Experimental investigations on operating characteristics of a closed loop pulsating heat pipe

The operating mechanism of the pulsating heat pipe (PHP) is not well understood and the present technology cannot predict required design parameters for a given task. The aim of research work presented in this paper is to better understand the operation regimes of the PHP through experimental investigations. A series of experiments were conducted on a closed loop PHP with 5 turns made of copper capillary tube of 2 mm in inner diameter. Two different working fluids viz. ethanol and acetone were employed. The operating characteristics were studied for the variation of heat input, filling ratio (FR) and inclination angle of the tested device. The results strongly demonstrate the effect of the filling ratio of the working fluid on the operational stability and heat transfer capability of the device. Important insight into the operational characteristics of PHP has been obtained.     

Multiple quasi-steady states in a closed loop pulsating heat pipe

The novel fact that, keeping all the operating and boundary conditions fixed, a single loop pulsating heat pipe exhibits multiple operational quasi-steady states is reported in this paper. For a specified heat power input level and volumetric filling ratio, continuous online measurements of static pressure and temperature at crucial locations, along with flow visualization, have been carried out for more than twelve hours per experimental run of device operation. Four distinct quasi-steady states have been observed in these experimental runs. Each quasi-steady state is characterized by a unique specific two-phase flow pattern and corresponding effective device conductance, revealing the strong thermo-hydrodynamic coupling guiding the thermal performance. The quasi-steady state corresponding to best thermal performance consists of continuous unidirectional flow circulations, while the state corresponding to poor thermal performance is characterized by the intermittent bidirectional flow reversals. A temporal scaling analysis is presented to estimate the order of magnitude of the equilibrium frequency of phase change and ensuing oscillations. These order-of-magnitude estimates closely match with the experimentally observed frequencies. The spectral contents of each quasi-steady state are analyzed and it is found that dominant frequencies of flow oscillations are in the range of 0.1 to 3.0 Hz with each quasi-steady state exhibiting a characteristic power spectrum. This provides the necessary velocity scaling estimates, primary information needed for any progress in design of pulsating heat pipes.     

High speed flow visualization of a closed loop pulsating heat pipe

We provide the high speed flow visualization results for the closed loop pulsating heat pipes (PHPs). It is identified that there exists the bulk circulation flow which lasts longer and the local flow direction switch flow. The bubble displacements and velocities do display the sine oscillation waves but the local oscillation waves were superimposed with short periods and small oscillation amplitudes. Distinct with the methanol PHP, the water PHP has quasi-rectangular shape for the bubble displacements, behaving the periodic stationary-fast movement characteristics. Dispersed bubbles, vapor plugs and the transition flow patterns from the dispersed bubbles to the vapor plugs are the major flow patterns in PHP. Long vapor plugs are only observed for the methanol PHP, not observed in the water PHP, due to the vapor plug deformation and breakup mechanism, which was analyzed in the present paper. Bubble sizes have quasi-fixed distributions versus time over the entire PHP, but have unsymmetry distributions among various tubes. The complicated combined effects of bubble nucleation, coalescence and condensation are responsible for the oscillation flow in PHP.     

Predicting thermal instability in a closed loop pulsating heat pipe system

Mathematical models for a closed loop pulsating heat pipe (CLPHP) with multiple liquid slugs and vapor plugs are presented in this study. The model considers the effect of thermal instability in different sections of a CLPHP at different operational conditions. Based on a neural network, an approach of nonlinear autoregressive moving average model with exogenous inputs (NARMAX) can be applied to the thermal instability of CLPHP. This study approximates the nonlinear behavior of CLPHP with a linear approximation method that can establish the relationship among the response temperature differences between evaporator, adiabatic, and condenser sections. A multi-input single-output (MISO) strategy is adopted in this study to approximate nonlinear behavior of CLPHP. The predicted results show that the effect of the three sections to vapor condensation could be precisely distinguished; meanwhile, thermal performance of CLPHP would be predicted. The development of nonlinear identification technique will be helpful to optimize and understand the heat transfer performance of thermal instability in the different designs of CLPHP.     

环路型脉动热管的工质流动和传热特性实验研究

建立了部分可视化的环路型铜-乙醇脉动热管试验台,研究了充液率、倾斜角度、环路数目等因素对脉动热管传热性能的影响。结果表明:不能形成脉动效应时工质的流型是间歇振动,形成脉动效应时工质的流型是弹状流或环状流;最佳倾角为70°~90,°最佳充液率在50%左右;热阻随着环路数目的增加而减小。     

An experimental investigation on heat transfer performance of nanofluid pulsating heat pipe

The effect of SiO2 particles on heat transfer performance of a pulsating heat pipe(PHP) was investigated experimentally.DI water was used as the base fluid and contrast medium for the PHP.In order to study and measure the character,there are SiO2 /H2 O nanofluids with different concentration and applying with various heating powers during the experiment investigation.According to the experimental result,the high fraction of SiO2 /H2 O will deteriorate the performance of PHP compared with DI water,i.e.the thermal resistance and the temperature of evaporation section increases.It is in contrary in the case of low fraction of SiO2 /H2 O.Finally,the comparison of the thermal performances between the normal operation system and the static settlement system is given.It is found that both the thermal resistance of nanofluid PHP and the temperature of the evaporation section increase after standing for a period,and it is the same trend for the temperature fluctuation at the identical heating power for PHP.     

Experimental investigation of a pulsating heat pipe for hybrid vehicle applications

This paper deals with the experimental results of an unlooped pulsating heat pipe (PHP) developed and tested in an electronic thermal management field with hybrid vehicle applications in mind. The 2.5 mm inner tube diameter device was cooled by an air heat exchanger to replicate the environment of a vehicle.In order to characterize this pulsating heat pipe, four working fluids have been tested. They are acetone, methanol, water, and n-pentane, with applied thermal power ranging from 25 W to 550 W, air temperature ranging from 10 °C to 60 °C and air velocity ranging from 0.25 m s^?1 to 2 m s^?1. Three inclinations have also been tested according to their horizontal positions: +45° (condenser above the evaporator), 0° and ?45° (condenser below the evaporator).Among the different results, some of the most revelatory were obtained with regard to unfavourable inclination (?45°), for which the performances were very interesting considering a terrestrial application. On the other hand, one also observed low temperature limitations for water as a working fluid and degradation of performances for n-pentane tested at 60 °C air temperature. On an overall basis, however, it should be noted that the PHP functioned with high reliability and reproducibility and without any failure during the start-up or working stage.     

Experimental study on heat transfer performance of pulsating heat pipe with refrigerants

The effects of different refrigerants on heat transfer performance of pulsating heat pipe(PHP) are investigated experimentally.The working temperature of pulsating heat pipe is kept in the range of 20℃-50℃.The startup time of the pulsating heat pipe with refrigerants can be shorter than 4 min,when heating power is in the range of 10W-100W.The startup time decreases with heating power.Thermal resistances of PHP with filling ratio 20.55% were obviously larger than those with other filling ratios.Thermal resistance of the PHP with R134a is much smaller than that with R404A and R600a.It indicates that the heat transfer ability of R134a is better.In addition,a correlation to predict thermal resistance of PHP with refrigerants was suggested.     

Experimental investigation of pulsating heat pipe performance with regard to fuel cell cooling application

A pulsating heat pipe (PHP) is a closed loop, passive heat transfer device. Its operation depends on the phase change of a working fluid within the loop. Design and performance testing of a pulsating heat pipe was conducted under conditions to simulate heat dissipation requirements of a proton exchange membrane (PEM) fuel cell stack. Integration of pulsating heat pipes within bipolar plates of the stack would eliminate the need for ancillary cooling equipment, thus also reducing parasitic losses and increasing energy output. The PHP under investigation, having dimensions of 46.80 cm long and 14.70 cm wide, was constructed from 0.3175 cm copper tube. Heat pipes effectiveness was found to be dependent upon several factors such as energy input, types of working fluid and its filling ratio. Power inputs to the evaporator side of the pulsating heat pipe varied from 80 to 180 W. Working fluids tested included acetone, methanol, and deionized water. Filling ratios between 30 and 70 percent of the total working volume were also examined. Methanol outperformed other fluids tested; with a 45 percent fluid fill ratio and a 120 W power input, the apparatus took the shortest time to reach steady state and had one of the smallest steady state temperature differences. The various conditions studied were chosen to assess the heat pipe's potential as cooling media for PEM fuel cells.     

Experimental investigation of a dual compensation chamber loop heat pipe

This work performs a fundamental study of a Dual Compensation Chamber Loop Heat Pipe (DCCLHP) through partial visualization of the flow phenomenon inside its compensation chambers and the condenser. Both startup and steady-state performance of the DCCLHP and the influence of initial vapor–liquid distribution, startup heat load, heat sink temperature and relative orientations on the performance of the DCCLHP are studied. The result shows a typical ‘V’ curve operation temperature at heat loads over 50 W at the steady-state, and reveals some unique phenomena during the startup of the DCCLHP such as bubble generation in the liquid core, reverse flow, fluctuated flow and liquid re-distribution between the compensation chambers and the external loop, which are caused mainly by the radial heat leak from the evaporator. Some unstable phenomena during the startup, steady-state operation and unloading period of the DCCLHP are also revealed in this study including temperature fluctuations, temperature hysteresis and transient penetration of vapor.     

Experimental research on heat transfer of pulsating heat pipe

Experimental research was conducted to understand heat transfer characteristic of pulsating heat pipe in this paper, and the PHP is made of high quality glass capillary tube. Under different fill ratio, heat transfer rate and many other influence factors, the flow patterns were observed in the start-up, transition and stable stage. The effects of heating position on heat transfer were discussed. The experimental results indicate that no annular flow appears in top heating condition. Under different fall ratios and heat transfer rate, the flow pattern in PHP is transferred from bulk flow to semi-annular flow and annular flow, and the performance of heat transfer is improved for down heating case. The experimental results indicate that the total heat resistant of PHP is increased with fill ratio, and heat transfer rate achieves optimum at filling rate 50%. But for pulsating heat pipe with changing diameters the thermal resistance is higher than that with uniform diameters.     

氧化石墨烯对脉动热管传热性能的影响

实验选用外径为4mm、内径为2mm的铜质脉动热管研究了氧化石墨烯对以去离子水和体积分数为50%的乙醇溶液为工质的脉动热管传热性能的影响。实验分别采用加有少量氧化石墨烯的去离子水溶液(简称氧化石墨烯水溶液)和体积分数为50%的乙醇溶液(简称氧化石墨烯乙醇溶液),氧化石墨烯质量分数均为0.03%。实验发现：氧化石墨烯对以去离子水为工质的脉动热管传热性能具有强化作用,对以体积分数为50%的乙醇溶液为工质的脉动热管传热性能的影响较差,但都和脉动热管的加热功率密切相关。对于以去离子水为工质的脉动热管,在加热功率低于20W时,氧化石墨烯对脉动热管的强化作用较弱;当加热功率在30～60W之间时,氧化石墨烯对脉动热管的强化作用较强,在3.71～11.33%之间,且强化作用随加热功率的增大呈逐渐增强趋势;但随着功率继续增大,氧化石墨烯的强化作用逐渐减弱,当加热功率达到80W后,热管传热性能减弱,原因可能是氧化石墨烯颗粒出现了沉降现象。     

Experimental study on the start up performance of flat plate pulsating heat pipe

An experimental system of flat plate pulsating heat pipe was established and experimental research was carried out in this system to know the mechanism of heat transfer, start-up and operating characteristics. The factors, such as filling rate, heating power, heating method etc, which have great influence on the thermal performance of the plate pulsating heat pipe were discussed. The results indicate that heating power and filling rate are the important factors for the start-up of the plate pulsating heat pipe. The different start-up power is needed with different filling rate, and the start-up of the heat pipe in case of bottom heated is much easier than that of top heated. Increasing the heating power and enlarging the heating area can make the start-up easier. Heating power can also affect the start-up time of heat pipe under the condition of bottom heated, while it does not have some influence to the heat pipe of top heated. The thermal resistance of plate pulsating heat pipe is related with the heating power, and the higher the heating power is, the smaller the thermal resistance is. But the best filling rate which the heat pipe needs is different with different heating methods, and the performance of the heat pipe in the case of bottom heated is better than the others.     

Experimental investigation of silver nano-fluid on heat pipe thermal performance

Nano-fluid is employed as the working medium for a conventional 211 μm wide × 217 μm deep grooved circular heat pipe. The nano-fluid used in this study is an aqueous solution of 35 nm diameter silver nano-particles. The experiment was performed to measure the temperature distribution and to compare the heat pipe thermal resistance using nano-fluid and DI-water. The tested nano-particle concentrations ranged from 1 mg/l to 100 mg/l. The condenser section of the heat pipe was attached to a heat sink that was cooled by water supplied from a constant-temperature bath maintained at 40 °C.At a same charge volume, the measured nano-fluid filled heat pipe temperature distribution demonstrated that the thermal resistance decreased 10–80% compared to DI-water at an input power of 30–60 W. The measured results also show that the thermal resistances of the heat pipe decrease as the silver nano-particle size and concentration increase.     

Experimental investigation of nanofluids on sintered heat pipe thermal performance

Dilute dispersion of silver nano-particles in pure water was employed as the working fluid for conventional 1 mm wick-thickness sintered circular heat pipe. The nanofluid used in present study is an aqueous solution of 10 and 35 nm diameter silver nano-particles.The experiment was performed to measure the temperature distribution and compare the heat pipe temperature difference using nanofluid and DI-water. The tested nano-particle concentrations ranged from 1, 10 and 100 mg/l. The condenser section of the heat pipe was attached to a heat sink that was cooled by water supplied from a constant temperature bath maintained at 40 °C.At a same charge volume, the measured nanofluids filled heat pipe temperature distribution demonstrated that the temperature difference decreased 0.56–0.65 °C compared to DI-water at an input power of 30–50 W. In addition, the nanofluid as working medium in heat pipe can up to 70 W and is higher than pure water about 20 W.     

Experimental study on rack cooling system based on a pulsating heat pipe

A rack cooling system based on a large scale flat plate pulsating heat pipe is proposed. The heat generated from IT equipment in a closed rack is transferred by the rear door pulsating heat pipe to the chilled air passage and is avoided to release into the room. The influence of the start-up performance of the heat pipe, the load of the rack and the load dissipation to the temperature and the velocity distribution in the rack are discussed. It is found that the temperature would be lower and the temperature distribution would be more uniform in the rack when the pulsating heat pipe is in operation. Also, the effect of rack electricity load on temperature distribution is analyzed. It is indicated that higher velocity of chilled air will improve heat transfer of the rack.     

Effect of silver nano-fluid on pulsating heat pipe thermal performance

This paper presents preliminary experimental results on using copper tube having internal and external diameter with 2.4 mm and 3 mm, respectively, to carry out the experimental pulsating heat pipe. The working fluids include the silver nano-fluid water solution and pure water.In order to study and measure the efficiency, we compare with 20 nm silver nano-fluid at different concentration (100 ppm and 450 ppm) and various filled ratio (20%, 40%, 60%, 80%, respectively), also applying with different heating power (5 W, 15 W, 25 W, 35 W, 45 W, 55 W, 65 W, 75 W, 85 W, respectively). According to the experimental result in the midterm value (i.e. 40%, 60%) of filled ratio shows better. In the majority 60% of efficiency is considered much better. The heat dissipation effect is analogous in sensible heat exchange, 60% has more liquid slugs that will turn and carry more sensible heat, so in 60% of filled ratio, heat dissipation result is better than 40%, and the best filled fluid is 100 ppm in silver nano-fluid.Finally, we observed through the measurement comparison in thermal performance with pure water. When the heating power is 85 W, the average temperature difference and the thermal resistance of evaporator and condenser are decreased by 7.79 °C and 0.092 °C/W, respectively.     

Experimental studies on a high performance compact loop heat pipe with a square flat evaporator

A thorough experimental investigation was carried out on a copper–water compact loop heat pipe (LHP) with a unique flat, square evaporator with dimension of 30 mm (L)×30 mm (W)×15 mm (H) and a connecting tube having an inner diameter of 5 mm. Using a carefully designed experimental system, the startup process of the LHP when subjected to different heat loads was studied and the possible mechanisms behind the observed phenomena were explored. Two main modes, boiling trigger startup and evaporation trigger startup, were proposed to explain the varying startup behavior for different heat loads. In addition, an expression was developed to describe the radius of the receding meniscus inside the wick, to balance the increased pressure drop along the LHP with increasing heat loads. Finally, insight into how the compact LHP can transfer heat loads of more than 600 W (with a heat flux in excess of 100 W/cm²) with no occurrence of evaporator dry-out was provided.     

Experimental investigation of aluminum oxide nanofluid on heat pipe thermal performance

In this research, the effect of using aluminum oxide nanofluid (pure water mixed with Al₂O₃ nanoparticle with 35 nm diameter) on the thermal efficiency enhancement of a heat pipe on the different operating state was investigated.     

Experimental study on a cryogenic loop heat pipe with high heat capacity

Cryogenic loop heat pipes (CLHPs) are efficient heat transfer devices based on two-phase flow. Loop heat pipes for room temperature applications have achieved satisfactory thermal control functions with the benefits of no mechanical moving part, vibration isolation, thermal insulation, long heat transport distance and so on. While there exist many problems for low temperature applications of loop heat pipes, such as limited heat transport capacity, which could not meet the increasing requirement of instrument heat dissipation. This paper presents an advanced CLHP operating at liquid-nitrogen temperature range. An improved condenser structure is introduced to the CLHP, which greatly reduces the flow resistance and increases the cooling capability of the condenser. Many experiments have been carried out on the CLHP prototype for performance test, and one set of the experimental results with a 3.2 MPa fill pressure at room temperature is presented in this paper. It is shown that the advanced CLHP prototype can be operated reliably with a high heat transfer capacity up to 41 W and a limited temperature difference of 6 K across a 0.48 m transport distance.