Development and validation of a laminar flame speed correlation for the CFD simulation of hydrogen-enriched gasoline engines

In this paper, a laminar flame speed correlation was developed and validated for the computational fluid dynamics (CFD) simulation of hydrogen-enriched gasoline engines. This correlation was derived through the tabulated data which was determined by a self-developed calculation program according to the flame temperature-based mixing rule. Wide ranges of hydrogen volume fractions (0–10%), equivalence ratios (0.6–1.5), unburned gas temperatures (300–2500 K), pressures (1–50 bar) and residual gas mass fractions (0–20%) were simultaneously considered in this correlation to cover the burning conditions encountered in SI engines. The estimated values of the new correlation were found to be in satisfying agreement with the experimental data under normal burning conditions. Moreover, the new correlation was implemented in the extended coherent flame model to evaluate its suitability for CFD simulation. Satisfying agreement between the experimental and calculated results was observed under all examined hydrogen addition levels. This indicated that the new correlation was suitable for the CFD simulation of hydrogen-enriched gasoline engines.     

Improving the performance of a gasoline engine with the addition of hydrogen-oxygen mixtures

The limited fossil fuel reserves and severe environmental pollution have pushed studies on improving the engine performance. This paper investigated the effect of hydrogen-oxygen blends (hydroxygen) addition on the performance of a spark-ignited (SI) gasoline engine. The test was performed on a modified SI engine equipped with a hydrogen and oxygen injection system. A hybrid electronic control unit was adopted to govern the opening and closing of hydrogen, oxygen and gasoline injectors. The standard hydroxygen with a fixed hydrogen-to-oxygen mole fraction of 2:1 was applied in the experiments. Three standard hydroxygen volume fractions in the total intake gas of 0%, 2% and 4% were adopted. For a given hydroxygen blending level, the gasoline injection duration was adjusted to enable the excess air ratio of the fuel-air mixtures to increase from 1.00 to the engine lean burn limit. Besides, to compare the effects of hydroxygen and hydrogen additions on the performance of a gasoline engine, a hydrogen-enriched gasoline engine was also run at the same testing conditions. The test results showed that the hydroxygen-blended gasoline engine produced higher thermal efficiency and brake mean effective pressure than both of the original and hydrogen-blended gasoline engines at lean conditions. The engine cyclic variation was eased and the engine lean burn limit was extended after the standard hydroxygen addition. The standard hydroxygen enrichment contributed to the decreased HC and CO emissions. CO from the standard hydroxygen-enriched gasoline engine is also lower than that from the hydrogen-enriched gasoline engine. But NOx emissions were increased after the hydroxygen addition.     

Comparison of the performance of a spark-ignited gasoline engine blended with hydrogen and hydrogen–oxygen mixtures

This paper compared the effects of hydrogen and hydrogen–oxygen blends (hydroxygen) additions on the performance of a gasoline engine at 1400 rpm and a manifolds absolute pressure of 61.5 kPa. The tests were carried out on a 1.6 L gasoline engine equipped with a hydrogen and oxygen injection system. A hybrid electronic control unit was applied to adjust the hydrogen and hydroxygen volume fractions in the intake increasing from 0% to about 3% and keep the hydrogen-to-oxygen mole ratio at 2:1 in hydroxygen tests. For each testing condition, the gasoline flow rate was adjusted to maintain the mixture global excess air ratio at 1.00. The test results confirmed that engine fuel energy flow rate was decreased after hydrogen addition but increased with hydroxygen blending. When hydrogen or hydroxygen volume fraction in the intake was lower than 2%, the hydroxygen-blended gasoline engine produced a higher thermal efficiency than the hydrogen-blended gasoline engine. Both the additions of hydrogen and hydroxygen help reduce flame development and propagation periods of the gasoline engine. HC emissions were reduced whereas NOx emissions were raised with the increase of hydrogen and hydroxygen addition levels. CO was slightly increased after hydrogen blending, but reduced with hydroxygen addition.     

Effect of hydrogen addition on the idle performance of a spark ignited gasoline engine at stoichiometric condition

With regard to the improvement of efficiency, combustion stability, and emissions in a gasoline engine at idle condition, an experimental study aimed at improving engine idle performance through hydrogen addition was carried out on a 4-cylinder gasoline-fueled spark ignited (SI) engine. The engine was modified to be fueled with the mixture of gasoline and hydrogen injected into the intake ports simultaneously. A self-developed electronic control unit (DECU) was dedicatedly used to control the injection timings and injection durations of gasoline and hydrogen. Other parameters, such as spark timing and idle valve opening, were controlled by the original engine electronic control unit (OECU). Various hydrogen enrichment levels were selected to investigate the effect of hydrogen addition on engine speed fluctuation, thermal efficiency, combustion characteristics, cyclic variation and emissions under idle and stoichiometric conditions. The experimental results showed that thermal efficiency, combustion performance, NO_x emissions are improved with the increase of hydrogen addition level. The HC and CO emissions first decrease with the increasing hydrogen enrichment level, but when hydrogen energy fraction exceeds 14.44%, it begins to increase again at idle and stoichiometric conditions.     

Effect of hydrogen addition on combustion and emissions performance of a spark ignition gasoline engine at lean conditions

Hydrogen has many excellent combustion properties that can be used for improving combustion and emissions performance of gasoline-fueled spark ignition (SI) engines. In this paper, an experimental study was carried out on a four-cylinder 1.6 L engine to explore the effect of hydrogen addition on enhancing the engine lean operating performance. The engine was modified to realize hydrogen port injection by installing four hydrogen injectors in the intake manifolds. The injection timings and durations of hydrogen and gasoline were governed by a self-developed electronic control unit (DECU) according to the commands from a calibration computer. The engine was run at 1400 rpm, a manifold absolute pressure (MAP) of 61.5 kPa and various excess air ratios. Two hydrogen volume fractions in the total intake of 3% and 6% were applied to check the effect of hydrogen addition fraction on engine combustion. The test results showed that brake thermal efficiency was improved and kept roughly constant in a wide range of excess air ratio after hydrogen addition, the maximum brake thermal efficiency was increased from 26.37% of the original engine to 31.56% of the engine with a 6% hydrogen blending level. However, brake mean effective pressure (Bmep) was decreased by hydrogen addition at stoichiometric conditions, but when the engine was further leaned out Bmep increased with the increase of hydrogen addition fraction. The flame development and propagation durations, cyclic variation, HC and CO₂ emissions were reduced with hydrogen addition. When excess air ratio was approaching stoichiometric conditions, CO emission tended to increase with the addition of hydrogen. However, when the engine was gradually leaned out, CO emission from the hydrogen-enriched engine was lower than the original one. NO_x emissions increased with the increase of hydrogen addition due to the raised cylinder temperature.     

An experimental investigation of hydrogen-enriched gasoline in a Wankel rotary engine

The Wankel rotary engine is a potential alternative to the reciprocating engine in hybrid applications because of its favorable energy to weight ratio. In this study, a Wankel rotary engine was modified to run on a hydrogen–gasoline blend. Hydrogen enrichment improved the performance of a lean-burn spark-ignition rotary engine operating at high speed and wide open throttle conditions with the original ignition timing, using 0%, %2, 4%, 5%, 7%, and 10% hydrogen energy fractions at the intake. The experimental results showed that adding hydrogen to gasoline in the engine improved the thermal efficiency and the power output. Hydrocarbon and carbon monoxide emissions were reduced while nitrogen oxide emissions increased with the increase of hydrogen fraction.     

Effects of hydrogen addition and cylinder cutoff on combustion and emissions performance of a spark-ignited gasoline engine under a low operating condition

Because of the low combustion temperature and high throttling loss, SI (spark-ignited) engines always encounter dropped performance at low load conditions. This paper experimentally investigated the co-effect of cylinder cutoff and hydrogen addition on improving the performance of a gasoline-fueled SI engine. The experiment was conducted on a modified four-cylinder SI engine equipped with an electronically controlled hydrogen injection system and a hybrid electronic control unit. The engine was run at 1400 rpm, 34.5 Nm and two cylinder cutoff modes in which one cylinder and two cylinders were closed, respectively. For each cylinder closing strategy, the hydrogen energy fraction in the total fuel (βH₂)$\left({\beta }_{{\text{H}}_2}\right)$ was increased from 0% to approximately 20%. The test results demonstrated that engine indicated thermal efficiency was effectively improved after cylinder cutoff and hydrogen addition, which rose from 34.6% of the original engine to 40.34% of the engine operating at two-cylinder cutoff mode and βH₂=20.41%${\beta }_{{\text{H}}_2}=20.41\%$. Flame development and propagation periods were shortened with the increase of the number of closed cylinders and hydrogen blending ratio. The total cooling loss for all working cylinders, and tailpipe HC (hydrocarbons), CO (carbon monoxide) and CO₂ (carbon dioxide) emissions were reduced whereas tailpipe NO_x (nitrogen oxide) emissions were increased after hydrogen addition and cylinder closing.     

Starting a spark-ignited engine with the gasoline-hydrogen mixture

Because of the increased fuel-film effect and dropped combustion temperature, spark-ignited (SI) gasoline engines always expel large amounts of HC and CO emissions during the cold start period. This paper experimentally investigated the effect of hydrogen addition on improving the cold start performance of a gasoline engine. The test was carried out on a 1.6-L, four-cylinder, SI engine equipped with an electronically controlled hydrogen injection system. A hybrid electronic control unit (HECU) was applied to control the opening and closing of hydrogen and gasoline injectors. Under the same environmental condition, the engine was started with the pure gasoline and gasoline-hydrogen mixture, respectively. After the addition of hydrogen, gasoline injection duration was adjusted to ensure the engine to be started successfully. All cold start experiments were performed at the same ambient, coolant and oil temperatures of 17 °C. The test results showed that cylinder and indicated mean effective pressures in the first cycle were effectively improved with the increase of hydrogen addition fraction. Engine speed in the first 20 start cycles increased with hydrogen blending ratio. However, in later cycles, engine speed varied only a little with and without hydrogen addition due to the adoption of close loop control on engine speed. Because of the low ignition energy and high flame speed of hydrogen, both flame development and propagation durations were shortened after hydrogen addition. HC and CO emissions were dropped markedly after hydrogen addition due to the enhanced combustion process. When the hydrogen flow rate increased from 0 to 2.5 and 4.3 L/min, the instantaneous peak HC emissions were sharply reduced from 57083 to 17850 and 15738 ppm, respectively. NOx emissions were increased in the first 5 s and then reduced later after hydrogen addition.     

Estimating the effect of water fog and nitrogen dilution upon the burning velocity of hydrogen deflagrations from experimental test data

Both very fine water mist fogs and oxygen depletion (via nitrogen dilution) have been suggested as possible methods of mitigating the overpressure rise should a hydrogen-air deflagration occur. A study has therefore been made to investigate the potential mitigating effect of very fine water mist fogs and oxygen reduction on the propagation of general hydrogen-oxygen-nitrogen flames. To do this a mathematical model was fitted to and used to estimate the burning velocity from a large number of pressure-time test data sets. These were obtained using a cylindrical explosion rig for both unmitigated and mitigated hydrogen-air deflagrations with nitrogen diluted (oxygen depleted) atmospheres and water fogs present. The experimental data examined covers both lean and rich hydrogen mixtures and a range of nitrogen dilution levels and water fog densities. The results suggest that the combination of high density water fog and nitrogen dilution can be extremely effective in reducing the estimated burning velocity especially for hydrogen rich H₂–O₂–N₂ mixtures with equivalence ratio >1 – even at relatively modest dilution levels where the oxygen index is reduced to 16%.     

Effect of syngas addition on performance of a spark-ignited gasoline engine at lean conditions

The paper studied the effect of syngas addition on performance of a gasoline engine at lean conditions. The engine ran at 1800 rpm and a manifolds absolute pressure of 61.5 kPa. The spark timing for the maximum brake torque was adopted for each testing point. The syngas volume fraction in the total intake gas was fixed at 0% and 2.5%. The test results showed that peak cylinder pressure and indicated thermal efficiency were enhanced after the syngas enrichment. Flame development and propagation durations of the 2.5% syngas-blended engine were reduced by 7.2 and 5.7 °CA, compared with those of the original engine at an excess air ratio of 1.36. The coefficient of variation in the indicated mean effective pressure showed a noticeable decrease after the syngas addition. CO and NOx emissions were slightly increased with the syngas enrichment. HC emissions were first reduced and then increased after the syngas blending.     

Performance and exhaust emissions of a gasoline engine with ethanol blended gasoline fuels using artificial neural network

The purpose of this study is to experimentally analyse the performance and the pollutant emissions of a four-stroke SI engine operating on ethanol–gasoline blends of 0%, 5%, 10%, 15% and 20% with the aid of artificial neural network (ANN). The properties of bioethanol were measured based on American Society for Testing and Materials (ASTM) standards. The experimental results revealed that using ethanol–gasoline blended fuels increased the power and torque output of the engine marginally. For ethanol blends it was found that the brake specific fuel consumption (bsfc) was decreased while the brake thermal efficiency (η_b.th.) and the volumetric efficiency (η_v) were increased. The concentration of CO and HC emissions in the exhaust pipe were measured and found to be decreased when ethanol blends were introduced. This was due to the high oxygen percentage in the ethanol. In contrast, the concentration of CO₂ and NO_x was found to be increased when ethanol is introduced. An ANN model was developed to predict a correlation between brake power, torque, brake specific fuel consumption, brake thermal efficiency, volumetric efficiency and emission components using different gasoline–ethanol blends and speeds as inputs data. About 70% of the total experimental data were used for training purposes, while the 30% were used for testing. A standard Back-Propagation algorithm for the engine was used in this model. A multi layer perception network (MLP) was used for nonlinear mapping between the input and the output parameters. It was observed that the ANN model can predict engine performance and exhaust emissions with correlation coefficient (R) in the range of 0.97–1. Mean relative errors (MRE) values were in the range of 0.46–5.57%, while root mean square errors (RMSE) were found to be very low. This study demonstrates that ANN approach can be used to accurately predict the SI engine performance and emissions.     

Application of artificial neural networks for the prediction of performance and exhaust emissions in SI engine using ethanol- gasoline blends

This study deals with artificial neural network (ANN) modeling of a spark ignition engine to predict the engine brake power, output torque and exhaust emissions (CO, CO₂, NO_x and HC) of the engine. To acquire data for training and testing of the proposed ANN, a four-cylinder, four-stroke test engine was fuelled with ethanol-gasoline blended fuels with various percentages of ethanol (0, 5, 10,15 and 20%), and operated at different engine speeds and loads. An ANN model based on standard back-propagation algorithm for the engine was developed using some of the experimental data for training. The performance of the ANN was validated by comparing the prediction dataset with the experimental results. Results showed that the ANN provided the best accuracy in modeling the emission indices with correlation coefficient equal to 0.98, 0.96, 0.90 and 0.71 for CO, CO₂, HC and NO_x, and 0.99 and 0.96 for torque and brake power respectively. Generally, the artificial neural network offers the advantage of being fast, accurate and reliable in the prediction or approximation affairs, especially when numerical and mathematical methods fail.     

Investigations on the effects of intake temperature and charge dilution in a hydrogen fueled HCCI engine

This work was aimed at improving the performance and extending the load range of hydrogen fueled homogeneous charge compression ignition (HCCI) engine through charge temperature regulation and addition of carbon dioxide in order to control the combustion phasing. Intake charge temperature and equivalence ratio were varied from 130 °C to 80 °C and 0.19 to 0.3 respectively. In the neat hydrogen mode it was possible to operate the engine only until a brake mean effective pressure (BMEP) of 2.2 bar. Higher charge temperatures lead to knocking and advanced combustion. At any equivalence ratio the lowest possible charge temperature is the one that leads to the highest thermal efficiency. Addition of carbon dioxide retarded the combustion process and improved the thermal efficiency and also extended the load range to a BMEP of 3.1 bar. Efficiencies of hydrogen HCCI mode were higher than the conventional diesel mode with negligible level of NO emissions.     

Development of a turbulent burning velocity model based on flame stretch concept for SI engines

According to the US Energy Information Administration, fossil fuels will remain the main source of energy for transportation over the next decades and thus the combustion of these fuels remains an important concern.This research studied the flame propagation under engine in-cylinder conditions and developed a correlation for turbulent burning velocity based on the global flame stretch concept. To study the impact of engine operation on flame stretch, two speeds, two loads, and three fuel-air mixtures were investigated. The flame front was determined by processing images of the flame natural luminosity.A turbulent burning velocity model was developed using dimensional analysis. The model showed that the turbulent burning velocity decreased due to flame stretching. Higher engine speeds increased the turbulent burning velocity by increasing the turbulent intensity, yet a tradeoff between the flame stretch and the turbulent burning velocity due to higher engine speed was observed. In cases where the flame distortion was very high, the flame stretch may cancel out any benefits of a large enflamed area.Incorporating the flame stretch into the burning velocity model and coupling the developed model with GT-Power simulation software revealed that the stretch may result in a 35% reduction in turbulent burning velocity.     

An assembled annular stepwise diverging tube for the measurement of laminar burning velocity and quenching distance

Laminar burning velocities of premixed flames provide essential data in combustion studies. To facilitate an in situ monitoring in the field, a method using the annular diverging tube (ADT) and its improved version of the annular stepwise diverging tube (ASDT) were introduced in previous studies. Although the reliability and applicability of these methods has been verified, additional improvements are necessary for the field application. In this study, an assembled annular stepwise diverging tube (A-ASDT) was introduced. Each step-unit was fabricated separately to have higher dimensional precision and to selectively assemble suitable step-units. Thus, the burner configuration could be easily adjusted, and the experimental resolution could be controlled. Heat transfer through the burner was suppressed to extend the duration of the experiment. The characteristics of the critical flame-propagation-velocity (FPV) that are less affected by the channel gap scale were investigated in more detail. The critical FPVs were comparable to the laminar burning velocities for methane, propane, and DME. The quenching distances could be measured easily, and the quenching Peclet number was directly evaluated. In conclusion, in our knowledge, this A-ASDT may be one of the fastest, easiest, and approvable methods for the prediction of the laminar burning velocity and the quenching distance. Therefore, it can be adopted in the fuel-consuming field to monitor the characteristics of flammable mixtures.     

Analytical study to minimise the heat losses from a propane powered 4-stroke spark ignition engine

The alarming rate at which the Earth’s atmosphere is getting polluted, the increased impact of global warming on the weather conditions on Earth and the stringent anti-pollution laws imposed in certain countries are among the main reasons for the search for alternatives to gasoline. Liquefied Petroleum Gas (LPG) (mainly propane) is among the many alternatives proposed to replace gasoline in the short term due to its excellent characteristics as a fuel for spark ignition (SI) engines. This paper presents a discussion on the parameters that affect the engine’s heat losses mainly during power stroke, with suggestions to minimise it. The effect of the equivalence ratio, compression ratio, spark plug location, and combustion duration at different speeds on the heat losses has been studied.     

Reducing the idle speed of a gasoline rotary engine with hydrogen addition

This paper presented an experimental study about the idle performance of a rotary engine fueled with hydrogen and gasoline blends. The idle speed was reduced from original 2400 to 2300 and 2200 rpm, and hydrogen energy percentage (β_H2) was varied from 0% to 35.0%. Test results showed that cyclic variation was raised with the decrease of idle speed whereas reduced with the increase of β_H2. Both decreasing idle speed and increasing β_H2 were effective on reducing engine fuel consumption. Total fuel energy flow rate was effectively dropped from 22.4 MJ/h under “2400 rpm and β_H2 = 0%” to 20.01 MJ/h under “2200 rpm and β_H2 = 35.0%”. Combustion duration was reduced through increasing β_H2. HC and CO emissions were dropped with the increase of β_H2, but increased after reducing idle speed. CO₂ emission was decreased after reducing idle speed and adding hydrogen.     

The effects of heat loss on the burning velocity of cellular premixed flames generated by hydrodynamic and diffusive-thermal instabilities

The effects of heat loss on the burning velocity of cellular premixed flames are investigated by two-dimensional unsteady calculations of reactive flows based on the compressible Navier-Stokes equation and on the diffusive-thermal model equation. Hydrodynamic and diffusive-thermal instabilities are taken into account as contributing to the intrinsic instability of premixed flames. A sufficiently small disturbance is superimposed on a planar flame to obtain the relation between the growth rate and the wavenumber, i.e., the dispersion relation. As the heat loss becomes larger, the growth rate decreases and the unstable range narrows. This is because hydrodynamic instability caused by thermal expansion weakens for nonadiabatic flames. To investigate the characteristics of cellular flames, the disturbance with the linearly most unstable wavenumber, i.e., the critical wavenumber, is superimposed. As the superimposed disturbance evolves, the cellular-flame front forms due to the intrinsic instability. The lateral movement of cellular flames is observed at low Lewis numbers, and the behavior of cellular-flame fronts becomes more unstable for nonadiabatic flames. As the heat-loss parameter increases, the burning velocity of a cellular flame normalized by that of a planar flame increases at Lewis numbers lower than unity. By contrast, when the Lewis number is not less than unity, the burning-velocity increment decreases by increasing the heat loss. Diffusive-thermal instability thus has a pronounced influence on the unstable behavior and burning velocity of nonadiabatic cellular flames.     

Reducing the idle speed of a spark-ignited gasoline engine with hydrogen addition

Reducing idle speed is an effective way for decreasing engine idle fuel consumption. Unfortunately, due to the increased residual dilution and dropped combustion temperature, spark-ignited (SI) gasoline engines are prone to suffer high cyclic variation and even stall at low idle speeds. This paper investigated the effect of hydrogen addition on the performance of an SI gasoline engine at reduced idle speeds of 600, 700 and 800 rpm. The test results shows that cyclic variation was raised with the decrease of idle speed but reduced obviously with the increase of hydrogen energy fraction (βH₂)$\left({\text{β}}_{{\text{H}}_2}\right)$. Decreasing idle speed and adding hydrogen were effective for reducing engine idle fuel consumption. The total fuel energy flow rate was effectively dropped from 30.8 MJ/h at 800 rpm and βH₂${\text{β}}_{{\text{H}}_2}$ = 0% to 17.6 MJ/h at 600 rpm and βH₂${\text{β}}_{{\text{H}}_2}$ = 19.9%. Because of the dropped fuel energy flow rate causing the reduced combustion temperature, both cooling and exhaust losses were markedly reduced after decreasing idle speed and adding hydrogen. HC and CO emissions were dropped with the increase of βH₂${\text{β}}_{{\text{H}}_2}$, but increased after reducing idle speed. However, NOx emissions were decreased after reducing idle speed and adding hydrogen, due to the dropped peak cylinder temperature.