Effect of yttria substitution on structure,optical and mechanical properties of (Gd,Y)2O3–MgO nanocomposite ceramics

A citrate-nitrate combustion method was applied to synthesize fine composite Gd_2-xY_xO₃-MgO (x = 0, 0.02, 0.2, 0.3, 0.4, 0.6) nanopowders. Y₂O₃ substitution inhibited Gd₂O₃ phase transition from cubic structure to monoclinic structure during sintering, thereby stabilizing its cubic structure to room temperature. This approach led to nanocomposite ceramics with a grain size of about 190 nm and increased the transmittance to 85% over the 3–5 μm wavelength range when x = 0.3. However, the addition of Y₂O₃ weakened the mechanic properties of the nanocomposite ceramics.     

Structural and Thermo‐Mechanical Properties of Nd: Y2O3 Transparent Ceramics

Various content of neodymia Nd: Y₂O₃ (Nd: 0.5–5.0 at.%) transparent ceramics were fabricated by vacuum sintering. The prepared Nd: Y₂O₃ ceramics exhibit high transmittance (~80%) at the wavelength of 1100 nm. It is found that the increase in Nd concentration enhances the grain size growth, while decreases the phonon energy, which is benefit for improving both the luminescence quantum and up‐conversion efficiency. The thermal conductivity and thermal expansion coefficient of the transparent 1.0 at.% Nd: Y₂O₃ ceramic is 5.51 W·(m·K)^?1 and 8.11 × 10^?6 K^?1, respectively. The hardness and the fracture toughness of the transparent ceramic is 9.18 GPa and 1.03 Mpa·m^1/2, respectively. The results indicate that the Nd: Y₂O₃ transparent ceramic is a potential candidate material for laser.     

Microstructural freezing of highly NIR transparent Y2O3-MgO nanocomposite via pressure-assisted two-step sintering

Y₂O₃-MgO nanocomposite has attracted attention for use in infrared windows and domes. However, the large difference in refractive index between the two phases of this materials phases induces inevitable grain boundary scattering. To overcome this drawback, it is indispensable to greatly reduce the grain size and eliminate residual pores. Two-step sintering has been extensively used to produce fine-grained ceramics, but long incubation time and an additional process are required. As a robust approach, pressure-assisted two-step consolidation of Y₂O₃-MgO nanocomposite ceramics is investigated to achieve full density while retaining domain size. A sintering path for pressure-assisted two-step sintering and related kinetic window are obtained for the first time. By effectively suppressing grain growth and eliminating residual pores via two-step hot-pressing, outstanding mid- and near-infrared transmittance were achieved. The results indicate that pressure-assisted two-step sintering is a promising alternative strategy that can decrease the domain size and achieve full density of ceramics.     

Influence of microstructure control on optical and mechanical properties of infrared transparent Y2O3-MgO nanocomposite

Among many kinds of infrared transparent ceramics, the Y₂O₃-MgO nanocomposite is one of the most promising candidates to meet the requirements of excellent IR transparency and strength. Since this nanocomposite has a large difference in refractive index between its two phases, minimizing the grain size is important to obtain transparency in the near-infrared region. The microstructure of a sintered body depends on the initial particles. We studied the effect of the microstructure of Y₂O₃-MgO nanocomposite on the optical and mechanical characteristics. Uniform and fine Y₂O₃-MgO nanoparticles can be synthesized via the glycine-nitrate process with optimum conditions. Grain coarsening was suppressed by using the hot-press method, through which small grains with enhanced transmittance and hardness was produced. The correlations between the optical properties and the sintering temperature were further investigated. The results indicate that optimized powder synthesis and sintering conditions are required to obtain Y₂O₃-MgO nanocomposites with outstanding mechanical and optical performance.     

Sintering and conductivity of Sc-doped CaZrO3 with Fe2O3 as a sintering aid

This paper reports the effect of 0.1–0.5 wt% Fe₂O₃ addition on sintering and electrical properties of CaZr_0.95Sc_0.05O_3-δ ceramics synthesized by combustion method. Addition of the sintering aid was shown to enhance ceramic densification and grain coarsening at a reduced sintering temperature and a shorter holding time (1430 °C, 2 h). Effect of the sintering aid on electrical conductivity of the ceramics was investigated using impedance spectroscopy. The highest total conductivity was achieved for the composition with 0.5 wt% Fe₂O₃; it was about an order of magnitude higher than that of the composition without Fe₂O₃. The effect of Fe₂O₃ addition on the conductivity of the grain interior and grain boundaries has been discussed. It was concluded that ceramic densification, grain coarsening and formation of small amounts of calcium ferrite at the grain boundaries upon Fe₂O₃ addition were responsible for the conductivity enhancement.     

Fabrication and characterization of highly transparent Er:Y2O3 ceramics with ZrO2 and La2O3 additives

In this study, we report highly transparent Er:Y₂O₃ ceramics (0–10 at% Er) fabricated by a vacuum sintering method using compound sintering additives of ZrO₂ and La₂O₃. The transmittance, microstructure, thermal conductivity and mechanical properties of the Er:Y₂O₃ ceramics were evaluated. The in-line transmittance of all of the Er:Y₂O₃ ceramics (1.2 mm thick) exceeds 83% at 1100 nm and 81% at 600 nm. With an increase in the Er doping concentration from 0 to 10 at%, the average grain size, microhardness and fracture toughness remain nearly unchanged, while the thermal conductivity decreases slightly from 5.55 to 4.89 W/m K. A nearly homogeneous doping level of the laser activator Er up to 10 at% in macro-and nanoscale was measured along the radial direction from the center to the edge of a disk specimen, which is the prominent advantage of polycrystalline over single-crystal materials. Based on the finding of excellent optical and mechanical properties, the compound sintering additives of ZrO₂ and La₂O₃ are demonstrated to be effective for the fabrication of transparent Y₂O₃ ceramics. These results may provide a guideline for the application of transparent Er:Y₂O₃ laser ceramics.     

Fabrication of high thermal conductivity silicon nitride ceramics by pressureless sintering with MgO and Y2O3 as sintering additives

The fabrication of silicon nitride (Si₃N₄) ceramics with a high thermal conductivity was investigated by pressureless sintering at 1800 °C for 4 h in a nitrogen atmosphere with MgO and Y₂O₃ as sintering additives. The phase compositions, relative densities, microstructures, and thermal conductivities of the obtained Si₃N₄ ceramics were investigated systemically. It was found that at the optimal MgO/Y₂O₃ ratio of 3/6, the relative density and thermal conductivity of the obtained Si₃N₄ ceramic doped with 9 wt% sintering aids reached 98.2% and 71.51 W/(m·K), respectively. EDS element mapping showed the distributions of yttrium, magnesium and oxygen elements. The Si₃N₄ ceramics containing rod-like grains and grain boundaries were fabricated by focused ion beam technique. TEM observations revealed that magnesium existed as an amorphous phase and that yttrium produced a new secondary phase.     

Fabrication of Er:Y2O3 transparent ceramics for 2.7 μm mid-infrared solid-state lasers

Laser grade 7 at.% Er:Y₂O₃ transparent ceramics with submicron grain size were fabricated by using one-step vacuum sintering followed by hot isostatic pressing (HIPing) technique. Through studying the sintering trajectory of Er:Y₂O₃ ceramics, the sintering temperature zone where sufficient relative density (>96%), no pore-boundary separation, and sub-micron grain size (<1 μm) ceramic samples could be identified. The samples pre-sintered in this zone were readily densified by HIPing. To maximum the densification and achieve high transparency, it is critical to suppress the final-stage grain growth. After HIPing at 1520 °C, the Er:Y₂O₃ ceramics were fully densified without further grain growth, and exhibited in-line transmission of about 81.6% at 2000 nm. Continuous wave (CW) room temperature laser operation of the Er:Y₂O₃ transparent ceramic at 2.7 μm was demonstrated.     

Effects of sintering aids on microstructure,mechanical, and optical properties of AlON ceramics synthesized by SPS

Aluminum oxynitride (AlON) ceramics doped with different sintering aids were synthesized by spark plasma sintering process. The microstructures, mechanical, and optical properties of the ceramics were investigated. The results indicate that the optimal amount of sintering aids is 0.06 wt% La₂O₃ + 0.16 wt% Y₂O₃ + 0.30 wt% MgO. The addition of La³⁺ and Mg²⁺ decreases the rate of grain boundary migration in ceramics, promotes pore elimination, and inhibits grain growth. The addition of Y³⁺ facilitates liquid-phase sintering of AlON ceramics. Moreover, the addition of Mg²⁺ effectively promotes twin formation in the ceramics, which hinders crack propagation and dislocation motion when the ceramics are loaded. Hence, the AlON ceramic doped with 0.06 wt% La₂O₃ + 0.16 wt% Y₂O₃ + 0.30 wt% MgO exhibits a relative density of 99.95%, an average grain size of 9.42 μm, and a twin boundary content of 10.3%, which contributes to its excellent mechanical and optical properties.     

Spark plasma sintering of Sm3+ doped Y2O3 transparent ceramics for visible light lasers

Transparent Sm:Y₂O₃ ceramics were fabricated by spark plasma sintering (SPS). The effects of LiF additive and sintering temperature on the microstructure and optical transmittance of the Sm:Y₂O₃ ceramics were investigated. The optimal content of LiF additive and sintering temperature was found to be 0.3 wt% and 1500 ℃. The transmittance of Sm:Y₂O₃ ceramics with a thickness of 1.7 mm reached 75.3% at 609 nm, which is about 94% of the theoretical value. The average grain size of the sample was about 50 µm.     

ZrO2-doped Y2O3 transparent ceramics via slip casting and vacuum sintering

Commercial Y₂O₃ powder was used to fabricate highly transparent Y₂O₃ ceramics with the addition of ZrO₂ via slip casting and vacuum sintering. The effects of ZrO₂ addition on the transparency, grain size and lattice parameter of Y₂O₃ ceramics were studied. With addition of ZrO₂ the transparency of Y₂O₃ ceramics increased markedly and the grain size of Y₂O₃ ceramics decreased markedly by cation diffusivity mechanism and the lattice parameter of Y₂O₃ ceramics slightly decreased. The highest transmittance (at wavelength 1100 nm) of the 5.0 mol% ZrO₂–Y₂O₃ ceramic (1.0 mm thick) sintered at 1860 °C for 8 h reached 81.7%, very close to the theoretical value of Y₂O₃.     

Transparent ultrafine Yb3+:Y2O3 laser ceramics fabricated by spark plasma sintering

Conventional ceramic processing techniques do not produce ultrafine‐grained materials. However, since the mechanical and optical properties are highly dependent on the grain size, advanced processing techniques are needed to obtain ceramics with a grain size smaller than the wavelength of visible light for new laser sources. As an empirical study for lasing from an ultrafine‐grained ceramics, transparent Yb³⁺:Y₂O₃ ceramics with several doping concentrations were fabricated by spark plasma sintering (SPS) and their microstructures were analyzed, along with optical and spectroscopic properties. Laser oscillation was verified for 10 at.% Yb³⁺:Y₂O₃ ceramics. The laser ceramics in our study were sintered without sintering additives, and the SPS produced an ultrafine microstructure with an average grain size of 261 nm, which is about one order of magnitude smaller than that of ceramics sintered by conventional techniques. A load was applied during heating to enhance densification, and an in‐line transmittance near the theoretical value was obtained. An analysis of the crystal structure confirmed that the Yb³⁺:Y₂O₃ ceramics were in a solid solution. To the best of our knowledge, this study is the first report verifying the lasing properties of not only ultrafine‐grained but also Yb‐doped ceramics obtained by SPS.     

Rapidly fabricating Y2O3 transparent ceramics at low temperature by SPS with mesoporous powder

Fine-grained and dense highly transparent Y₂O₃ ceramics have been successfully prepared using high sintering activity mesoporous Y₂O₃ powders without any additive by spark plasma sintering (SPS). The influences of the sintering temperature on microstructure, density, optical, and mechanical properties of SPS-sintered Y₂O₃ ceramics were studied in detail. As results, the optimal Y₂O₃ ceramics with high relative density of 99.90% and fine average grain size of 140 nm were obtained at a low sintering temperature of 1140°C and a moderate load pressure of 60 MPa for 5 min. Meanwhile, the dense Y₂O₃ ceramics with 1 mm thickness after annealing show a high linear transmittance of 78% (close to 94% of the theoretical value) at 2.4–3 µm wavelength. In additions, the Vickers hardness and fracture toughness of samples can reach 8.48 GPa and 1.45 MPa m^1/2, respectively. This result proves that the high activity of mesoporous Y₂O₃ is considered to be an important means for preparing high-performance fine Y₂O₃ ceramics at low sintering temperature.     

Fabrication and properties of Y2O3 transparent ceramic by sintering aid combinations

Transparent Y₂O₃ ceramics were fabricated by the solid-state reaction and vacuum sintering method using La₂O₃, ZrO₂ and Al₂O₃ as sintering aids. The microstructure of the Y₂O₃ ceramics sintered from 1550 °C to 1800 °C for 8 h were analyzed by SEM. The sintering process of the Y₂O₃ transparent ceramics was optimized. The results showed that when the samples were sintered at 1800 °C for 8 h under vacuum, the average grain sizes of the ceramics were about 3.5 µm. Furthermore, the transmittance of Y₂O₃ ceramic sintered at 1800 °C for 8 h was 82.1% at the wavelength around the 1100 nm (1 mm thickness), which was close to its theoretical value. Moreover, the refractive index of the Y₂O₃ transparent ceramic in the temperature range from 30 °C to 400 °C were measured by the spectroscopic ellipsometry method.     

Effect of applied pressure on microstructure and properties of hot-pressed Ca-doped LaCrO3 ceramics

High-density chromium deficient calcium-doped lanthanum chromite-based ceramics (La_0.8Ca_0.2Cr_0.98O₃) were prepared by hot pressing (HP) at different sintering pressures, and the highest density can reach 98.8%. The effects of sintering pressure on the microstructure, mechanical properties, and electrical conductivity of La_0.8Ca_0.2Cr_0.98O₃ materials were studied. The experimental results show that HP can increase the density of lanthanum chromite-based ceramic materials and significantly inhibit the growth of grain size. As the sintering pressure increases, the strength and hardness gradually increase, but the fracture toughness decreases. When the sintering pressure is greater than 58 MPa, the presence of the second phase CaCr₂O₄ can be detected in the XRD results of the sintered ceramics. The SEM results showed that CaCr₂O₄ had two completely different morphologies in the sintered ceramics, and it was initially speculated that the possible causes were due to two different generation pathways. The electrical conductivity decreases with increasing sintering pressure, whereas the maximum electrical conductivity obtained is 18.61 S/cm in vacuum at 800°C for pressureless sintering ceramic.     

Mechanical and optical properties of spark plasma sintered transparent Y2O3 ceramics

Commercial Y₂O₃ nanopowder was used to fabricate transparent Y₂O₃ ceramics by spark plasma sintering under the pressure of 100 MPa for 20 min with the heating rate of 100 °C/min. The microstructures, mechanical and optical properties of the Y₂O₃ ceramics sintered at different temperatures were investigated in detail. Densification occurred up to a sintering temperature of 1500 °C, and above 1500 °C, rapid grain growth and pore growth occurred. The highest relative density of 99.58% and the minimum average grain size of 0.58±0.11 µm were obtained at 1500 °C. The flexural strength, hardness and fracture toughness of the optimal spark plasma sintered Y₂O₃ ceramic were 122 MPa, 7.60 GPa and 2.06 MPa.m^1/2, respectively. The Y₂O₃ ceramic sintered at 1500 °C had the in-line transmission of about 11–54% and 80% in the wavelength range of 400–800 nm and 3–5 µm, respectively.     

Sintering of Yb3+:Y2O3 transparent ceramics in hydrogen atmosphere

Highly transparent Yb³⁺:Y₂O₃ ceramics with doping concentration up to 40.0 at.% had been fabricated successfully via hydrogen atmosphere sintering, where the raw powders were synthesized by co-precipitation method. The sintering temperature is about 600 °C lower than its melting temperature. SEM investigation revealed the average grain size of Yb³⁺:Y₂O₃ ceramics sintered at 1850 °C for 9 h was about 7 μm. The highest transmittance of as-prepared 1 mm thickness samples around wavelength of 1050 nm reached 80%, which is close to the theoretical value of Y₂O₃. The optical spectroscopic properties of Yb³⁺:Y₂O₃ transparent ceramics have also been investigated, which shows that it is a very good laser material for diode laser pumping and short pulse mode-locked laser.     

High Transparency Nd: Y2O3 Ceramics Prepared with La2O3 and ZrO2 Additives

High transparency Nd: Y₂O₃ ceramics were prepared by vacuum sintering with La₂O₃ and ZrO₂ sintering additives. The optimum in‐line transmittance of the sintered Nd: Y₂O₃ is 80.98% at the wavelength of 1100 nm, for which the content of La₂O₃ and ZrO₂ are 10.0 and 3.0 at.%, respectively. This specimen demonstrates homogeneous microstructure with the average grain size of 8.3 μm. The mechanism of sintering with La₂O₃ and ZrO₂ aids and the optical properties was discussed. The absorption, emission cross section, and fluorescence lifetime have been estimated as 1.62 × 10^?20 cm², 5.13 × 10^?20 cm², and 232 μs, respectively. Vickers hardness and the fracture toughness were measured of 9.18 GPa and 1.03 Mpa·m^1/2, respectively. All the results indicate that Nd: Y₂O₃ transparent ceramic is a promising candidate for laser material.     

High optical quality Y2O3 transparent ceramics with fine grain size fabricated by low temperature air pre-sintering and post-HIP treatment

High optical quality Y₂O₃ transparent ceramics with fine grain size were successfully fabricated by air pre-sintering at various temperature ranging from 1500 to 1600 °C combined with a post-hot-isostatic pressing (HIP) treatment using co-precipitated powders as the starting material. The fully dense Y₂O₃ transparent ceramic with highest transparency was obtained by pre-sintered at 1550 °C for 4 h in air and post-HIPed at 1600 °C for 3 h (the pressure of HIP 200 MPa), and it had fine microstructure and the average grain size was 0.96 μm. In addition, the in-line transmittance of the ceramic reached 81.7% at 1064 nm (1 mm thickness). By this approach, the transparent Y₂O₃ ceramics with fine grain size (<1.6 μm) were elaborated without any sintering aid.     

Microwave sintering of IR-transparent Y2O3–MgO composite ceramics

A method for preparation of dense Y₂O₃–MgO composite ceramics by the microwave sintering was developed. The initial powders were obtained by glycine-nitrate self-propagating high-temperature synthesis (SHS) with different oxidant-to-fuel ratio. Density and IR-transmission of microwave sintered Y₂O₃–MgO ceramics increase with respect to dispersity of the SHS-powders and reach its maximum values for the powder prepared in a 20% fuel excess. The sintering behavior of Y₂O₃–MgO compacts was investigated by optical dilatometry and measuring an electric conductivity upon heating. Significant microwave radiation power surges at temperatures of 900–1000 °C, caused by the decomposition of magnesium carbonate, have been found. As a result of matching the conditions for the synthesis of powders and sintering modes, a transmission of composite ceramics of 78% at a wavelength of 6 μm was achieved at a maximum processing temperature of 1500 °C.