Hydrogen generation from sodium borohydride solution using a ruthenium supported on graphite catalyst

The catalyst with high activity and durability plays a crucial role in the hydrogen generation systems for the portable fuel cell generators. In the present study, a ruthenium supported on graphite catalyst (Ru/G) for hydrogen generation from sodium borohydride (NaBH₄) solution is prepared by a modified impregnation method. This is done by surface pretreatment with NH₂ functionalization via silanization, followed by adsorption of Ru (III) ion onto the surface, and then reduced by a reducing agent. The obtained catalyst is characterized by transmission electron microscope (TEM) and X-ray photoelectron spectroscopy (XPS). Very uniform Ru nanoparticles with sizes of about 10 nm are chemically bonded on the graphite surface. The hydrolysis kinetics measurements show that the concentrations of NaBH₄ and NaOH all exert considerable influence on the catalytic activity of Ru/G catalyst towards the hydrolysis reaction of NaBH₄. A hydrogen generation rate of 32.3 L min⁻¹ g⁻¹ (Ru) in a 10 wt.% NaBH₄ + 5 wt.% NaOH solution has been achieved, which is comparable to other noble catalysts that have been reported.     

Kinetics of NaBH4 hydrolysis on carbon-supported ruthenium catalysts

In this work, different shapes (powder and spherical) of ruthenium-active carbon catalysts (Ru/C) were prepared by impregnation reduction method for hydrogen generation (HG) from the hydrolysis reaction of the alkaline NaBH₄ solution. The effects of temperature, amount of catalysts, and concentration of NaOH and NaBH₄ on the hydrolysis of NaBH₄ solution were investigated with different shapes of Ru/C catalysts. The results show that the HG kinetics of NaBH₄ solution with the powder Ru/C catalysts is completely different from that with the spherical Ru/C catalysts. The main reason is that both mass and heat transfer play important roles during the reaction with Ru/C catalysts. The HG overall kinetic rate equations for NaBH₄ hydrolysis using the powder Ru/C catalysts and the spherical catalysts are described as r = A exp (−50740/RT) [catalyst]^1.05 [NaOH]^−0.13 [NaBH₄]^−0.25 and r = A exp (−52,120/RT) [catalyst]^1.00 [NaOH]^−0.21 [NaBH₄]^0.27 respectively.     

Simple and fast fabrication of polymer template-Ru composite as a catalyst for hydrogen generation from alkaline NaBH4 solution

Polymer template-Ru composite (Ru/IR-120) catalyst was prepared using a simple and fast method for generating hydrogen from an aqueous alkaline NaBH₄ solution. The hydrogen generation rate was determined as a function of solution temperature, NaBH₄ concentration, and NaOH (a base-stabilizer) concentration. The maximum hydrogen generation rate reached 132 ml min⁻¹ g⁻¹ catalyst at 298 K, using a Ru/IR-120 catalyst that contained only 1 wt.% Ru. The catalyst exhibits a quick response and good durability during the hydrolysis of alkaline NaBH₄ solution. The activation energy for the hydrogen generation reaction was determined to be 49.72 kJ mol⁻¹.     

Stability and kinetic studies of MOF‐derived carbon‐confined ultrafine Co catalyst for sodium borohydride hydrolysis

A mesoporous carbon‐confined cobalt (Co@C) catalyst was fabricated by pyrolysis of macroscale Co‐metal–organic framework (MOF) crystals and used to catalyze NaBH₄ hydrolysis for hydrogen production. To reveal the structural changes of cobalt nanoparticles, we characterized the fresh and used Co@C catalysts using X‐ray diffraction (XRD), scanning electron microscope (SEM), transmission electron microscope (TEM), and N₂ adsorption. This MOF‐derived Co@C exhibits high and stable activity toward NaBH₄ hydrolysis. No obvious agglomeration of Co nanoparticles occurred after five consecutive runs, implying good resistance of Co@C composite to metal aggregation. The kinetics of NaBH₄ hydrolysis was experimentally studied by changing initial NaBH₄ concentration, NaOH concentration, and catalyst dosage, respectively. It was found that the hydrogen generation rate follows a power law: r = A exp (?45.0/RT)[NaBH₄]^0.985[cat]^1.169[NaOH]^?0.451 .     

Hydrogen generation from catalytic hydrolysis of sodium borohydride solution using Cobalt–Copper–Boride (Co–Cu–B) catalysts

Co–Cu–B, as a catalyst toward hydrolysis of sodium borohydride solution, has been prepared through chemical reduction of metal salts, CoCl₂·6H₂O and CuCl₂, by an alkaline solution composed of 7.5wt% NaBH₄ and 7.5wt% NaOH. The effects of Co/Cu molar ratio, calcination temperature, NaOH and NaBH₄ concentration and reaction temperature on catalytic activity of Co–Cu–B for hydrogen generation from alkaline NaBH₄ solution have been studied. X-ray diffraction (XRD), scanning electron microscope (SEM) and Nitrogen adsorption–desorption isotherm have been employed to understand the results. The Co–Cu–B catalyst with a Co/Cu molar ratio of 3:1 and calcinated at 400 °C showed the best catalytic activity at ambient temperature. The activation energy of this catalytic reaction is calculated to be 49.6 kJ mol⁻¹.     

Catalytic hydrolysis of NaBH4 over titanate nanotube supported Co for hydrogen production

A Co/HTNT catalyst is developed by immobilizing Co on the surface of titanate nanotubes. The microstructure and composition of the catalyst are investigated with atomic absorption spectroscopy (AAS), high resolution transmission electron microscopy (HRTEM), X-ray diffraction (XRD), Fourier transform infrared spectrometer (FT-IR) and X-ray photoelectron spectroscopy (XPS). The developed Co/HTNT catalyst shows great performance in catalyzing NaBH₄ hydrolysis. The hydrolysis of 25 mg NaBH₄ catalyzed by 50 mg Co/HTNT in 10 g NaOH solution (12.5 wt%) provides a hydrogen production rate of 1.04 L min^?1 g_Co^?1 at 30 °C, and the activation energy of the reaction is 29.68 kJ mol^?1. The high catalytic activity and economical property make this catalyst a promising choice for on-site hydrogen production from NaBH₄ hydrolysis.     

Synthesis of polymer supported Ni (II)-Schiff Base complex and its usage as a catalyst in sodium borohydride hydrolysis

Influence of using as catalysis, Ni-Schiff Base complex which we previously synthesized [1] used to support with amberzyme oxirane resin (A.O.R.) polymer for increasing the catalytic activity in NaBH₄ hydrolysis reaction, to hydrogen generation was studied. The prepared catalyst was characterized by using SEM, XRD, BET, FT-IR analyze technique. Polymer supported Ni-Schiff Base complex catalyzed NaBH₄ hydrolysis reaction was investigated depending on concentration of NaBH₄, concentration of NaOH, temperature, percentage of Ni complex in total polymer supported Ni-Schiff Base complex and amount of catalyst factors. The maximum hydrogen production rate from hydrolysis of sodium borohydride with nickel-based complex catalyst compared to the pure nickel catalyst is increased from 772 mL H₂·g^?1 cat.·min^?1 to 2240 mL H₂ g^?1 cat.·min^?1 [1], and with supported amberzyme oxirane resin polymer this nickel based complex catalyst was increased to 13000 mL H₂·g^?1 cat.·min^?1 at 30 °C. The activation energy of complex catalyzed NaBH₄ hydrolysis reaction was found as 25.377 kJ/mol. This work also includes kinetic information for the hydrolysis of NaBH₄.     

Highly efficient and reactivated electrocatalyst of ruthenium electrodeposited on nickel foam for hydrogen evolution from NaBH4 alkaline solution

Cyclic life of catalyst for hydrolysis of sodium borohydride is one of the key issues, which hinder commercialization of hydrogen generation from sodium borohydride (NaBH₄) solution. This paper is aimed at promoting the cyclic life of Ru/Ni foam catalysts by employing an electro-deposition method. The effect of hydrolysis parameters on hydrolysis of sodium borohydride was studied for improving the catalytic performance. It is found that the hydrogen generation rate (HGR) of the hydrolysis reaction catalyzed by Ru/Ni foam catalyst can reach as high as 23.03 L min^?1 g^?1 (Ru). The Ru/Ni foam catalyst shows good catalytic activity after a cycleability test of 100 cycles by rinsing with HCl, which is considered as more effective method than rinsing with water for recovering the performance of Ru/Ni foam catalyst.     

The use of metallurgical waste sludge as a catalyst in hydrogen production from sodium borohydride

In this study, the metallurgic sludge which contained oil and was obtained as waste of grinding, sharpening and milling parts was used in the production of hydrogen (H₂) from sodium borohydride (NaBH₄). The hydrolysis of NaBH₄ with the metallurgic sludge catalyst was investigated depending on several parameters such as sodium hydroxide (NaOH) concentration, catalyst amount, NaBH₄ concentration and temperature. The obtained metallurgic sludge catalyst was characterized by the XRD, FT-IR and SEM techniques and was evaluated for its activity in the H₂ generation from NaBH₄ hydrolysis. The maximum H₂ production rate from the hydrolysis of NaBH₄ with the metallurgic sludge catalyst was calculated as 9366 ml min⁻¹.g_cat⁻¹. The value of activation energy was found as 48.05 kJ mol⁻¹.     

Hydrogen generation from NaBH4 hydrolysis catalyzed by cobalt (0)-Deposited cross-linked polymer brushes: Optimization with an experimental design approach

Proposing a novel catalyst that achieves catalytic hydrolysis of metal hydrides is an important stage in developing a hydrogen storage system. In this study, a cross-linked gel brush-cobalt (0) composite (Co@P4VP_GB@PMC) has been synthesized to obtain hydrogen from NaBH₄ solution. The morphology, structure, and composition of the obtained catalyst have been characterized by, FTIR, SEM, EDX, BET, XRD, ICP-MS and XPS. The parameters that significantly affect the hydrolysis of NaBH₄ (such as NaBH₄ concentration, NaOH amount, catalyst amount, and temperature) have been investigated using response surface methodology (RSM), an optimization method that has gained increasing importance in recent years. The hydrogen generation rate (HGR) was 4499 mL/min g_cat for Co@P4VP_GB@PMC when the NaBH₄ amount was 241.52 mM, NaOH amount 5 wt%, catalyst amount 10.55 mg and temperature 58.9 °C. Moreover, the apparent activation energy (E_a) for the catalytic hydrolysis reaction has been 41.27 kJmol^-1 obtained under optimum conditions. Additionally, the Co@P4VP_GB@PMC catalyst displayed significant reusability performance for up to five cycles without major loss of its activity. Compared with metal catalysts, this new cross-linked polymer gel brush-cobalt catalyst has excellent potential applications for hydrogen production by hydrolysis of metal hydrides due to its simple synthesis, low cost, and the easy availability of raw materials.     

Highly efficient Co-B catalysts with Chlorella Vulgaris microalgal strain modified using hydrochloric acid as a new support material for hydrogen production from methanolysis of sodium borohydride

In this study, we report for the first time the use of C. Vulgaris microalgal strain containing cellulose in the modified form to be used as a catalyst support material for the production of hydrogen from the methanolysis reaction of sodium borohydride (NaBH₄). Acetic acid, phosphoric acid, and hydrochloric acid (HCl) at different concentrations and impregnation times were used for the protonation of cellulose in the microalgal strain. The cobalt ions were added to this modified support material and, C.Vulgaris microalgal strain-supported Co-B catalyst was obtained. XRD, BET, FTIR, XPS, ICP-MS, TEM, and SEM-EDX analysis were carried out for characterization of the sample. The maximum hydrogen production rate from the methanolysis reaction of NaBH₄ with this catalyst was 13215 ml min⁻¹ g_cat⁻¹. In addition, the activation energy was determined as 25.22 kJ/mol. At the same time, re-usability studies of the microalgal strain-supported Co-B catalyst were performed and it was found that there was no decrease in the % conversion for this catalyst, while the activity decreased. XRD, BET, FTIR, XPS, ICP-MS, TEM, and SEM-EDX.     

Ru–RuO2/C as an efficient catalyst for the sodium borohydride hydrolysis to hydrogen

How to efficiently hydrolyze NaBH₄ to H₂ has been greatly concerned due to its theoretically high hydrogen storage capacity (10.8 wt. %). In this work, Ru–RuO₂/C catalyst is prepared by the galvanic replacement reaction of Ni based material. By evaluating the hydrolysis activity, analyzing the structure and component of the catalysts and exploring the possible reaction channels, we find that Ru–RuO₂/C has the excellent hydrolysis activity of 16.8 L H₂ min⁻¹ g_cat.⁻¹ in 5 wt. % NaBH₄ and 1 wt. % NaOH solution at 323 K, which is higher than most data in open literature. The more reducible RuO₂ (110) crystal at about 423 K plays an important role in the high hydrolysis activity of Ru–RuO₂/C. The ruthenium oxide facilitates the dissociation of water, a rate-determining step of NaBH₄ hydrolysis to H₂, while Ru acts as an active phase for NaBH₄ dissociation. A synergetic effect of RuO₂ and Ru on Ru–RuO₂/C is crucial to the high hydrolysis activity of sodium borohydride and it can also be kept in repeated experiments.     

Effect of Al2O3-supported Cu-Schiff base complex as a catalyst for hydrogen generation in NaBH4 hydrolysis

Cu-Schiff base complex which we previously synthesized (Kilinc et al., 2012) is supported on Al₂O₃. The prepared catalyst is characterized by using SEM, XRD, BET, and FT-IR methods. And Al₂O₃-supported complex is used as a catalyst in NaBH₄ hydrolysis reaction for hydrogen generation. NaBH₄ hydrolysis reactions are investigated depending on the concentration of NaBH₄ and NaOH, temperature, percentage of Cu complex, and amount of catalyst. Maximum reaction rates are 44,453.33 and 57,410.00 mL H₂/g.cat.min at 30°C and 50°C, respectively. The activation energy of NaBH₄ hydrolysis reaction is found as 225,775 kJ^.mol^?1. All the experimental results and literature comparisons show that Al₂O₃-supported Cu-Schiff base complex is a very effective catalyst in NaBH₄ hydrolysis for H₂ generation.     

Synthesis of cobalt-doped catalyst for NaBH4 hydrolysis using eggshell biowaste

In the present study, a cobalt-doped catalyst was prepared from chicken eggshell powder (CEP) biowaste to be used in the hydrolysis of sodium borohydride (NaBH₄). In the presence of the prepared catalyst (CEP_cat), possible effects of the parameters of NaOH concentration (%), catalyst amount (g), NaBH₄ concentration (%), process temperature (^oC) and reusability affecting the hydrolysis of sodium borohydride were examined. The CEP_cat obtained was characterized with FT-IR, TGA, XRD, SEM and EDX analyses. The hydrogen generation rate (HGR) was determined as 432 mL g_Co⁻¹ min⁻¹ in the presence of 1 g CEP_cat, a CoO/CaO ratio of 10/90 and 1% NaBH₄ concentration. The activation energy of the NaBH₄ hydrolysis reaction was calculated as 16.78 kJ mol⁻¹. After 16 reuses of the CEP_cat there was no significant decrease in the hydrogen volume. Compared to the first use while there was an increase in the HGR. These results showed that the CEP_cat prepared has a significant advantage over other catalysts for use in NaBH₄ hydrolysis.     

Hydrogen generation from sodium borohydride hydrolysis by multi-walled carbon nanotube supported platinum catalyst: A kinetic study

In this study, it is aimed to investigate hydrogen (H₂) generation from sodium borohydride (NaBH₄) hydrolysis by multi-walled carbon nanotube supported platinum catalyst (Pt/MWCNT) under various conditions (0–0.03 g Pt amount catalyst, 2.58–5.03 wt % NaBH₄, and 27–67 °C) in detail. For comparison, carbon supported platinum (Pt/C) commercial catalyst was used for H₂ generation experiments under the same conditions. The reaction rate of the experiments was described by a power law model which depends on the temperature of the reaction and concentrations of NaBH₄. Kinetic studies of both Pt/MWCNT and Pt/C catalysts were done and activation energies, which is the required minimum energy to overcome the energy barrier, were found as 27 kJ/mol and 36 kJ/mol, respectively. Pt/MWCNT catalyst is accelerated the reaction less than Pt/C catalyst while Pt/MWCNT is more efficient than Pt/C catalyst, they are approximately 98% and 95%, respectively. According to the results of experiments and the kinetic study, the reaction system based on NaBH₄ in the presence of Pt/MWCNT catalyst can be a potential hydrogen generation system for portable applications of proton exchange membrane fuel cell (PEMFC).     

Preparation,characterization, and properties of Pt/Al2O3/cordierite monolith catalyst for hydrogen generation from hydrolysis of sodium borohydride in a flow reactor

High-purity hydrogen can be generated by hydrolysis of sodium borohydride and used for operating portable proton exchange membrane fuel cells. The monolith supported catalyst is suitable for practical NaBH₄-based hydrogen generation system due to its simple reactor structure miniaturizing for small size applications and easy separation from the spent solution. In the present study, a structured catalyst was prepared by wash-coating the Al₂O₃ sol over the wall of cordierite monolith followed by depositing Pt using incipient wet impregnation method; then the monolithic catalysts were characterized by XRF, XRD, SEM, HRTEM and XPS. The catalytic activity of the Pt-based monolithic catalyst towards hydrolysis of NaBH₄ was tested using a flow reactor under ambient conditions in an autothermal manner. The characterization results show that Pt nanoparticles are highly dispersed on the surface of the Al₂O₃-coated layer. A continuous and stable hydrogen generation can be obtained by feeding the reactant (10 wt% NaBH₄–5 wt % NaOH) into the tube reactor loaded with the monolithic catalyst at feed rates of 0.5–2.0 mL min⁻¹.     

Experimental studies on the catalytic behavior of alloy and core-shell supported Co-Ni bimetallic nano-catalysts for hydrogen generation by hydrolysis of sodium borohydride

Monometallic (Co) and bimetallic (Co-Ni and Co-Cu) oxides catalysts supported on the almond based activated carbon (AC) were prepared by the heterogeneous deposition-precipitation method. The activity of these catalysts was evaluated as a function of reaction temperature, NaOH, and NaBH₄ concentration. Several analysis methods including XRD, XPS, FTIR, TEM, FESEM, ICP-OES, and BET were applied to characterize the structure of prepared samples. Well-dispersed supported bimetallic nano-catalysts with the size of particles below 20 nm were formed by using nickel and copper oxides as a promoter which was confirmed by XRD and TEM techniques. Surface composition of alloy and core-shell cobalt-nickel oxides catalysts was analyzed by ICP-OES which was in a good agreement with nominal content during catalyst preparation. The performance of bimetallic cobalt-nickel oxides catalysts indicated the synergic effect between cobalt and nickel in comparison with monometallic and bimetallic cobalt-copper samples for hydrogen production. Maximum hydrogen generation rate was measured for the supported core-shell catalyst as named Ni1/Co3/AC. The reaction rate increased with increasing the temperature of the alkaline solution as a significant parameter while other operating conditions were kept constant. The optimal values for NaOH and NaBH₄ content were calculated to be 10 wt % for both variables at 30 °C. Hydrogen production rates were calculated to be 252.0, 310.8 and 658.8 mL min^?1.g^?1 by applying Co3/Ni1/AC, Co3-Ni1/AC (alloy) and Ni1/Co3/AC at 30 °C in 5 wt % NaBH₄ and 5 wt % NaOH solutions, respectively. Obtained activation energy (50 kJ mol^?1) illustrated that the suitable catalysts were synthesized for hydrogen generation. The experimental study showed that the hydrolysis of NaBH₄ was a zero-order type reaction with the respect to the sodium borohydride concentration. A semi empirical kinetic model was derived at the various temperatures and NaOH concentrations.     

A study on hydrogen generation from NaBH4 solution using Co-loaded resin catalysts

Hydrogen production via chemical processes has gained great attention in recent years. In this study, Co-based complex catalyst obtained by adsorption of Co metal to Amberlite IRC-748 resin and Diaion CR11 were tested for hydrogen production from alkaline NaBH₄ via hydrolysis process. Their catalytic activity and microstructure were investigated. Process parameters affecting the catalytic activity, such as NaOH concentration, Co percentage and catalyst amount, as well as NaBH₄ concentration and temperature were investigated. Furthermore, characteristics of these catalysts were carried out via SEM, XRD and FT-IR analysis. Hydrogen production rates equal to 211 and 221 ml min⁻¹ g_cat⁻¹ could be obtained with Amberlite IRC-748 resin and Diaion CR11 Co based complex catalysts, respectively. The activation energies of the catalytic hydrolysis reaction of NaBH₄ were calculated as 46.9 and 59.42 kJ mol⁻¹ for Amberlite IRC-748 resin and Diaion CR11 based catalysts respectively kJ mol⁻¹ from the system consisting of 3% Co, 10 wt% NaBH₄ and 7 wt% NaOH as well as 50 mg catalyst dosage. It can be concluded that Co-based resins as catalysts for hydrogen production is an effective alternative to other catalysts having higher rate.     

Investigation on salisylaldimine-Ni complex catalyst as an alternative to increasing the performance of catalytic hydrolysis of sodium borohydride

In this study, 5-amino-2, 4-dichlorophenol-3, 5-ditertbutylsalisylaldimine-Ni complex catalyst is synthesised and used as an alternative to previous studies to produce hydrogen from hydrolysis of sodium borohydride. The resulting complex catalyst is characterised by XRD, XPS, SEM, FT-IR and BET surface area analyses. Experimental works are carried out at 30 °C with 2% NaBH₄, 7% NaOH and 5 mg of catalyst. The maximum hydrogen production rate from hydrolysis of sodium borohydride with nickel-based complex catalyst compared to the pure nickel catalyst is increased from 772 ml min^?1g^?1 to 2240 ml min^?1g^?1 by an increase of 190%. At the same time, the hydrolysis reaction with pure nickel catalyst is completed in 145 min while the hydrolysis reaction with nickel-based complex catalyst is completed in 50 min. The activation energy of this hydrolysis reaction was calculated as 18.16 kJ mol^?1. This work also includes kinetic information for the hydrolysis of NaBH₄.The reusability of the nickel-based complex catalyst used in this study has also been studied. The nickel-based complex catalyst is maintained the activity of 72% after the sixth use, compared to the first catalytic use.     

Accurately measuring the hydrogen generation rate for hydrolysis of sodium borohydride on multiwalled carbon nanotubes/Co–B catalysts

Multiwalled carbon nanotubes supported cobalt–boron catalysts (Co–B/MWCNT) were developed via the chemical reduction of aqueous sodium borohydride with cobalt chloride for catalytic hydrolysis of alkaline NaBH₄ solution. The hydrogen generation (HG) rates were measured on an improved high-accuracy, low-cost and automatic HG rate measurement system based on the use of an electronic balance with high accuracy. The HG of Co–B/MWCNT catalyst was investigated as a function of heat treatment, solution temperature, Co–B loading and supporting materials. The catalyst was mesoporous structured and showed lower activation energy of 40.40 kJ mol⁻¹ for the hydrolysis of NaBH₄. The Co–B/MWCNT catalyst was not only highly active to achieve the average HG rate of 5.1 l min⁻¹ g⁻¹ compared to 3.1 l min⁻¹ g⁻¹ on Co–B/C catalyst under the same conditions but also reasonably stable for the continuous hydrolysis of NaBH₄ solution.