Reduction of energy consumption and pollution emissions for industrial furnace using hydrogen-rich tail gas

Using the recovered tail gas (FG) that consists of 60 mol% (50–70 mol%) of hydrogen gas to replace heavy fuel oil (FO) as furnace fuel was studied. With higher FG/FO ratios, the hydrogen content in the fuel increases so that the volume of flue gas reduces to reduce the furnace internal pressure that leads to slower uprising velocity of the thermal flow in the furnace and hence more efficient thermal transmission in the furnace. The results reveal that complete replacement of fuel oil with the recovered tail gas will reduce about 45.8% of the resulting flue gas, lower the furnace radiation zone temperature by 45 °C, raise the furnace convection zone temperature by 18 °C. Additionally, the annual savings of heavy fuel oil can be 2.3 × 10⁴ m³ heavy fuel oil with the reduction of 53.4 tons SO_x emission, 21.9 tons of NO_x emission and 4.9 × 10⁴ tons of CO₂ emission. Therefore, reusing the recovered tail gas to completely replace heavy fuel oil (FO) as the furnace fuel along with operational adjustments of fresh air flow rate and flue baffle angles will alleviate the discharge of greenhouse gas.     

Hydrogen production from 2-propanol over Pt/Al2O3 and Ru/Al2O3 catalysts in supercritical water

One of the alternative energy sources to fossil fuels is the use of hydrogen as an energy carrier, which provides zero emission of pollutants and high-energy efficiency when used in fuel cells, hydrogen internal combustion engines (HICE) or hydrogen-blend gaseous fueled internal combustion engines (HBICE). The gasification of organics in supercritical water is a promising method for the direct production of hydrogen at high pressures, with very short reaction times. In this study, hydrogen production from 2-propanol over Pt/Al₂O₃ and Ru/Al₂O₃ catalysts was investigated in supercritical water. To investigate the influences on hydrogen production, the experiments were carried out in the temperature range of 400–550 °C and in the reaction time range of 10–30 s, under a pressure of 25 MPa. In addition, different 2-propanol concentrations and reaction pressures were tested in order to comprehend the effects on the gasification yield and hydrogen production. It was found that Pt/Al₂O₃ catalyst was much more selective and effective for hydrogen production when compared to Ru/Al₂O₃. During the catalytic gasification of a 0.5 M solution of 2-propanol, a hydrogen content up to 96 mol% for a gasification yield of 5 L/L feed was obtained.     

Hydrogen production from oil sludge gasification/biomass mixtures and potential use in hydrotreatment processes

Gasification of oil sludge (OS) from crude oil refinery and biomass was investigated to evaluate hydrogen production and its potential use in diesel oil hydrodesulphurization process. Gasification process was studied by Aspen Hysys^® tools, considering different kinetic model for main OS compounds. Air and superheated steam mixtures as gasifying agents were simulated. Gasification parameters like: temperature, syngas chemical composition and gas yield were evaluated. Results showed OS thermal conversion needs a working temperature above 1300 °C to ensure a high conversion (>90%) of OS compounds. Thermal energy requirement for gasification was estimated between 0.80 and 1.25 kWh/kg OS, considering equivalence air (ER) and steam/oil sludge (SOS) ratio between 0.25-0.37 and 0.2–1.5 kg steam/kg OS, respectively. The gas yield was 2.28 Nm³/kg OS, with a H₂ content close to 25 mol%, for a H₂ potential production about 1.84 Nm³ H₂/kg OS; nevertheless, when OS and biomass mixtures are used, hydrogen production increases to 3.51 Nm³ H₂/kg OS, meaning 37% of H₂ (from natural gas) required for diesel oil hydrodesulphurization could be replaced, becoming an added value technological alternative for OS waste conversion as a source of H₂, inducing a considerable reduction of greenhouse gases and non-renewables resources.     

Heat integration modeling of hydrogen production from date seeds via steam gasification

The purpose of the current study is to identify the potential of energy-efficient hydrogen (H₂) production from date seeds as biomass via steam gasification process along with heat integration in Gulf countries. A reaction kinetics model has been established for steam gasification with in-situ carbon dioxide (CO₂) capture of date seeds using MATLAB software. The kinetics of reactions involved in the gasification process was calculated using the optimization parameters fitting approach. The heat integration model has been developed via mixed integer nonlinear programming (MINLP) in MATLAB. In the parametric study, temperature and steam/biomass ratio considered their impact on syngas composition and energy recovery. Results showed that both variables have a strong positive effect on H₂ production and depicted maximum production of 68 mol% at a temperature of 750 °C with steam/biomass ratio of 1.2. Methane (CH₄) and CO₂ production were low in the product gas, which showed the activity of water gas shift reaction, methanation reaction, and carbonation reaction. Utilization of waste heat via process heat integration within the system reduced system's external heat load. More than 70% of energy recovered, which could be utilized for gasification and steam production. Energy analysis and process heat integration proved a prospective approach for energy-efficient and sustainable hydrogen production from date seeds.     

ZECOMIX: Performance of alternative lay-outs

ZECOMIX is a plant for hydrogen production and power generation using coal as a primary energy source and with nearly zero emissions. The global lay-out can be divided in 5 sectors: coal gasification, O₂ production, CO₂ capture, CO₂ sequestration, power generation. Coal is hydro gasified using a stream of hydrogen internally recycled. The syngas, mainly methane, is then reformed with steam and CaO in such a way to obtain a gaseous stream of hydrogen and steam separated from CaCO₃ which is solid. CaO is then regenerated inside a calciner which produce also a gaseous stream of CO₂ which has to be stored. The stream of hydrogen is burned with stoichiometric O₂ and the resulting steam is expanded in a steam power plant. After having focused our efforts on the coal gasification and CO₂ capture, we selected a layout for these sections and analysed the possibility to cogenerate hydrogen and power. The results confirmed that cogeneration is the most efficient solution and ZECOMIX seems to be an interesting option.     

Molecular dynamic investigation on sulfur migration during hydrogen production by benzothiophene gasification in supercritical water

Benzothiophene (BT) is a key sulfur-containing intermediate product in the thermal conversion process of coal and heavy oil. The migration process of the sulfur element may affect the thermal utilization design of BT. In this paper, BT was used as a model compound to simulate the supercritical water gasification (SCWG) process by molecular dynamics with a reactive force field (ReaxFF) method, and the laws of hydrogen production and sulfur migration mechanisms were obtained. Increasing the molecule number of supercritical water (SCW) and increasing the reaction temperature can enhance the generation of hydrogen and promote the conversion of organic sulfur to inorganic sulfur. Water was the main source of H₂, and H₂S was the main gaseous sulfur-containing product. SCW had a certain degree of oxidation due to a large number of hydroxyl radicals, which could increase the valence of sulfur. The conversion process of BT in SCW was mainly divided into four stages, including thiophene ring-opening; sulfur separation or carbon chain broke with sulfur retention; carbon chain cleaved, and gas generation. The lumped kinetic parameters of the conversion of sulfur in BT to inorganic sulfur were calculated, and the activation energy was 369.98 kJ/mol, which was much lower than those under pyrolysis conditions. This article aims to clarify the synergistic characteristics of hydrogen production and sulfur migration in the SCWG process of BT from the molecular perspective, which is expected to provide a theoretical basis for pollutant directional removal during hydrogen production by sulfur-containing organic matters in SCW.     

Process analysis of hydrogen production from biomass gasification in fluidized bed reactor with different separation systems

Gasification is one of the most effective and studied methods for producing energy and fuels from biomass as different biomass feedstock can be handled, with the generation of syngas consisting of H₂, CO, and CH₄, which can be used for several applications. In this study, the gasification of hazelnut shells (biomass) within a circulating bubbling fluidized bed gasifier was analyzed for the first time through a quasi-equilibrium approach developed in the Aspen Plus environment and used to validate and improve an existing bubbling fluidized bed gasifier model. The gasification unit was integrated with a water-gas shift (WGS) reactor to increase the hydrogen content in the outlet stream and with a pressure swing adsorption (PSA) unit for hydrogen separation. The amount of dry H₂ obtained out of the gasifier was 31.3 mol%, and this value increased to 47.5 mol% after the WGS reaction. The simulation results were compared and validated against experimental data reported in the literature. The process model was then modified by replacing the PSA unit with a palladium membrane separation module. The final results of the present work allowed comparison of the effects of the two conditioning systems, PSA and palladium membrane, indicating a comparative increase in the hydrogen recovery ratio of 28.9% with the palladium membrane relative to the PSA configuration.     

Hydrothermal gasification of microalgae over nickel catalysts for production of hydrogen-rich fuel gas: Effect of zeolite supports

A series of Ni catalysts with different zeolites were prepared by wet impregnation method and used to catalyze supercritical water gasification (SCWG) of microalgae for production of hydrogen-rich fuel gas under conditions of 430 °C, 60 min, ρ_H₂O = 0.162 g/cm³, 2 g/g Ni/zeolites. Compared with noncatalytic SCWG, the presence of Ni/zeolite could increase the hydrogen gasification efficiency and carbon gasification efficiency by promoting water–gas shift and steam reforming reactions which are mainly affected by the amount of strong acid sites and Ni, respectively. The highest carbon gasification efficiency (CGE) and hydrogen gasification efficiency (HGE) of 23.61% and 23.55% were achieved with Ni/HY (Na₂O, 0.8%). The gaseous produced mainly consisted of H₂ and CO₂. The H₂ content in the gaseous products varied from 27.15 to 40.51% depending on the Ni/zeolites and increased with increasing the SiO₂/Al₂O₃ molar ratio of HZSM-5, which is 2.3–3.6 times higher than that of produced without catalyst. The H₂ yield varied between 2.57 and 3.61 mmol/g depending on the Ni/zeolites and increased from 2.19 to 5.61 mmol/g with increasing the SiO₂/Al₂O₃ molar ratio from 50:1 to 170:1, which is 3.6–7.8 times higher than that of produced without catalyst. Coke formation, surface area loss, and sintering of Ni could decrease the activity of the Ni/zeolites.     

Catalytic gasification of light and heavy gas oils in supercritical water

Canada has the third-largest oil sand reserves in the world as a result of which, it generates considerable amounts of light gas oil and heavy gas oil through petroleum distillation. With the escalating energy demands, it has become essential to explore alternative fuel resources from biomass and petrochemical residues. This study explores the potential of supercritical water gasification to transform light and heavy gas oils to hydrogen-rich syngas through the optimization of process conditions such as temperature (375–675 °C), feed concentration (20–35 wt%) and reaction time (30–75 min). Nickel-supported functionalized carbon nanotubes (10%Ni/FCNT) were synthesized for application in catalytic supercritical water gasification. The functionalization of carbon nanotubes resulted in an increase in their surface area from 108 m²/g (in pristine CNT) to 127 m²/g (in FCNT) and 122 m²/g (in 10%Ni/FCNT). The impregnation of catalytic nickel particles onto carbon nanotubes was confirmed through X-ray diffraction (XDR) and scanning electron microscopy-energy dispersive spectroscopy (SEM-EDS). Fourier-transform infrared (FTIR) spectroscopy of both gas oils revealed the presence of aliphatics, alkyl-aryl ethers and sulfur-containing compounds among several other aromatics. Light gas oil revealed higher hydrogen yields of 3.32 mol/kg compared to that of heavy gas oil (2.79 mol/kg) at optimal process conditions, i.e. 675 °C and 75 min, 20 wt% feed concentration. However, 10%Ni/FCNT enhanced hydrogen yields (4.46 mol/kg), total gas yield (9.22 mol/kg), hydrogen selectivity (94%) and lower heating value (1685 MJ/kg) of product gases obtained from light gas oil in contrast to heavy gas oil. This study indicates a tremendous potential of gas oils for hydrogen generation via hydrothermal gasification.     

Catalytic supercritical water gasification of aqueous phase directly derived from microalgae hydrothermal liquefaction

Microalgae (N. chlorella) hydrothermal liquefaction (HTL) was conducted at 320 °C for 30 min to directly obtain original aqueous phase with a solvent-free separation method, and then the supercritical water gasification (SCWG) experiments of the aqueous phase were performed at 450 and 500 °C for 10 min with different catalysts (i.e., Pt-Pd/C, Ru/C, Pd/C, Na₂CO₃ and NaOH). The results show that increasing temperature from 450 to 500 °C could improve H₂ yield and TGE (total gasification efficiency), CGE (carbon gasification efficiency), HGE (hydrogen gasification efficiency), TOC (total organic carbon) removal efficiency and tar removal efficiency. The catalytic activity order in improving the H₂ yield was NaOH > Na₂CO₃ > None > Pd/C > Pt-Pd/C > Ru/C. Ru/C produced the highest CH₄ mole fraction, TGE, CGE, TOC removal efficiency and tar removal efficiency, while NaOH led to the highest H₂ mole fraction, H₂ yield and HGE at 500 °C. Increasing temperature and adding proper catalyst could remarkably improve the SCWG process above, but some N-containing compounds were difficult to be gasified. This information is valuable for guiding the treatment of the aqueous phase derived from microalgae HTL.     

Biofuels from algae for sustainable development

Microalgae are photosynthetic microorganisms that can produce lipids, proteins and carbohydrates in large amounts over short periods of time. These products can be processed into both biofuels and useful chemicals. Two algae samples (Cladophora fracta and Chlorella protothecoid) were studied for biofuel production. Microalgae appear to be the only source of renewable biodiesel that is capable of meeting the global demand for transport fuels. Microalgae can be converted to biodiesel, bioethanol, bio-oil, biohydrogen and biomethane via thermochemical and biochemical methods. Industrial reactors for algal culture are open ponds, photobioreactors and closed systems. Algae can be grown almost anywhere, even on sewage or salt water, and does not require fertile land or food crops, and processing requires less energy than the algae provides. Microalgae have much faster growth-rates than terrestrial crops. the per unit area yield of oil from algae is estimated to be from 20,000 to 80,000 liters per acre, per year; this is 7–31 times greater than the next best crop, palm oil. Algal oil can be used to make biodiesel for cars, trucks, and airplanes. The lipid and fatty acid contents of microalgae vary in accordance with culture conditions. The effect of temperature on the yield of hydrogen from two algae (C. fracta and C. protothecoid) by pyrolysis and steam gasification were investigated in this study. In each run, the main components of the gas phase were CO₂, CO, H₂, and CH₄.The yields of hydrogen by pyrolysis and steam gasification processes of the samples increased with temperature. The yields of gaseous products from the samples of C. fracta and C. protothecoides increased from 8.2% to 39.2% and 9.5% to 40.6% by volume, respectively, while the final pyrolysis temperature was increased from 575 to 925 K. The percent of hydrogen in gaseous products from the samples of C. fracta and C. protothecoides increased from 25.8% to 44.4% and 27.6% to 48.7% by volume, respectively, while the final pyrolysis temperature was increased from 650 to 925 K. The percent of hydrogen in gaseous products from the samples of C. fracta and C. protothecoides increased from 26.3% to 54.7% and 28.1% to 57.6% by volume, respectively, while the final gasification temperature was increased from 825 to 1225 K. In general, algae gaseous products are higher quality than gaseous products from mosses.     

Integrated adsorption steam gasification for enhanced hydrogen production from palm waste at bench scale plant

The generation of hydrogen-enriched synthesis gas from catalytic steam gasification of biomass with in-situ CO₂ capture utilizing CaO has a high perspective as clean energy fuels. The present study focused on the process modeling of catalytic steam gasification of biomass using palm empty fruit bunch (EFB) as biomass for hydrogen generation through experimental work. Experiment work has been carried out using a fluidized bed gasifier on a bench-scale plant. The established model integrates the kinetics of EFB catalytic steam gasification reactions, in-situ capturing of CO₂, mass and energy balance calculations. Chemical reaction constants have been calculated via the parameters fitting optimization approach. The influence of operating parameters, mainly temperature, steam to biomass, and sorbent to biomass ratio, was investigated for the hydrogen purity and yield through the experimental study and developed model. The results predicted approximately 75 vol% of the hydrogen purity in the product gas composition. The maximum H₂ yield produced from the gasifier was 127 gH₂/kg of EFB via experimental setup. The increase in both steam to biomass ratio and temperature enhanced the production of hydrogen gas. Comparing the results with already published literature showed that the current system enables to produce a high amount of hydrogen from EFB.     

Influence of NaOH and Ni catalysts on hydrogen production from the supercritical water gasification of dewatered sewage sludge

Dewatered sewage sludge was treated with NaOH additive and Ni catalyst in supercritical water in a high-pressure autoclave to examine the effects of separate and combined NaOH additive and Ni catalyst on hydrogen generation. The effects of Ni/NaOH ratio on hydrogen production were also investigated to identify possible catalytic mechanism and interactions. NaOH and Ni, separately or in combination, improved the hydrogen production and hydrogen gasification efficiency. The addition of NaOH additive not only promoted the water–gas shift reaction, but also favored H₂ generation of Ni catalyst by capturing CO₂. The hydrogen yield of combined catalysts with different Ni/NaOH ratios was higher than the theoretical sum of hydrogen yield from the mixture by 10–33%. The largest hydrogen yield, of 4.8 mol per kilogram of organic matter, which was almost five times as much as without catalyst, was achieved with the addition of 3.33 wt% Ni and 1.67 wt% NaOH. The combined NaOH additive and Ni catalyst also improved the gasification of several other dewatered sewage sludges, increasing the hydrogen yield by four to twelve times that seen without catalyst. Combined NaOH additive and Ni catalyst are effective in dewatered sewage sludge gasification at low temperature.     

Hydrogen generation in crushed rocks saturated by crude oil and water using microwave heating

Fossil-based hydrogen (H₂) production, such as steam methane reforming (SMR), typically occurs at surface facilities using hydrocarbons as a major feedstock. Such approach generates significant amount of byproduct carbon dioxide (CO₂) and requires the costly carbon capture and geological storage. Here we propose a novel approach to generate hydrogen within petroleum reservoirs using the remaining/unrecovered oil and gas. To validate this scientific proof-of-concept, we use microwave (MW) heating to initiate the reactions of crude oil, water, and/or catalysts in crushed rock samples. A maximum of 63% ultimate hydrogen content is obtained in generated gas mixtures, while CO₂ is always less than 1%. Besides hydrocarbon cracking, additional hydrogen is generated by water-gas shift reactions. Water-oil ratios in rocks also affect hydrogen yield, with 1:1 appearing as an optimal ratio. Furthermore, we find that iron catalysts can accelerate reaction rate but has limited effects on ultimate hydrogen yield. Metal minerals in rocks may act as natural catalysts to enhance hydrogen generation. Overall, this work demonstrates the technical feasibility of in-situ hydrogen generation directly from petroleum reservoirs.     

Exergy analysis of biomass staged-gasification for hydrogen-rich syngas

Using Aspen Plus simulations, exergy analyses of hydrogen-rich syngas production via biomass staged-gasification are carried out for three configurations, namely, staged-gasification with pyrolysis gas combustion and char gasification (C-1), staged-gasification with pyrolysis gas reforming and char gasification (C-2), and staged-gasification with pyrolysis gas reforming and char combustion (C-3). The results show that, for the gasification and reforming processes, the exergy loss of pyrolysis gas with tar reforming is less than that of char gasification. As for the system, it is conducive to generating hydrogen by making full use of the hydrogen element (H) in biomass instead of the H in water. The benefits of C-1 are that it removes tar and produces higher yield and concentration of hydrogen. However, C-2 is capable of obtaining higher exergy efficiency and lower exergy loss per mole of H₂ production. C-3 theoretically has greater process performances, but it has disadvantages in tar conversion in practical applications. The appropriate gasification temperature (T_G) are in the range of 700–750 °C and the appropriate mass ratio of steam to biomass (S/B) are in the range of 0.6–0.8 for C-1 and C-3; the corresponding parameters for C-2 are in the ranges of 650–700 °C and 0.7–0.8, respectively.     

Boiling coal in water: Hydrogen production and power generation system with zero net CO2 emission based on coal and supercritical water gasification

Coal is the single most important fuel for power generation today. Nowadays, most coal is consumed by means of “burning coal in air” and pollutants such as NO_x, SO_x, CO₂, PM2.5 etc. are inevitably formed and mixed with excessive amount of inner gases, so the pollutant emission reduction system is complicated and the cost is high. IGCC is promising because coal is gasified before utilization. However, the coal gasifier mostly operates in gas environments, so special equipments are needed for the purification of the raw gas and CO₂ emission reduction. Coal and supercritical water gasification process is another promising way to convert coal efficiently and cleanly to H₂ and pure CO₂. The gasification process is referred to as “boiling coal in water” and pollutants containing S and N deposit as solid residual and can be discharged from the gasifier. A novel thermodynamics cycle power generation system was proposed by us in State Key Laboratory of Multiphase Flow in Power Engineering (SKLMFPE) of Xi'an jiaotong University (XJTU), which is based on coal and supercritical water gasification and multi-staged steam turbine reheated by hydrogen combustion. It is characterized by its high coal-electricity efficiency, zero net CO₂ emission and no pollutants. A series of experimental devices from quartz tube system to a pilot scale have been established to realize the complete gasification of coal in SKLMFPE. It proved the prospects of coal and supercritical water gasification process and the novel thermodynamics cycle power generation system.     

Thermodynamic evaluation of hydrogen production from methane

Exergetic and energetic analysis has been utilized to estimate the effect of process design and conditions on the hydrogen purity and yield, exergetic efficiencies and CO₂ avoided. Methane was chosen as a model compound for evaluating single stage separation. Simple steam reforming was considered as the base – case system. The other chemical processes that were considered were steam reforming with CO₂ capture with and without chemical looping of a reactive carbon dioxide removal agent, and steam gasification with both the Boudouard reaction catalyst and the reactive carbon dioxide removal agent with and without the solids regeneration. The information presented clearly demonstrates the differences in efficiencies between the various chemical looping processes for hydrogen generation. The incremental changes in efficiencies as a function of process parameters such as temperature, steam amount, chemical type and amount were estimated. Energy and exergy losses associated with generation of syngas, separation of hydrogen from CO_x as well as exergetic loss associated with emissions are presented. The optimal conditions for each process by minimizing these losses are presented. The majority of the exergy destruction occurs due to the high irreversibility of chemical reactions. The results of this investigation demonstrate the utility of exergy analysis. The paper provides a procedure for the comparison of various technologies for the production of hydrogen from carbon based materials based on First and Second Law Analysis. In addition, two figures of merit, namely the comparative advantage factor and the sustainable advantage factor have been proposed to compare the various hydrogen production methods using carbonaceous fuels.     

Hydrogen production by biomass gasification in a fluidized-bed reactor promoted by an Fe/CaO catalyst

Biomass gasification for hydrogen production was performed in a continuous-feeding fluidized-bed with the use of Fe/CaO catalysts. The relationship between catalyst properties and biomass gasification efficiencies was studied. The findings indicated that only CaO was involved in the enhancement of char gasification, resulting in an increased hydrogen production. However, CaO was also easily deactivated by biomass tar. The characterization results indicated that when CaO was impregnated with Fe, Ca₂Fe₂O₅ formed on the surface of the support. Ca₂Fe₂O₅ decomposed polyaromatic tar but was not effective in char gasification. The synergistic effects between Fe and CaO that effectively enhanced biomass gasification mainly involved combustion and pyrolysis, and the biomass gasification products, i.e., char and tar, were further gasified, indicating that tailor-made Fe/CaO catalysts prevented CaO deactivation by tar, thus promoting biomass gasification and hydrogen production.     

Robust modelling development for optimisation of hydrogen production from biomass gasification process using bootstrap aggregated neural network

In this study, a robust model using bootstrapped aggregated neural network (BANN) was developed for optimising operating conditions of a two-stage gasification for high carbon conversion, high hydrogen yield and low CO₂. The developed BAAN model predicted accurately (R² of 0.999) the gas composition and the 95% confidence bounds for model predictions on unseen validation data indicated good prediction reliability for various feedstock. The BANN was also used to predict the optimum operating condition for hydrogen production from waste wood (1st stage temperature of 900 °C, 2nd stage temperature of 1000 °C, steam/carbon molar ratio of 5.7) to achieve high hydrogen (71–72 mol%), gas yield (98–99 wt%) and low CO₂ (17–18 mol%). The optimal conditions were tested in the laboratory and the experimental results agreed well with the predicted data with an error of 0.01–0.05. Sensitivity analysis revealed that an increase in temperatures for both stages and high steam/carbon ratio favoured the H₂ production and carbon conversion.     

Hydrogen production from fossil and renewable sources using an oxygen transport membrane

Oxygen transport membranes (OTMs) made of mixed ion-electron conductors can be used to increase the production of hydrogen from fossil and renewable sources. This study describes two methods for producing hydrogen with La_0.7Sr_0.3Cu_0.2Fe_0.8O_3−δ (LSCF7328), an OTM material that is easily prepared, exhibits good mechanical properties, and is stable in severe gas conditions. In tests with thin-film (thickness ≈22 μm) LSCF7328 membranes, hydrogen was produced by flowing simulated product streams from CO₂ gasification of coal on one side of the OTM and steam on the other side. In this method, the so-called coal gas on the oxygen-permeate side drives the removal of oxygen from the other side of the OTM, where hydrogen and oxygen are produced by water splitting. With CO (99.5% purity) flowing on the oxygen-permeate side, the hydrogen production rate was measured to be ≈4.7 cm³/min-cm² at 900 °C, indicating that hydrogen can be produced at a significant rate by using product streams from coal gasification. This process also yields a CO₂-rich product stream that is ready for sequestration. In another test, a tubular LSCF7328 was found to increase the hydrogen production from ethanol reforming by supplying high-purity oxygen from air.