Multilayer Ti3C2Tx: From microwave absorption to electromagnetic interference shielding

Ti₃C₂T_x MXene has attracted extensive attention in the field of electromagnetic (EM) protection over recent years. Multilayer Ti₃C₂T_x (M-Ti₃C₂T_x), as an intermediate product of MXene ultra-thin structure, has potential advantages in the field of EM protection. Herein, the M-Ti₃C₂T_x was obtained by HCl/LiF etching Ti₃AlC₂. The microwave absorption (MA) and electromagnetic interference (EMI) shielding performance of Ti₃AlC₂ and M-Ti₃C₂T_x were compared. The mechanism research of MA and EMI shielding indicates that the construction of local conductive network plays a leading role in the EM wave attenuation. The sample with 30% M-Ti₃C₂T_x display RL_min of ?50.26 dB, and corresponding bandwidth of 4.64 GHz at the thickness of 1.7 mm. Especially, the metastructure based on the EM parameters of M-Ti₃C₂T_x/wax exhibits ultra-wide bandwidth (15.54 GHz). Our research will provide a basis for the design of MXene-based EM protection performance.     

Synthesis and tunable electromagnetic shielding and absorption performance of the three-dimensional SiC nanowires/carbon fiber composites

Silicon-carbide nanowires (SiCnws) have been considered as dielectric loss materials for application in the field of electromagnetic wave (EMW) attenuation. In this study, SiCnws/carbon fiber (CF) composites were fabricated using precursor infiltration and pyrolysis process for the in-situ growth of SiCnws. The SiCnw fraction of the SiCnws/CF composites could be adjusted using various catalysts. At a small SiCnw fraction (38 wt%), the composites exhibited excellent EMW absorption performance with the minimum reflection loss of ? 18.3 dB when their thickness was only 1.2 mm and can cover the entire X and Ku bands by adjusting the material thickness. They transformed from EMW absorption performance to electromagnetic interference (EMI) shielding property with the increase in SiCnw fraction from 38 wt% to 73 wt%, reaching an EMI shielding effectiveness of 31.25 dB. In addition, the density of the SiCnws/CF composites was only 0.31–0.41 g/cm³, and their compressive strength can reach 0.61–0.99 MPa with excellent high-temperature stability. Therefore, the SiCnws/CF composite presents a promising EMW absorption and EMI shielding material that can be applied in harsh environments.     

Tunable microwave absorption performance of carbon fiber-reinforced reaction bonded silicon nitride composites

The hybrid network of Si₃N₄ whiskers and conducting carbon fiber has great potential for microwave absoprtion applications. The high electrical conductivity of the carbon fiber helps to transform the microwave transparent Si₃N₄ into microwave absorbing materials. Herein, the microwave absorption performance of 5–20 vol % of carbon fiber reinforced reaction bonded Si₃N₄ (C_f-RBSN) composites have been discussed in detail. The C_f reinforcement tuned the X-band dielectric properties of the RBSN composites. The 5 vol % C_f-RBSN composite exhibit a minimum reflection loss (RL_min) of ?36.16 dB (99.998% microwave absorption) at 11.89 GHz and a high specific reflection loss of 920 dB. g^?1 for 5.9 mm thickness, while 20 vol % C_f-RBSN composites resulted in RL_min of ?22.86 dB at 11.56 GHz with a low thickness of 1.5 mm. Thus, the superior microwave absorption performance of the prepared lightweight composites results from the multiple interfacial polarization, dipole polarization, and conduction loss due to the 3D network of interconnected Si₃N₄ whiskers and C_f.     

Ecofriendly and cost-effective composites of titanium slag and carbonyl iron for lightweight and tunable microwave absorption

For obtaining the ecofriendly microwave absorbing composites, flake carbonyl iron was mixed to the flotation carbon waste of titanium slag by ball-milling processes. The composites of 4 h ball-milling present excellent microwave absorbing performance of minimum reflected loss (RL) of ?54.9 dB at 7.8 GHz with thickness of 2.6 mm. The same composites provide the performance of RL < ?10 dB with the thickness from 1.2 mm to 5 mm at corresponding matching frequency from 3.3 GHz to 18 GHz. It means that the absorbing peak can be tunable at the wide frequency range with only adjusting the thickness. The strong absorbing intensity and wide tunable frequency range are attributed to the proper impedance matching of dielectric property from flotation carbon waste of titanium slag and magnetic property from carbonyl iron. Also, this work provides a research approach for handling industrial waste which contains carbon.     

Significantly enhanced electromagnetic interference shielding in Al2O3 ceramic composites incorporated with highly aligned non-woven carbon fibers

Macroscopic parallel aligned non-woven carbon fibers were incorporated into Al₂O₃ composites in this study to evaluate the contribution of multiple reflections to the total electric magnetic interference (EMI) shielding. Results indicate that parallel aligned non-woven carbon fiber layers contribute significantly to the total EMI shielding effectiveness (SE_T) of Al₂O₃ composites by largely enhancing the EMI absorption, and seven parallel aligned thin non-woven carbon fiber layers finally make the almost microwave-transparent Al₂O₃ an excellent EMI shielding material with an EMI SE_T as high as 29–32 dB in the X-band frequency range. The volume fraction of carbon fibers in Al₂O₃ composites with seven carbon fiber layers is calculated to be only 0.5%, and therefore the EMI SE enhancement efficiency by parallel aligned large non-woven carbon fiber layers is much higher than other highly conducting nano fillers. It validates the significance of multiple reflections in achieving high EMI shielding properties in ceramic composites and provides an instructive approach to design efficient EMI shielding ceramic composites.     

Simultaneously enhancing mechanical and microwave absorption properties of Cf/SiC composites via SiC nanowires additions

C_f/SiC composite is an excellent structural and functional material, silicon carbide nanowires (SiCnws) are not only a toughening material but also a great application in the field of microwave absorption. In this study, SiCnws are grown on the surface of carbon fiber (C_f) by polymer impregnation and pyrolysis, and the SiC matrix was prepared by chemical vapor osmosis method. The SiCnws are introduced to enhance the mechanical and microwave absorption properties simultaneously. After 3 impregnations, the flexural strength of the composite was 107.35 ± 10 MPa. When the thickness is 1.86 mm, the minimum reflection loss value is ?41.08 dB, and the effective absorption bandwidth (RL ≤ ?10 dB) is 3.86 GHz. Furthermore, the microwave absorption mechanism of the material is discussed. This work provides a new method to prepare lightweight, stable and high-performance microwave absorption materials, and these materials are expected to be used in high temperature environments.     

Electrical conductivity and electromagnetic interference shielding effectiveness of carbon black/sisal fiber/polyamide/polypropylene composites

The effects of hybrid fillers on the electrical conductivity and electromagnetic interference (EMI) shielding effectiveness (SE) of polyamide 6 (PA6)/polypropylene (PP) immiscible polymer blends were investigated. Carbon black (CB) and steam exploded sisal fiber (SF) were used as fillers. CB was coated on the surface of SF, and this was exploded by water steam to form carbon black modified sisal fiber (CBMSF). CB/SF/PA6/PP composites were prepared by melt compounding, and its electromagnetic SE was tested in low‐frequency and high‐frequency ranges. We observed that SF greatly contributed to the effective decrease in the percolation threshold of CB in the PA6/PP matrix and adsorbed carbon particles to form a conductive network. Furthermore, an appropriate CB/SF ratio was important for achieving the best shielding performance. The results indicate that CBMSF was suitable for use as electronic conductive fillers and the CB/SF/PA6/PP composites could be used for the purpose of EMI shielding. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42801.     

3D printed SiC nanowire reinforced composites for broadband electromagnetic absorption

SiC nanowire/acrylic resin (SiC_nw/ACR) composites with broadband electromagnetic (EM) absorption capabilities were fabricated by a novel procedure using 3D stereolithography (3D-SL) printing technology. The EM absorption abilities of the composites can be adjusted by tuning the SiC_nw content and the thickness of the printing layer. When the SiC_nw content is 3?wt% and the thickness of the printing layer is 25?μm–50?μm, the SiC_nw/ACR composite has an optimally broad effective absorption bandwidth (EAB) and a high efficiency for EM absorption, whether assessing the C, X or Ku band, because of the high dielectric loss and proper impedance matching between the materials and free space. In the C band (4–8?GHz), the EAB reaches 2.9?GHz, and the reflection loss (RL) reaches ?34.1?dB; in the X band (8–12?GHz), the EAB reaches 4?GHz, which covers the entire X band, and the RL reaches ?34.5?dB; in the Ku band (12–18?GHz), the EAB exceeds 6?GHz, which covers the whole Ku band, and the RL reaches ?34.7?dB. This research is of great importance to the rapid preparation of parts, shells or devices with arbitrarily complex shapes and high efficiency broadband EM absorption abilities.     

Carbon fiber reinforced polymer metallization via a conductive silver nanowires polyurethane coating for electromagnetic shielding

For electromagnetic shielding in space environment, the metallization of carbon fiber reinforced polymer (CFRP) is required. A specific attention is paid due to the thermal expansion coefficient difference between substrate and metal coating. A surface metallization of a CFRP has been elaborated by electrodeposition. This study presents an original process based on an electrically conductive polymer coating elaborated from a polyurethane matrix filled with a low content of silver nanowires (<10%vol). A continuous and adherent deposit is obtained by an optimization of the electroplating parameters. A minimal volume fraction was determined at 3%vol associated with an applied current density estimated near 0.1 A/dm². The growth speed is 7 μm/h at 0.1 A/dm². The adhesion was checked in severe environmental conditions (−196 to 165°C). The effectiveness shielding obtained with this solution reaches an attenuation value higher than 90 dB between 1 and 26 GHz necessary for space communication applications.     

Relationship between ultrasonic velocity and compressive strength for high-volume mineral-admixtured concrete

Ultrasound is used to evaluate the compressive strength of concrete with mineral admixtures. In addition, the relationship between ultrasound velocity and compressive strength of concrete are evaluated. High-volume fly ash (FA), blast furnace slag (BFS) and FA+BFS are used as the mineral admixtures in replacement of Portland cement (PC).

Compressive strength and ultrasonic pulse velocity (UPV) were determined at the 3-, 7-, 28- and 120-day curing period. Both compressive strength and UPV were very low for all the levels of mineral admixtures at an early age of curing, especially for samples containing FA. However, with the increase of curing period, both compressive strength and UPV of all the samples increased. The relationship between UPV and compressive strength was exponential for FA, BFS and FA+BFS. However, constants were different for each mineral admixture and each level replacement of PC.     

Fabrication method,dielectric properties,and electromagnetic absorption performance of high alumina fly ash-based ceramic composites

Mullite-Al₂O₃-SiC composites were in-situ synthesized through carbothermal reduction reaction of fly ash (FA) with a high alumina content and activated carbon (AC). The effects of sintering temperature, holding time, and amount of AC on the β-SiC yield, microstructure, dielectric properties, and electromagnetic (EM) absorption performance of the composites in the 2–18 GHz frequency range were studied. The results show that increasing the AC improves the porosities of the composites, with the highest porosity of 56.17% observed. The β-SiC yield varies considerably as the sintering parameters were altered, with a maximum yield of 23% achieved under conditions of 12 wt% AC, 1400 °C sintering temperature, and 3 h holding time. With a thickness of 3.5 mm, this composite has excellent EM absorption performance, exhibiting a minimum reflection loss (RL_min) of -51.55 dB at 7.60 GHz. Significantly, the maximum effective absorption bandwidth (EAB) reaches 3.39 GHz when the thickness is 3.0 mm. These results demonstrate that the composite prepared under ideal conditions can absorb 99.99% of the waves passing through it. Because of the interfacial polarization, conductive loss, and impedance matching of the heterostructure, the synthesized mullite-Al₂O₃-SiC composites with densities ranging from 1.43 g/cm³ to 1.62 g/cm³ demonstrate outstanding EM attenuation capabilities. Therefore, this study presents a remarkable way of utilizing fly ash to fabricate inexpensive, functional ceramic materials for EM absorption applications.     

Improved dielectric and electromagnetic interference shielding properties of ferrocene-modified polycarbosilane derived SiC/C composite ceramics

In order to enhance the dielectric and electromagnetic interference shielding (EMI) properties, the SiC/C composite ceramics were fabricated by pyrolysis of ferrocene-modified polycarbosilane. The microstructure evolutions, dielectric properties, EMI and microwave absorption properties of SiC/C composite ceramics were investigated. The increases of both ferrocene contents and annealing temperatures led to the increases of crystallizations of SiC and carbons. Crystallized carbons including carbon nanowires, turbostratic carbons, onion-like carbons and graphene-like carbons were obtained in the materials. The carbon nanowires were longest when the 5 wt.% ferrocene-modified polycarbosilane was annealed at 1250 °C. These carbons played a more important role than SiC in the increases of dielectric and EMI properties. The average real and imaginary permittivities of materials increased from 4.4 and 0.7 to 38.9 and 39.6, respectively. The materials exhibited high total shielding effectiveness, high absorption shielding effectiveness and low reflection shielding effectiveness, which were 36.6, 30.1 and 6.5 dB, respectively.     

In-situ synthesis of ternary layered Y3Si2C2 ceramic on silicon carbide fiber for enhanced electromagnetic wave absorption

A novel ternary layered ceramic of Y₃Si₂C₂ was successfully in-situ synthesized on the surface of home-made third-generation KD-SA SiC fiber for the first time by molten salt method aimed at improving the electromagnetic wave (EMW) absorption. After in-situ synthesis of Y₃Si₂C₂ ceramic layer on SiC fiber (SiC_f/Y₃Si₂C₂), significantly improved EMW absorption performance was obtained. The minimum reflection loss (RL_min) of ?16.97 dB was reached in SiC_f/Y₃Si₂C₂ composites at the thickness of only 2.19 mm, and the effective absorption bandwidth (EAB) was up to 5.44 GHz (12.56–18 GHz) at a thin thickness of 2.64 mm. The improvement in EMW absorption of SiC_f/Y₃Si₂C₂ is mainly attributed to enhanced dielectric loss and conduction loss resulting from increased heterogeneous interfaces and multiple reflections and scattering originating from net structure. The SiC_f/Y₃Si₂C₂ could be a promising EMW absorber for application in high-performance EMW absorbing materials.     

Roll-to-roll processable MXene-rGO-PVA composite films with enhanced mechanical properties and environmental stability for electromagnetic interference shielding

MXene films promise potential electromagnetic interference (EMI) shielding materials, but poor scalable processability, environmental instability, and weak mechanical properties severely restrict their applications. Herein, we engineer the large-area, high-performance, and compact nacre-like MXene-based composite films through cooperative co-assembly of Ti₃C₂T_X MXene and reduced graphene oxide (rGO) in the presence of polyvinyl alcohol (PVA). The resulting MXene-rGO-PVA composite films benefit from enhanced bonding strength and extra chain bridging effect of linear PVA molecules enriched with hydroxyl groups. Therefore, the composite film achieves high tensile strength (～238 MPa) and toughness (～1.72 MJ m^?3) while having high conductivity of ～32 S cm^?1. A significant EMI shielding effectiveness (41.35 dB) is also demonstrated, with an excellent absolute shielding effectiveness of ～20,200 dB cm² g^?1 at only 12-μm thickness. Moreover, due to the synergistic effect of multiple components, the composite films maintain a stable EMI shielding performance in harsh environments (sonication, hot/cold annealing, and acid solution) with mechanical properties that fluctuate only within 10% compared to the original film. More importantly, commercial polyethylene terephthalate release liner can be applied for the film coating, facilitating continuous roll-to-roll production of large-area films and future applications.     

Fabrication and electromagnetic interference shielding effectiveness of Ti3Si(Al)C2 modified Al2O3/SiC composites

A dense alumina fiber reinforced silicon carbide matrix composites (Al₂O₃/SiC) modified with Ti₃Si(Al)C₂ were prepared by a joint process of chemical vapor infiltration, slurry infiltration and reactive melt infiltration. The conductive Ti₃Si(Al)C₂ phase introduced into the matrix modified the microstructure of Al₂O₃/SiC. The refined microstructure was composed of conductive phase, semiconductive phase and insulating phase, which led to admirable electromagnetic shielding properties. Electromagnetic interference shielding effectiveness (EMI SE) of Al₂O₃/SiC and Ti₃Si(Al)C₂ modified Al₂O₃/SiC were investigated over the frequency range of 8.2–12.4 GHz. The EMI SE of Al₂O₃/SiC-Ti₃Si(Al)C₂ exhibited a significant increase from 27.6 to 42.1 dB compared with that of Al₂O₃/SiC. The reflection and absorption shielding effectiveness increased simultaneously with the increase of the electrical conductivity.     

Multifunction properties of SiOC reinforced with carbon fiber and in-situ SiC nanowires

Herein, the SiC nanowires were successfully fabricated via chemical vapor infiltration (CVI) into carbon fiber felts (CFs) and then the SiOC/SiCnws/CFs composites were synthesized by precursor infiltration and pyrolysis (PIP) processes. Results indicated that the lightweight composites possessed enhanced mechanical performance, low thermal conductivity, and excellent electromagnetic wave absorption properties. Detailedly, the compressive strength reached to 22.0 MPa and 9.6 MPa after two PIP processes cycles in z and x/y directions, respectively. Meanwhile, the composites exhibited tailored electromagnetic wave absorption performance with the effective absorption bandwidth of 3.06 GHz, and the minimum reflection loss (RL_min) was -48.2 dB with a thickness of 3.6 mm. The present work has a guidance to prepare and design multifunction properties for application in harsh environment.     

Continuous growth of carbon nanotubes on the surface of carbon fibers for enhanced electromagnetic wave absorption properties

As electromagnetic wave (EMW) pollution has become a serious problem in daily life, lightweight, efficient, and mass-produced EMW-absorbing materials are urgently needed. Herein, we developed a novel method for the continuous growth of carbon nanotubes (CNTs) on the surface of polyacrylonitrile (PAN)-based carbon fibers (CFs) by chemical vapor deposition (CVD), which can be applied to mass production. The obtained CF/CNT composites demonstrate outstanding EMW absorption capability, exhibiting a -58.75 dB reflection loss (RL) at a thickness of 1.54 mm. An effective absorption bandwidth (RL < -10 dB) of 4.24 GHz (13.76–18.00 GHz) was achieved at a thickness as low as 1.25 mm, which almost covers the entire Ku band. The excellent EMW-absorbing performance can be attributed to the 3D conductive network constructed by the CNT forest, which effectively promotes multiple reflections and scattering, and further favors dipole and interface polarizations. The mechanical properties of CF, CF-electrochemical anodic oxidation (EAO), and CF/CNT composites were examined, the results showed that the single-filament tensile strength of CF/CNT@0.07 and CF/CNT@0.09 was effectively improved. Our work suggests that the novel CF/CNT composite is a promising material for EMW absorption and strength enhancement owing to its light weight, high strength, low thickness, and good scale-up ability.     

陶瓷纤维吸波材料的吸波机理及其结构设计

陶瓷纤维复合材料在结构及隐身技术中得到了广泛的应用。通过分析陶瓷纤维材料的吸波机理以及结构特性对纤维材料的电磁参数和吸波性能的影响,提出了综合不同方法来对吸波纤维进行结构设计的构思。     

Flexible SiC-CNTs hybrid fiber mats for tunable and broadband microwave absorption

Flexible microwave absorbers with high stability are in increasing demand for the applications under harsh conditions. SiC as a functional ceramic material has the feature of high environmental tolerance and adjustable electromagnetic (EM) absorbing properties, making them suitable to be applied for harsh environments. However, the electrical property of SiC requires to be further enhanced to obtain qualified EM absorbing performance. In this work, multiwall carbon nanotubes (CNTs) were introduced to SiC to enhance the electrical properties. Flexible two-dimensional (2D) CNTs loaded SiC fiber mats were prepared as EM absorbers via electrospinning and polymer-derived-ceramic (PDC) methods. The CNTs inside the fibers can form conductive networks and act as reinforcement to ensure high flexibility and enhance the microwave absorption properties of SiC mats. Thus, a reflection loss of ?61 dB and an effective absorption band (EAB) of 2.9 GHz were obtained. More importantly, the EM absorption can be adjusted by tuning the content of CNTs and the EAB can cover the entire X-band by adjusting the material thickness. The work provided a facile strategy to fabricated flexible 2D ceramic mats with high environmental stability and tunable electrical properties, which may shed light on the production of reliable EM absorber for broadband EM absorption applications.