Combining good mechanical properties and high translucency in yttrium-doped ZrO2-SiO2 nanocrystalline glass-ceramics

It is challenging to develop a material that combines good mechanical properties and high translucency since these properties are generally not coincident in one material. In this study, we prepared ZrO₂-SiO₂ nanocrystalline glass-ceramics that combines the above two types of properties. Raw powder with 55 mol%, 65 mol%, and 75 mol% ZrO₂ and each with 5 mol% yttrium as a dopant was prepared by sol-gel method, followed by spark plasma sintering to obtain dense glass-ceramics. XRD results demonstrated that the glass-ceramics with 65 mol% and 75 mol% ZrO₂ were composed of tetragonal-ZrO₂, whereas, that with 55 mol% ZrO₂ was composed of cubic-ZrO₂. The as-sintered glass-ceramics showed black/brown discoloration, but they obtained high translucency after thermal treatment. X-ray energy-dispersive spectrometry (EDS) results in scanning electron transmission microscopy (STEM) mode demonstrated yttrium dopants were predominately distributed in ZrO₂ nanocrystallites. The glass-ceramics with 65 mol% ZrO₂ had the highest flexural strength, achieving an average value of 673 MPa. The glass-ceramics with different compositions sintered at different temperatures showed fracture toughness values ranging from 5.25 MPa m^1/2 to 6.69 MPa m^1/2. The strong and translucent ZrO₂-SiO₂ nanocrystalline glass-ceramics showing great protentional to be used in many fields.     

Sintering behavior and mechanical properties of Ta4HfC5-based composites with ZrB2 additive

Ta₄HfC₅ powder was synthesized using TaCl₅, HfCl₄ and phenolic resin as raw materials. Then, Ta₄HfC₅–10 vol% MoSi₂ ceramics and Ta₄HfC₅–10 vol% MoSi₂ with different proportions of ZrB₂ (10 – 30 vol%) ceramics were sintered by spark plasma sintering. Zr atoms substituted Ta and Hf atoms in Ta₄HfC₅ during the sintering process at 2000 °C. The sintering behavior and microstructure evolution upon the ceramics are discussed. The mechanical properties of the composites were improved compared to the pure Ta₄HfC₅ ceramics. The hardness of Ta₄HfC₅–MoSi₂ with 30 vol% ZrB₂ increased from around 10 GPa to almost 13 GPa, the flexural strength increased from around 245–435 MPa, and the fracture toughness increased from 2.56 ± 0.12 MPa?m^1/2 to 4.46 ± 0.20 MPa?m^1/2.     

Mechanical properties and tribological performance of alumina matrix composites reinforced with graphene-family materials

This paper introduce the formation of alumina matrix composites reinforced with multilayered graphene, graphene oxide and nickel-phosphorus coated multilayered graphene. The powder metallurgy technique followed by the Spark Plasma Sintering (SPS) method were utilized to fabricate the specimens. The influence of graphene-family material additions on microstructure was investigated, and correlated with measurements of mechanical properties. The emphasis of the research has been placed on the tribological performance conducted with the use of the ball-on-disc method under loads of 10 N and 30 N. Both the wear tracks of composites and the corresponding counterparts were carefully analysed, to evaluate the combined influence of mechanical properties and tribofilm formation on the measured wear rates. All results were compared to pure alumina as a reference specimen.     

Enhancement mechanical properties of in-situ preparated B4C-based composites with small amount of (Ti3SiC2+Si)

B₄C-based composites were synthesized by spark plasma sintering using B₄C、Ti₃SiC₂、Si as starting materials. The effects of sintering temperature and second phase content on mechanical performance and microstructure of composites were studied. Full dense B₄C-based composites were obtained at a low sintering temperature of 1800 °C. The B₄C-based composite with 10 wt% (TiB₂+SiC) shows excellent mechanical properties: the Vickers hardness, fracture toughness, and flexural strength are 33 GPa, 8 MPa m^1/2, 569 MPa, respectively. High hardness and flexural strength were attributed to the high relative density and grain refinement, the high fracture toughness was owing to the crack deflection and uniform distribution of the second phase.     

Effect of amount of doping agent on sintering,microstructure and optical properties of Zr- and La-doped alumina sintered by SPS

SPS-produced α-alumina samples are prepared from powders doped with different amounts of Zr⁴⁺ and La³⁺ cations. Zr⁴⁺ cations segregate at grain boundaries. m-ZrO₂ particles are formed at 570 but not at 280 cat ppm. A β-alumina LaAl₁₁O₁₈ structure is found at 310 cat ppm when the lanthanum grain boundary solubility limit is exceeded (∼200 cat ppm). 100 cat ppm La is sufficient to block the diffusion path across grain boundaries and inhibit grain growth. Both doping cations disturb the grain boundary diffusion whatever their amount. They delay the densification at higher temperatures while limiting grain growth. The real in-line transmittance (RIT) of α-alumina is improved due to the reduced grain size. Nevertheless, increasing the cation amount leads to an increase in porosity or even the formation of secondary phase particles, both detrimental for optical properties. Finally, optimised amounts of cation of 200 and 150 cat ppm are found for La- and Zr-doped alumina, respectively.     

Microstructure and mechanical properties of B4C based ceramics with Fe3Al as sintering aid by spark plasma sintering

B₄C based ceramics were fabricated with different Fe₃Al contents as sintering aids by spark plasma sintering at relatively low temperature (1700 °C) in vacuum by applying 50 MPa pressure and held at 1700 °C for 5 min. The effect of Fe₃Al additions (from 0 to 9 wt%) on the microstructure and mechanical properties of B₄C has been studied. The composition and microstructure of as-prepared samples were characterized by means of X-ray diffraction (XRD), scanning electron microscopy (SEM) and electron probe microanalyzer (EPMA) equipped with WDS (wavelength dispersive spectrometry) and EDS. The mixtures of B₄C and Fe₃Al underwent a major reaction in which the metal borides and B₄C were encountered as major crystallographic phases. The sample with 7 wt% of Fe₃Al as a sintering aid was found to have 32.46 GPa Vickers hardness, 483.40 MPa flexural strength, and 4.1 MPa m^1/2 fracture toughness which is higher than that of pure B₄C.     

Effect of particle size,heating rate and CNT addition on densification,microstructure and mechanical properties of B4C ceramics

Monolithic B₄C ceramics and B₄C–CNT composites were prepared by spark plasma sintering (SPS). The influence of particle size, heating rate, and CNT addition on sintering behavior, microstructure and mechanical properties were studied. Two different B₄C powders were used to examine the effect of particle size. The effect of heating rate on monolithic B₄C was investigated by applying three different heating rates (75, 150 and 225 °C/min). Moreover, in order to evaluate the effect of CNT addition, B₄C–CNT (0.5–3 mass%) composites were also produced. Fully dense monolithic B₄C ceramics were obtained by using heating rate of 75 °C/min. Vickers hardness value increased with increasing CNT content, and B₄C–CNT composite with 3 mass% CNTs had the highest hardness value of 32.8 GPa. Addition of CNTs and increase in heating rate had a positive effect on the fracture toughness and the highest fracture toughness value, 5.9 MPa m^1/2, was achieved in composite with 3 mass% CNTs.     

Processing and mechanical properties of B4C-SiCw ceramics densified by spark plasma sintering

Homogenous distribution of whiskers in the ceramic matrix is difficult to be achieved. To solve this problem, B₄C-SiC_w powder mixtures were freeze dried from a slurry dispersed by cellulose nanofibrils (CellNF) in this work. Dense B₄C ceramics reinforced with various amounts of SiC_w up to 12 wt% were consolidated by spark plasma sintering (SPS) at 1800 °C for 10 min under 50 MPa. During this process, CellNF was converted into carbon nanostructures. As iron impurities exist in the starting B₄C and SiC_w powders, both thermodynamic calculations and microstructure observations suggest the dissolution and precipitation of SiC_w in the liquids composed of Fe-Si-B-C occurred during sintering. Although not all the SiC_w grains were kept in the final ceramics, B₄C-9 wt% SiC_w ceramics sintered at 1800 °C still exhibit excellent Vickers hardness (35.5 ± 0.8 GPa), flexural strength (560 ± 9 MPa) and fracture toughness (5.1 ± 0.2 MPa·m^1/2), possibly contributed by the high-density stacking faults and twins in their SiC grains, no matter in whisker or particulate forms.     

Mechanical properties and pre-oxidation behavior of spark plasma sintered B4C ceramics using (Ti3SiC2+CeO2/La2O3) as sintering aid

B₄C ceramic with the addition of 5 wt % (Ti₃SiC₂+ CeO₂/La₂O₃) as sintering aids was fabricated by spark plasma sintering at a relatively low temperature of 1650 °C for 5 min at 80 MPa. The phase composition, microstructures, and comprehensive mechanical properties of the ceramics were studied in detail. The existence of reinforced second phase particles, the refinement of the matrix grains, the formation of residual stress along the grain boundaries and the appearance of the mixed fracture mode had a synergetic strengthening effect on the mechanical properties. The flexural strength, fracture toughness and Vickers hardness of B₄C ceramics reached 565.2 ± 21.8/551.0 ± 25.2 MPa, 6.28 ± 0.01/6.41 ± 0.12 MPa·m^0.5, and 28.51 ± 0.86/27.23 ± 1.08 GPa, respectively. In addition, to reduce the crack sensitivity of the ceramic, the ceramics were pre-oxidized at 800 °C for different durations. The flexural strength was increased by approximately 13.4% after the ceramic was oxidized at 800 °C for 45 min due to the crack-healing effect induced by the oxide glass B₂O₃ on the ceramic surface.     

Mechanical properties of nano-grain SiO2 glass prepared by spark plasma sintering

Silicon carbide (SiC) layers were deposited on silica (SiO₂) glass powder by rotary chemical vapor deposition (RCVD) to form SiO₂ glass (core)/SiC (shell) powder; this powder was consolidated by spark plasma sintering (SPS). SiO₂ glass powder with a particle size of 250 nm was coated with 5–10-nm-thick SiC layers. The resultant SiO₂ glass (core)/SiC (shell) powder was consolidated to form a nano-grain SiO₂ glass composite at a relative density above 90% by SPS in the sintering temperature range of 1573–1823 K. The Vickers hardness and fracture toughness of the SiO₂ glass composite at 1723 K were found to be 14.2 GPa and 5.4 MPa m^1/2, respectively.     

Microstructures and mechanical properties of TiB2 composite ceramics with co-addition of Ti and TiC fabricated by SPS

TiB₂ composite ceramics containing different amounts of Ti and TiC were fabricated via spark plasma sintering (SPS), and effects of their addition contents on the microstructure and mechanical properties were discussed. The newly formed phases of TiB with a cubic lattice structure in the composite ceramics were observed. At a relatively low temperature of 1510 °C, pressure of 50 MPa, and holding time of 5 min, the TiB₂ composite ceramic with 30 wt% TiC and 10 wt% Ti additions acquired an excellent strength of 727 MPa and a high toughness of 7.62 MPa m^1/2. The improvement in strength and toughness was attributed to the mixed fracture mode, second phase strengthening, and increased energy consumption for crack propagation caused by the newly formed phases and fine TiC particles. In addition, the significant effects of the Ti and TiC addition contents on the densification temperature and mechanical properties of the composite ceramics were determined using analysis of variance (ANOVA).     

Microstructure and mechanical properties of multiwalled carbon nanotube toughened spark plasma sintered ZrB2 composites

ZrB₂ based composites containing 10 vol.-% carbon nanotubes (CNTs) are synthesised by spark plasma sintering at temperatures ranging from 1600 to 18008C and at an applied pressure of 25?MPa. The effects of sintering temperature on densification behaviour, microstructural evolutions and mechanical properties are presented. Results indicate that ZrB₂-CNT composites fabricated at 16508C have the optimal combination of dense microstructure and properties. The fracture toughness is sensitive to the temperature change and reaches 7.2?MPa m^1/2 for the CNT toughened ZrB₂ ceramics, which is higher than the measured result for monolithic ZrB₂ (3.3?MPa m^1/2). The crack deflection and CNT pullout are the dominant toughening mechanisms.     

Phase composition,microstructure, and mechanical properties of polymer-derived SiOC glass-ceramics reinforced by WC particles

In this work, a tungsten carbide (WC)-containing silicon oxycarbide (SiOC) glass-ceramic was prepared from WC-filled polysiloxane via pyrolysis and subsequent spark plasma sintering (SPS). The sintering behavior of SiOC was investigated by monitoring the densification temperature and shrinkage displacement. The phase composition and microstructure of ceramics were characterized by using FTIR, XRD, SEM, Raman spectrum, and optical microscope. It was shown that upon increasing the sintering temperature from 1400 °C to 1600 °C, the densification of ceramics was further improved, and the disorder of free carbon in SiOC was linearly decreased with sintering temperature. In addition, it was found that the incorporation of WC particles was effective to reinforce the mechanical properties of ceramics, and relevant strengthening mechanisms were discussed here. Finally, a correlation between phase composition, microstructure, and macroscopic performances of SiOC glass-ceramics was successfully derived.     

Microstructure,fracture behaviour and mechanical properties of conductive alumina based composites manufactured by SPS from graphenated Al2O3 powders

Conductive Al₂O₃/graphene composites were manufactured by SPS from Al₂O₃ powders coated with a few graphene layers. Composite powders with a total carbon content of 0.1, 0.6 and 1.0 wt. % were manufactured by chemical vapour deposition. The effect of the graphene content on the microstructure, mechanical and electrical properties of the compacts were studied. Graphene, homogenously located along the grain boundaries, dramatically hindered the Al₂O₃ grain growth. The continuous interconnected graphene network enhanced electrical properties, achieving percolation threshold as low as 0.6 wt. % of graphene. The content of 1 wt. % of graphene increased electroconductivity by 13 orders of magnitude as compared to the monolithic alumina. The indentation fracture toughness increased by 20 % in specimens with 0.6 wt. % graphene content as compared to pure alumina. The presence of 1.0 wt. % of graphene resulted in a slight decrease of elastic modulus and hardness, but strength decreased by 40 %.     

Yb doped MgO transparent ceramics generated through the SPS method

Yb doped (0, 0.02, 0.1 and 0.5 at%) MgO transparent ceramics were synthesized through spark plasma sintering (SPS) at the relatively low temperature of 1100 °C for 5–60 min under a pressure of 105 MPa. The effects of dopant concentration and sintering holding time on the densification and microstructure evolution of MgO ceramics were investigated. All ceramics reached a relative density greater than 99.20%. The 0.02% Yb-doped MgO ceramic sintered at 1100 °C for 60 min showed the highest in-line transmittance, of 80% at 1030 nm, a value close to that of MgO single crystals. Yb dopant improved the transmittance, degree of densification and control of grain growth. Herein, the influence of Yb doping on the crystalline phase and microstructure was explored, and the photoluminescence properties of Yb in transparent MgO ceramics were investigated.     

Physical and structural properties of Ge-rich chalcogenide glass sandwiched by GeS crystalline layers

Ge-rich glass-ceramics sandwiched by GeS crystalline layers were fabricated through 10?h thermal treatments at different temperatures. Surface crystallization is evidenced by XRD investigation of glass-ceramic samples polished by different times. SEM observation shows that the thickness of the crystalline layer is about 100?µm for the sample thermally treated at 395?°C for 10?h. The physical properties, including transmission spectra, density, Vickers hardness, and thermal expansion coefficient, were characterized and discussed with the evolution of GeS crystalline layers. This work not only establishes the correlation between microstructure and physical properties of chalcogenide glass-ceramics sandwiched by GeS, but also provides important evidence of structural similarity for understanding the network structure of Ge-S chalcogenide glasses.     

Fabrication and mechanical properties of Al2O3–TiC ceramic composites synergistically reinforced with multi-walled carbon nanotubes and graphene nanoplates

In this study, Al₂O₃–TiC composites synergistically reinforced with multi-walled carbon nanotubes (MWCNTs) and graphene nanoplates (GNPs) were prepared via spark plasma sintering (SPS). The effects of the MWCNT and GNP contents on the phase composition, mechanical properties, fracture mode, and toughening mechanism of the composites were systematically investigated. The experimental results indicated that the composite grains became more refined with the addition of MWCNTs and GNPs. The nanocomposites presented high compactness and excellent mechanical properties. The composite with 0.8 wt% MWCNTs and 0.2 wt% GNPs presented the best properties of all analysed specimens, and its relative density, hardness, and fracture toughness were 97.3%, 18.38 ± 0.6 GPa, and 9.40 ± 1.6 MPa m^1/2, respectively. The crack deflection, bridging, branching, and drawing effects of MWCNTs and GNPs were the main toughening mechanisms of Al₂O₃–TiC composites synergistically reinforced with MWCNTs and GNPs.     

Spark plasma sintering,mechanical and in-vitro behavior of a novel Sr- and Mg-containing bioactive glass for biomedical applications

The so-called BGMS10, a bioactive glass containing 10 mol.% SrO and 10 mol.% MgO, displays a low inclination to crystallize, as confirmed by its high activation energy (538.9 kJ/mol). Such peculiar aspect and the beneficial use of SPS allow for the obtainment of 99.7 % dense and fully amorphous products at 750 °C. The incipient crystallization in the glass is observed when temperature is increased to 850 °C, while 95 wt. % crystallized ceramics are produced at 950 °C. Main crystalline phases are α- and β-CaSiO₃, with grain size of 89 and 97 nm, respectively. Glass crystallization is accompanied by Young’s modulus increase from 90.92 to 98.38 GPa. On the other hand, partially crystallized samples (850 °C) exhibit higher Vickers hardness (718.8) compared to fully crystallized ones (619.8), which show lower density (98.6 %). In-vitro tests in SBF indicate that the silica-gel film preceding apatite nucleation is mostly formed on the amorphous substrate region.     

Mechanical properties and microstructures of reduced graphene oxide reinforced titanium matrix composites produced by spark plasma sintering and simple shear extrusion

The present research was conducted to improve the mechanical properties of pure titanium, in which a composite reinforced with reduced graphene oxide (RGO) nanosheets was fabricated using spark plasma sintering (SPS) method and was subjected to severe plastic deformation (SPD) process at room temperature with simple shear extrusion (SSE). Its mechanical properties were investigated in terms of tensile and yield strengths applying tension and hardness tests. Moreover, characterizations were accomplished through field emission scanning electron microscopy (FE-SEM) equipped with EDS, light microscopy (LM), and X-ray diffraction (XRD). The obtained results revealed that the grain growth was observed for all the samples in the annealing step, yet the elongation in the highest percentage of RGO was severely limited. Following SSE, the grain size decreased in the severe plastic deformation and consequently, mechanical properties of composite improved. In this regard, the hardness improved from 373 HV after SPS to 536.5 HV after two passes of SSE for composite reinforced by 0.1% RGO; moreover, tensile strength enhanced up to 969 MPa. This nanocomposite might be utilized in diverse fields, particularly in bio applications.