Effect of temperature and fluid velocity on corrosion mechanism of low carbon steel in presence of 2-hydrazino-4,7-dimethylbenzothiazole in industrial water medium

The corrosion inhibition of 2-hydrazino-4,7-dimethylbenzothiazole on low carbon steel in industrial water has been investigated at different temperatures and fluid velocities at different concentrations of the inhibitor using mass loss, potentiodynamic polarization and electrochemical impedance spectroscopy measurements. The results showed that corrosion resistance increased by increasing the inhibitor concentration. Optimization of the three variables has been made and correlating the results obtained using Box–Wilson statistical method. The adsorption process on low carbon steel surface obeys Flory–Huggins isotherm. The values of ΔG_ads obtained suggest that, the adsorption process of 2-HMBT on low carbon steel is chemisorption. The activation energy increased with increasing the concentration of inhibitors leading to decrease of the pre-exponential factor, and the entropy of activation increased negatively in the presence of inhibitor. SEM was used to identify the film formed on the metal surface.     

Electrochemical and theoretical investigation on the corrosion inhibition of mild steel by thiosalicylaldehyde derivatives in hydrochloric acid solution

Inhibitory effect of three Schiff bases 2-{[(2-sulfanylphenyl)imino]methyl}]phenol (A), 2-{[(2)-1-(4-methylphenyl)methylidene]amino}-1-benznethiol (B), and 2-[(2-sulfanylphen-yl)ethanimidoyl)]phenol (C) on corrosion of mild steel in 15% HCl solution has been studied using weight loss measurements, polarization and electrochemical impedance spectroscopy (EIS) methods. The results of the investigation show that the compounds A and B with mean efficiency of 99% at 200 mg/L additive concentration have fairly good inhibiting properties for mild steel corrosion in hydrochloric acid, and they are as mixed inhibitor. All measurements show that inhibition efficiencies increase with increase in inhibitor concentration. This reveals that inhibitive actions of inhibitors were mainly due to adsorption on mild steel surface. Adsorption of these inhibitors follows the Langmuir adsorption isotherm. Thermodynamic adsorption parameters (K_ads, ΔG_ads) of studied Schiff bases were calculated using the Langmuir adsorption isotherm. Activation parameters of the corrosion process such as activation energies, E_a, activation enthalpies, ΔH^∗, and activation entropies, ΔS^∗, were calculated by the obtained corrosion currents at different temperatures. Obvious correlation was found between the corrosion inhibition efficiency and the calculated parameters. The obtained theoretical results have been adapted with the experimental data.     

On the inhibition of mild steel corrosion by 4-amino-5-phenyl-4H-1, 2, 4-trizole-3-thiol

The corrosion inhibition of mild steel in a 2.5 M H₂SO₄ solution by 4-amino-5-phenyl-4H-1, 2, 4-trizole-3-thiol (APTT) was studied at different temperatures, utilising open circuit potential, potentiodynamic and impedance measurements. The results indicate that APTT performed as an excellent mixed-type inhibitor for mild steel corrosion in a 2.5 M H₂SO₄ solution and that the inhibition efficiencies increased with the inhibitor concentration but decreased proportionally with temperature. The kinetic and thermodynamic parameters for adsorption of APTT on the mild steel surface were calculated. A chemisorption mechanism of APTT molecules on the mild steel surface was proposed based on the thermodynamic adsorption parameters.     

Inhibition effect of 6-benzylaminopurine on the corrosion of cold rolled steel in H2SO4 solution

The inhibition effect of 6-benzylaminopurine (BAP) on the corrosion of cold rolled steel (CRS) in 1.0-7.0 M H₂SO₄ at 25-50 °C was studied by weight loss and potentiodynamic polarization methods. Fourier transform infrared spectroscopy (FTIR) and atomic force microscope (AFM) were used to characterize the CRS surface. The results showed that BAP was a good inhibitor in 1.0 M H₂SO₄, and the adsorption of BAP obeyed the Temkin adsorption isotherm. Polarization curves showed that BAP acted as a mixed-type inhibitor in sulfuric acid. Depending on the results, the inhibitive mechanism was proposed.     

The inhibition of mild steel corrosion in acidic medium by 1-methyl-3-pyridin-2-yl-thiourea

The effect of 1-methyl-3-pyridin-2-yl-thiourea on the corrosion resistance of mild steel in H₂SO₄ solution was investigated by different techniques. The results show that the inhibition efficiency increases with the increase of inhibitor concentration. This compound affects both the anodic dissolution of steel and the hydrogen evolution reaction in 0.5 M H₂SO₄. The adsorption of this inhibitor is also found to obey the Langmuir adsorption isotherm. From the adsorption isotherm, value of the ΔG_ads for the adsorption process was calculated. From the corrosion rate obtained at 25-45 ± 1 °C E_a, ΔH_a and possible mechanism have been proposed.     

Corrosion inhibition of Armco iron by 2-mercaptobenzimidazole in sodium chloride 3% media

The effect of 2-mercaptobenzimidazole (2MBI) on the corrosion of Armco iron in NaCl media has been investigated in relation to the concentration of the inhibitor by various corrosion monitoring techniques. Surface morphology was studied by scanning electron microscopy (SEM). Results obtained revealed that 2MBI is a good anodic inhibitor. The addition of increasing concentrations of 2MBI moves the corrosion potential towards positive values and reduces the corrosion rate. EIS results show that the changes in the impedance parameters (R_t and C_dl) with concentrations of 2MBI is indicative of the adsorption of these molecules leading to the formation of a protective layer on iron surface. The adsorption of this compound is also found to obey Langmuir’s adsorption isotherm in NaCl.     

Sodium molybdate as a corrosion inhibitor for aluminium in H3PO4 solution

The inhibition effect of sodium molybdate (Na₂MoO₄) on the corrosion of aluminium in 1.0 M H₃PO₄ solution was studied by weight loss, potentiodynamic polarisation curves and electrochemical impedance spectroscopy (EIS) methods. The results show that Na₂MoO₄ is a good inhibitor, and the inhibition efficiency obtained by three methods is higher than 84% at 20 mM. The adsorption of Na₂MoO₄ obeys Freundlich isotherm at lower concentrations (1–7 mM), while Langmuir isotherm at higher concentrations (7–20 mM). Polarisation curves indicate that Na₂MoO₄ acts as an anodic inhibitor. EIS spectra exhibit three loops (two capacitive loops and one inductive loop).     

Inhibition of the corrosion of steel in hydrochloric acid solution by some organic molecules containing the methylthiophenyl moiety

The corrosion inhibition effect of 2-[4-(methylthio) phenyl] acetohydrazide (HYD), 2-{[4-(methylthio) phenyl] acetyl} hydrazinecarbothioamide (TAD) and 5-[4-(methylthio) benzyl]-4H-1,2,4-triazole-3-thiol (TRD) on steel in 1.0 M HCl was investigated by mass loss and electrochemical methods. The effect of concentration, temperature and immersion time was studied. The results indicated that the compounds are efficient, mixed type and pursue Flory–Huggins adsorption isotherm. The inhibition efficiency at lower concentration of inhibitor decreased with temperature while at higher concentration, it is retained and the calculated free energy attributes this to comprehensive adsorption. The efficiency stands in the order TRD > TAD > HYD and is confirmed by the Quantum studies.     

A comparative study of the corrosion inhibition of mild steel in sulphuric acid by 4,4-dimethyloxazolidine-2-thione

The corrosion protection of mild steel in a 2.5 M H₂SO₄ solution by 4,4-dimethyloxazolidine-2-thione (DMT) was studied at different temperatures by measuring changes in open circuit potential (OCP), potentiodynamic polarisation and electrochemical impedance spectroscopy (EIS). Corrosion current densities calculated from EIS data were comparable to those obtained from polarisation measurements. Results showed that DMT inhibited mild steel corrosion in a 2.5 M H₂SO₄ solution and indicated that the inhibition efficiencies increased with the concentration of inhibitor, but decreased proportionally with temperature. Polarisation curves showed that DMT is a mixed-type inhibitor. Changes in impedance parameters suggested the adsorption of DMT on the mild steel surface, leading to the formation of protective films. The DMT adsorption on the mild steel surface followed the Langmuir adsorption isotherm. The kinetic and thermodynamic parameters for dissolution and adsorption were investigated. Comprehensive adsorption (physisorption and chemisorption) of the inhibitor molecules on the mild steel surface was suggested based on the thermodynamic adsorption parameters.     

N-Aminorhodanine as an effective corrosion inhibitor for mild steel in 0.5 M H2SO4

The corrosion inhibition effect of N-aminorhodanine (N-AR) on mild steel (MS) in 0.5 M H₂SO₄ was studied in both short and long immersion duration using potentiodynamic polarization, electrochemical impedance spectroscopy (EIS), linear polarization resistance (LPR), chronoamperometry and hydrogen gas evolution. The surface morphology of MS was examined with scanning electron microscopy (SEM) in absence and presence inhibitor. The inhibitor adsorption process on MS surfaces obeys the Langmuir adsorption isotherm. The results show that NAR is a good inhibitor for MS in the acidic medium. The inhibition efficiency obtained from potentiodynamic polarization, EIS and LPR up to 98% is determined.     

Nitrotetrazolium blue chloride as a novel corrosion inhibitor of steel in sulfuric acid solution

The inhibition effect of nitrotetrazolium blue chloride (NTBC) on the corrosion of cold rolled steel (CRS) in 0.5 M H₂SO₄ was investigated by weight loss, potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) methods. The results show that NTBC is a good inhibitor, and the adsorption of NTBC on CRS surface obeys Langmuir adsorption isotherm. Polarization curves show that NTBC acts as a mixed-type inhibitor. EIS spectra consist of large capacitive loop at high frequencies followed by a small inductive one at low frequency values, and charge transfer resistance increases with the inhibitor concentration.     

A novel Schiff base-based cationic gemini surfactants: Synthesis and effect on corrosion inhibition of carbon steel in hydrochloric acid solution

The corrosion inhibition characteristics of the synthesized cationic gemini surfactants, namely bis(p-(N,N,N-decyldimethylammonium bromide)benzylidene thiourea (10-S-10), bis(p-(N,N,N-dodecyldimethylammonium bromide)benzylidene thiourea (12-S-12) and bis(p-(N,N,N-tetradecyldimethylammonium bromide)benzylidene thiourea (14-S-14) on the carbon steel corrosion in 1 M hydrochloric acid have been investigated at 25 °C by weight loss, potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) techniques. The inhibition efficiencies obtained from all methods employed are in good agreement with each other. The obtained results show that compound 14-S-14 is the best inhibitor with an efficiency of 97.75% at 5 × 10⁻³ M additive concentration. Generally, the inhibition efficiency increased with increase of the inhibitor concentration. Changes in impedance parameters (charge transfer resistance, R_ct, and double-layer capacitance, C_dl) were indicative of adsorption of 14-S-14 on the metal surface, leading to the formation of a protective film. The potentiodynamic polarization measurements indicated that the inhibitors are of mixed type. The adsorption of the inhibitors on the carbon steel surface in the acid solution was found to obey Langmuir’s adsorption isotherm. The free energy of adsorption processes were calculated and discussed. The surface parameters of each synthesized surfactant were calculated from its surface tension including the critical micelle concentration (CMC), maximum surface excess (Γ_max) and the minimum surface area (A_min). The free energies of micellization (ΔG^o_mic) were calculated. The surface morphology of carbon steel sample was investigated by scanning electron microscopy (SEM).     

Corrosion inhibition of mild steel by ethylamino imidazoline derivative in CO2-saturated solution

The corrosion inhibition and adsorption behaviour of 2-undecyl-1-ethylamino imidazoline (2UEI) on N80 mild steel in CO₂-saturated 3% NaCl solutions was investigated using potentiodynamic polarization, electrochemical impedance spectroscopy techniques and SEM observation. Inhibitor efficiency increased with increase in 2UEI concentration. Temperature studies revealed an increase in inhibition efficiency with rise in temperature and corrosion activation energies decreased in the presence of 2UEI. A mechanism of chemical adsorption of 2UEI on the metal’s surface is proposed. The adsorption characteristics of the inhibitor were approximated by Temkin isotherm. The inhibition efficiency of 2UEI was enhanced in the presence of iodide ions.     

Inhibition effects of 2,5-dimercapto-1,3,4-thiadiazole on the corrosion of mild steel in sulphuric acid solution

The effect of 2,5-dimercapto-1,3,4-thiadiazole (DMTD) on the corrosion of mild steel (MS) in 1.0 M H₂SO₄ was investigated. DMTD acted as a mixed-type inhibitor without change of the mechanism of hydrogen evolution. The inhibition efficiency increased with the increase in concentration of DMTD but decreased with the increase of temperature. Adsorption of the inhibitor on the MS surface obeyed the Langmuir adsorption isotherm. The potential of zero charge suggests MS surface is positively charged in 1.0 M H₂SO₄. Thermodynamics and quantum chemical calculations reveal that the adsorption process of DMTD includes electrostatic interaction and electron donor–acceptor interactions.     

Chlorhexidine digluconate as corrosion inhibitor for carbon steel dissolution in emulsified diesel fuel

Nitrogen oxide (NO_x) and particulate matter (PM) emissions from diesel engines are reduced by mixing water in the diesel fuel in the form of water-in-diesel emulsion. The results of experiment showed that blend of span 80 and tween 80 at HLB 6 was found to be the most suitable emulsifier for water/diesel emulsion. The effect of chlorhexidine digluconate on the corrosion of carbon steel electrode in aerated stagnant water/diesel emulsion solution has been studied using potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) techniques. The inhibition efficiency was found to increase with increasing inhibitor concentration. The inhibition is attributed to adsorption of the inhibitor on the carbon steel surface. The adsorption behavior of chlorhexidine digluconate on the carbon steel surface follows Temkin-type isotherm. The standard free energies of adsorption are lower than 40 kJ mol⁻¹ confirming the physical adsorption of chlorhexidine digluconate on the electrode surface. Chlorhexidine digluconate has a significant inhibiting effect on the growth of micro-organisms in the liquid fuel and protection efficiencies up to 99.9% were measured.     

Three pyrazine derivatives as corrosion inhibitors for steel in 1.0 M H2SO4 solution

The inhibition effect of three pyrazine derivatives of 2-methylpyrazine (MP), 2-aminopyrazine (AP) and 2-amino-5-bromopyrazine (ABP) on the corrosion of cold rolled steel (CRS) in 1.0 M H₂SO₄ solution was studied by weight loss, potentiodynamic polarization curves and electrochemical impedance spectroscopy (EIS) methods. The results show that all pyrazine compounds are good inhibitors, and inhibition efficiency follows the order: ABP > AP > MP. The adsorption of each inhibitor on CRS surface obeys Langmuir adsorption isotherm. For all these pyrazine derivatives, they act as mixed-type inhibitors. The probable inhibitive mechanism is proposed from the viewpoint of adsorption theory.     

Synergism between red tetrazolium and uracil on the corrosion of cold rolled steel in H2SO4 solution

The synergism between red tetrazolium (RT) and uracil (Ur) on the corrosion of cold rolled steel (CRS) in H₂SO₄ solution is first investigated by weight loss, potentiodynamic polarization, and atomic force microscope (AFM). Effects of inhibitor concentration (25-500 mg l⁻¹), temperature (20-50 °C), and acid concentration (1.0-5.0 M) on synergism are discussed systematically. The results reveal that RT has a moderate inhibitive effect, and its adsorption obeys the Freundlich adsorption isotherm. For Ur, it has a poor effect. However, incorporation of RT with Ur significantly improves the inhibition performance, and produces synergistic inhibition effect.     

Electrochemical and surface analysis studies on corrosion inhibition of Q235 steel by imidazoline derivative against CO2 corrosion

The inhibition performance of a newly synthesized thioureido imidazoline inhibitor (TAI) in CO₂ corrosion was studied by using electrochemical impedance spectroscopy (EIS), atomic force microscopy (AFM) and X-ray photoelectron spectroscopy (XPS). Results show that the values of inhibition efficiency show peak-value-phenomenon at concentration of 0.15 mmol dm⁻³ owing to the change of adsorption mode. The adsorption of protonated TAI molecules on the negatively charged steel surface makes the potential of zero charge (PZC) shift to positive direction, and the long-range electrostatic exclusive forces between AFM tip and sample surface are reduced by screening effect of surface charges.     

Synergistic inhibition behaviour of methylbenzyl quaternary imidazoline derivative and iodide ions on mild steel in H2SO4 solutions

The inhibition behaviour of 2-undecyl-1-ethylamino-1-methylbenzyl quaternary imidazoline (2UMQI) and KI on mild steel in 1.0 M H₂SO₄ solutions was investigated at 25 °C using electrochemical methods. The results indicated that 2UMQI inhibited the corrosion of mild steel and the extent of inhibition increased with 2UMQI concentrations. The inhibition action in the presence of 2UMQI is due to physical adsorption of 2UMQI. A mixed-inhibition mechanism is proposed for the inhibitive effects of 2UMQI. Inhibition efficiency of 2UMQI was enhanced by the addition of iodide ions. In the presence of KI, the potentials of unpolarization, E_u was observed and increased with KI concentration.     

Investigation of the inhibiting effect of N-[(Z)-1-phenylemethyleidene]-N-{2-[(2-{[(Z)-1phenylmethylidene]amino}phenyl)disulfanyl]phenyl} amine and its derivatives on the corrosion of stainless steel 304 in acid media

The effect of newly synthesized S₂N₂-Schiff bases is investigated on stainless steel 304 corrosion in 15% hydrochloric acid. The Tafel curves of the steel in hydrochloric acid containing Schiff bases show inhibition for both cathodic and anodic processes. Moreover, double layer capacitance and charge transfer resistance values are derived from Nyquist plots. The inhibition efficiency of Schiff bases increases with the increase in inhibitor concentration and temperature. Moreover, Langmuir adsorption isotherm is suitable to fit experimental data of the studied inhibitors. Effect of temperature on the efficiency of the corrosion inhibition shows chemisorption of inhibitors on the surface of metal.