuclear magnetic spectroscopy. The results suggest that carbonyl groups are incorporated into the blend on heating and that the vinyl functionality of the isoprene units is modified during this apparent oxidation. Heating for 2 h at 150°C results in a material that no longer contains the rubber-like cis-1,4-polyisoprene units. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 65: 1379–1384, 1997     

共混比对预硫化多官能化丁基橡胶/天然橡胶共混胶性能的影响

研究了预硫化工艺下不同共混比对多官能化丁基橡胶/天然橡胶(MFIIR/NR)共混胶硫化特性、力学性能、耐老化性能以及微观形貌的影响,同时与传统工艺制备的共混胶的性能进行了对比。结果表明,当MFIIR作为主要组分时,预硫化法混炼胶的正硫化时间随MFIIR/NR共混比(质量比)的增大而缩短,最高转矩、最高转矩与最低转矩之差都随共混比的增大而呈现变小的趋势;随着预硫化法共混胶共混比的增大,共混胶的力学性能降低,耐老化性能提高,但都明显高于传统法共混胶的力学性能;预硫化共混胶拉伸断面的致密程度较传统法共混胶高,且随共混比的增大,拉伸断面的形貌趋于平坦。     

环氧化天然橡胶共混物与复合材料

综述了国内外环氧化天然橡胶(ENR)共混物与复合材料的研究现状和应用发展趋势。介绍了几种环氧化天然橡胶共混物与复合材料的优点及影响其性能的因素。     

用于全钢子午线轮胎胎侧胶的反式-1,4-聚异戊二烯/天然橡胶/顺丁橡胶并用胶的性能

研究了不同反式-1,4-聚异戊二烯(TPI)用量对用于全钢子午线轮胎胎侧胶的TPI/天然橡胶(NR)/顺丁橡胶(BR)并用胶力学性能、动态力学性能和热老化性能的影响,并对并用胶进行了配方优化。结果表明,当TPI/NR/BR的并用比(质量比)为15.0/42.5/42.5时,混炼胶外表光滑,硬度适中;TPI/NR/BR并用胶的硫化特性与NR/BR并用胶相比变化不大,且在保持后者力学性能的基础上,动态力学性能明显提高;经配方优化后,并用胶耐屈挠性优异,滚动阻力、压缩生热降低,是一种较为理想的全钢子午线轮胎胎侧胶材料。     

Preparation and characterization of polyamide 6/liquid natural rubber blends

This study presents a new approach to toughen Polyamide 6 (PA6) by using a low‐molecular weight liquid natural rubber (LNR). The LNR is prepared by mastication of pale latex crepe in the presence of 0.5 phr Peptizol 7. The PA6/LNR blend samples are characterized in terms melt flow index, hardness, abrasion resistance, impact strength, flexural strength, tensile strength, and thermal properties. The impact strength of PA6 increases by about 67% upon addition of 10% LNR. The percolation model is applied to study of brittle to ductile transition. The percolation threshold for the brittle to ductile transition of the blend was found to be 14.5 wt % LNR, corresponding to the critical volume fraction of the stress volume, V_sc = 0.58, which is consistent with the calculated value of ≈ π/6. The PA6/LNR blends exhibit cavitation and matrix shear yielding, which would be the main contribution to the increases impact strength. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39750.     

Epoxidized natural rubber/dicarboxylic acid self-vulcanized blends

Curing behaviour as well as mechanical properties of binary blends of epoxidized natural rubber (ENR) and dodecanedioic acid (DA) were investigated for development of self-vulcanizable elastomer blends. Cross-linking reaction at 180 °C of reactive functional rubber containing 25 and 10 mol% epoxide groups was followed by rheology. The properties of the cured materials were studied by dynamic mechanical analysis, stress-strain experiments, and DSC measurements. It was shown that a specific ratio ENR/DA gave rise to optimum mechanical properties. This ratio decreases together with the epoxidation level of the rubber. DSC measurements revealed that the glass transition temperature of the cured material increases nonlinearly at high concentrations of cross-linking agent. By comparing cross-linking with DA and reaction with monofunctional lauric acid, this behaviour was attributed to polar interactions due to free carboxylic groups of pending diacid grafts.     

铁系乙烯基丁二烯橡胶/天然橡胶共混物的性能

研究了铁系乙烯基丁二烯橡胶(FVBR)与天然橡胶(NR)以50/50(质量比)共混硫化胶的物理机械性能和黏弹特性,并与溶聚丁苯橡胶(SSBR)与NR共混胶进行了对比。结果表明,FVBR与NR有良好的相容性,共混胶只存在1个玻璃化转变温度。FVBR/NR的混炼行为良好,但必需添加操作油,否则难以获得理想的硫化胶性能。FVBR/NR与SSBR/NR相似,不仅具有良好的拉伸和撕裂性能,而且具有高抗湿滑性;其生热和滚动阻力以及热老化性能优于后者,但耐磨性略逊于SSBR/NR。     

Mechanical properties of thermoplastic elastomeric blends of chitosan and natural rubber latex

Thermoplastic chitosan/natural rubber blends (Cs/NR) were prepared from natural rubber latex and chitosan by solution casting technique. The blends were characterized by mechanical analysis (stress–strain) and the mechanical properties were found to vary with chitosan/natural rubber ratios. Experimental values were compared with different theoretical models. Effect of thermal aging on mechanical properties was also investigated. Dicumyl peroxide was used as the crosslinking agent. The effect of crosslinking on mechanical properties of Cs/NR has also been studied. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Ultrasonic investigation on compatibility of PVC-modified liquid natural rubber blends

The extent of compatibility of the blend solutions poly(vinyl chloride)–liquid natural blends (PVC–LNR), PVC–expodized LNR-20 (PVC–ELNR-20), and PVC–ELNR-50 has been studied using an ultrasonic technique. The variation of ultrasonic velocity with composition is nonlinear in the case of blends of PVC–LNR and PVC–ELNR-20, showing incompatibility. The ultrasonic velocity versus composition plot for PVC–ELNR-50 showed linear behavior showing compatibility. The above behavior was confirmed by heat of mixing calculations as well as ultrasonic attenuation measurements. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 69: 785–790, 1998     

活性预处理三元乙丙橡胶/天然橡胶并用胶的性能

采用硫载体硫化剂4,4′-二硫化二吗啉(DTDM)对三元乙丙橡胶(EPDM)进行活性预处理,研究了活性预处理EPDM/天然橡胶(NR)并用胶的性能,并探讨了活性预处理EPDM对并用胶力学性能影响的机理。结果表明,预处理EPDM/NR并用胶的共硫化程度得到改善,并用硫化胶的力学性能提高;并用硫化胶的耐老化性能优于NR硫化胶,但比未处理EPDM/NR并用硫化胶差;并用胶只存在1个玻璃化温度的转变区,两相的相容性得到改善;在高温动态条件下,EPDM与DTDM发生活性反应,但未生成大量凝胶。