超音速火焰喷涂316L不锈钢涂层性能研究

采用超音速火焰喷涂技术(HVOF)在高强钢表面制备了316L不锈钢涂层,利用扫描电镜、显微硬度仪、电化学测试系统等设备对涂层金相组织、硬度、结合性能和抗腐蚀性能等进行了测试,并分析了WC-CoCr中间层对316L不锈钢粉末涂层结合强度及涂层界面的影响。结果表明:超音速火焰喷涂316L不锈钢粉末颗粒在喷涂中变形充分,形成较致密的涂层,并具有超过400 HV0.1的显微硬度;涂层具有较高自腐蚀电位,耐蚀性优于高强钢;涂层结合强度随着涂层厚度的减小、基体硬度的增加而提高;WC-CoCr底层可改善涂层界面结合,从而改善316L不锈钢涂层的结合性能。     

Corrosion performance and mechanical stability of 316L/DLC coating system: Role of interlayers

In the present work, the corrosion performance and mechanical stability of diamond-like carbon (DLC) coatings were investigated in the context of their biomedical applications. DLC was prepared by radio-frequency (RF) plasma-enhanced chemical vapor deposition (PECVD) onto medical grade 316L stainless steel. Interlayers of amorphous hydrogenated silicon-based materials such as a-Si, a-SiN_x, a-SiC_x, and a-SiC_xN_y, and a nitrided interlayer, were studied in order to optimize its adhesion strength. Potentiodynamic polarization tests were performed to evaluate the corrosion performance of the 316L/DLC coating system. Electrochemical impedance spectroscopy (EIS) was used to determine the stability of the coating system during long-term tests of exposure to a simulated body fluid solution. The evolution of EIS spectra was monitored during two years of immersion in Ringer's solution. In addition to providing the best adhesion, the a-SiN_x interlayer was found to significantly improve the corrosion resistance of the DLC system since it is highly impervious to the liquid. This is demonstrated by a two-order of magnitude improvement in the corrosion current density compared to the DLC with the nitrided interlayer. The a-SiN_x interlayer substantially enhances the mechanical stability of the DLC coating system in the simulated body fluid environment, indicated by a slight reduction (less than 20%) in the adhesion strength and fivefold increase in the charge transfer resistance after two years of immersion. Moreover, Si-doped DLC coatings show improved corrosion barrier properties, due to the formation of a passive silicon oxide film at the electrode/electrolyte interface.     

海洋大气环境下TC4钛合金与316L不锈钢铆接件腐蚀行为研究

研究了TC4-316L异种金属铆接件在模拟海洋大气环境条件下的腐蚀行为。利用失重法、X射线光电子能谱分析(XPS)、扫描电子显微镜(SEM)、激光共聚焦显微镜等方法分析了试样的腐蚀动力学、锈层成分、腐蚀形貌。结果表明,TC4-316L铆接件在周期浸润实验1200 h后,316L不锈钢发生了腐蚀,而TC4钛合金并没有明显的腐蚀现象;316L不锈钢腐蚀产物包含FeOOH,Fe3O4和Fe2O3,而TC4钛合金表面主要为TiO2和Ti2O3等钛的氧化物组成的氧化膜。与单件316L不锈钢相比,由于电偶腐蚀与缝隙腐蚀的共同作用,TC4-316L铆接件中的316L不锈钢腐蚀加速。     

热处理对等离子喷涂316L不锈钢涂层组织和性能的影响

利用大气等离子喷涂和低压等离子喷涂在不同的基体温度下制备了316L不锈钢涂层,分别使用光学显微镜和显微硬度计研究涂层的组织和性能,并且对涂层进行了退火处理,研究了涂层的组织性能的变化。结果表明,对于低压等离子喷涂,通过改变基体温度,可以获得层片状组织和等轴晶组织的涂层,并且对层片状组织的涂层进行热处理,可以使其转变为等轴晶结构涂层;而对于大气等离子喷涂通过改变基体温度以及对涂层进行后续热处理,均不会形成完全的等轴晶结构涂层。在涂层硬度方面,对于原始涂层而言,等轴晶涂层的硬度低于层片状组织涂层,对于大气等离子喷涂经过热处理后的涂层硬度明显降低。     

Effects of cooling rate on mechanical properties and corrosion resistance of vacuum sintered powder injection molded 316L stainless steel

This study presents the results of corrosion behavior of powder injection molded 316L stainless steel parts sintered in vacuum. The feedstocks of metal powder and plastic binder were prepared and their viscosity was measured. Green samples were injection molded and binder was removed from the green parts. Brown test parts were sintered at 1325 °C with heating rate of 5 °C/min and 10 °C/min for 2 h followed by the same cooling rate. Corrosion response of the sintered test samples was measured by weight loss method in Ringer's Solution of pH 7.4 for 15 days. The test samples using cooling rate 10 °C/min showed higher mechanical properties and improved corrosion resistance compared to those sintered at low heating and cooling rate. High cooling rate reduced the evaporation of Cr and developed passive chromium oxide layer on the test samples resulting improved corrosion resistance.     

Ni-Cu-P镀层和316L不锈钢在热盐酸溶液中的耐蚀性及机制

采用质量损失法研究了温度和浓度对化学镀Ni-Cu-P镀层和316L不锈钢在盐酸溶液中的腐蚀行为.结果表明,在高温盐酸溶液中,Ni-Cu-P镀层的耐蚀性优于316L不锈钢,盐酸浓度对316L不锈钢腐蚀速率的影响大于Ni-Cu-P镀层,盐酸浓度由5％升高到20％,316L不锈钢和Ni-Cu-P镀层的腐蚀速率分别增大了2.7倍和0.6倍;在盐酸溶液中,Ni-Cu-P镀层发生均匀腐蚀,316L不锈钢发生选择性腐蚀,且温度和浓度越高,选择性腐蚀越严重.     

Silane–parylene coating for improving corrosion resistance of stainless steel 316L implant material

The corrosion resistance of a two-layer polymer (silane + parylene) coating, on implant stainless steel was investigated by microscopic observations and electrochemical measurements. Long term exposure tests in Hanks solution revealed that the coating of 2 μm can be successfully used for corrosion protection. However, the addition of H₂O₂, simulating the inflammatory response of human body environment causes a dramatic destruction of the protective coating. Analysis of the experimental data in terms of circuit models enables proposing a deterioration mechanism. OH radicals formed at the metal surface attack the polymer, thus the deterioration starts from the metal/polymer interface and progress towards the outward surface.     

The Effect of Coating Thickness on Corrosion Resistance of Hydroxyapatite Coated Ti6Al4V and 316L SS Implants

Hydroxyapatite (HAP) has been coated onto Ti6Al4V and 316L SS substrates by sol-gel method. The coating thicknesses for the analysis were about 40 and 72 μm. Adhesion and corrosion tests have been conducted on uncoated and HAP-coated substrates. The coatings were characterized by XRD, SEM, and adhesion analysis. The corrosion resistance was examined in vitro by potentiodynamic polarization technique in Ringer’s solution at room temperature. Electrochemical analysis indicated that the highest corrosion susceptibility was found on 72-μm-coated 316L SS, and the 40-μm HAP-coated Ti6Al4V showed the highest corrosion resistance. It was observed that the coating thickness was an effective parameter on both adhesion and corrosion resistance. It was shown that adhesion and corrosion resistance decreased with increasing coating thickness on both substrates.     

纳米化304不锈钢在硫酸溶液中的腐蚀行为

采用表面机械研磨(Surface Mechanical Attrition Treatment,SMAT)在304不锈钢表面制备出纳米晶层(平均晶粒尺寸20nm)。采用腐蚀失重试验和极化曲线测试等方法比较了粗晶(Coarse-grained,CG)和纳米晶(Nano-crystallized,NC)304不锈钢在室温及80℃条件下5%(质量分数)硫酸溶液中的耐蚀性,采用透射电镜(TEM)观察表面纳米化后的微观结构,并利用扫描电镜(SEM)分析了腐蚀行为和微观结构的关系。失重试验结果表明,在两种温度条件下的稀硫酸溶液中,纳米晶结构的304不锈钢耐腐蚀性能明显变差,腐蚀特征以沿晶破坏为主,局部显示出均匀腐蚀形态。电化学测试结果表明,纳米化后的304不锈钢具有更低的自腐蚀电位和更高的自腐蚀电流密度。     

Corrosion behavior and electrical conductivity of niobium implanted 316L stainless steel used as bipolar plates in polymer electrolyte membrane fuel cells

The corrosion behavior and interfacial contact resistance (ICR) of niobium implanted SS316L used as the bipolar plate in a polymer electrolyte membrane fuel cell (PEMFC) are investigated. The ICR values of the bare and niobium implanted SS316L are measured to evaluate the electrical conductivity. The effects of ion implantation on the corrosion behavior are investigated by potentiodynamic and potentiostatic tests in the simulated PEMFC anode and cathode environments. The solutions after the potentiostatic test are analyzed by inductively-coupled plasma atomic emission spectrometry (ICP-AES). The surface topography of the samples before and after the potentiostatic test is monitored by SEM in order to investigate the mechanism and degree of corrosion. The XPS results indicate that the composition on the surface is altered by ion implantation. The electrochemical results reveal that the passivation current density of the Nb implanted SS316L decreases and has higher chemical stability in the simulated PEMFC environment. However, the ion implantation fluence affects the current density. The ICP results are in agreement with those of the electrochemical test disclosing that the bare SS316L has the highest dissolution rate in both the cathode and anode environments and niobium implantation reduces the dissolution rate significantly. SEM shows that the bare SS316L undergoes serious corrosion whereas after Nb ion implantation, corrosion is greatly retarded. The XPS depth profiles indicate that a passive film with a new composition consisting mainly of niobium oxide is formed after the potentiostatic test. Our results suggest that niobium implantation with proper ion fluences can significantly improve the corrosion resistance and the electric conductivity of SS316L in the simulated PEMFC environments.     

Study of the corrosion resistance and in vitro biocompatibility of PVD TiCN-coated AISI 316 L austenitic stainless steel for orthopedic applications

The aim of the present work was to study the corrosion resistance in Hanks' solution and the in vitro biocompatibility of a TiCN-coated AISI 316 L stainless steel. The electrochemical behavior was assessed using potentiodynamic polarization and electrochemical impedance spectroscopy. Cytotoxicity and genotoxicity tests were performed to evaluate the potential biocompatibility of the specimens. TiCN morphology was investigated using scanning electron microscopy (SEM). Bare 316 L specimens were also evaluated for comparison. The results showed that the film morphology strongly influences the electrochemical behavior of the coated underlying metal. TiCN-coated specimens presented neither cytotoxicity nor genotoxicity.     

Influence of annealing treatment on microstructure and properties of cold sprayed stainless steel coatings

304 stainless steel coatings had been deposited on carbon-steel substrate by cold spray technique, vacuum annealing treatment was applied to the coatings with different temperatures, and the influence of annealing treatment on the microstructure and electrochemical behavior of the coatings in 3.5% NaCl were analyzed. The results indicated that, the cold sprayed coating was constituted by the flattened particles, and the interfaces were clearly observed between the deposited particles. It was also found that...     

真空热处理对316L不锈钢镀Al层结构及性能的影响

对316L不锈钢的镀铝层进行了热处理,并利用XRD、SEM、EDS分别对膜层进行了相结构、表面形貌、化学成分等分析,并测试了膜基结合力、抗热震性能。结果表明,热处理后膜层分为三层,中间层为FeAl相,并呈现梯度特征;膜基结合力有较大提高,FeAl层、Al层间的厚度越接近,膜基结合力越大;抗热震性能有较大改善,由于FeAl具有较好的物理、力学性能,其结晶度越高,抗热震性能越好。     

三唑化合物在0.5 mol/L硫酸中对Q235钢的缓蚀作用

合成了一种新型三氮唑化合物:1-苯次乙亚氨基-2-巯基-5-[1-(1,3,4-三氮唑)亚甲基]-1,3,4-三氮唑(PMT),并通过失重试验、动电位极化、电化学阻抗谱及扫描电镜方法研究了其在0.5mol/L硫酸溶液中对Q235碳钢的缓蚀作用。结果表明,该三唑化合物在硫酸中对Q235碳钢有较好的缓蚀效果,是混合型缓蚀剂。     

电弧喷涂Ti6Al4V涂层的组织与耐蚀性能研究

采用电弧喷涂技术在Q235钢基体上喷涂Ti6Al4V涂层,并对涂层进行封孔处理.表征了涂层的物相组成和微观形貌,通过盐水浸泡实验和极化曲线测试对比分析了Q235钢基体、未封孔涂层和封孔涂层的耐腐蚀性能.结果表明:涂层呈典型的层状特征,物相组成为TiN,TiO和少量的Ti;未封孔涂层与封孔涂层均具有较宽的钝化电位区间,封...     

异步轧制对表面纳米化316L不锈钢组织和性能的影响

采用表面机械研磨处理(SMAT)在316L不锈钢上制备出纳米结构表层,然后在室温对其进行80％形变量的异步轧制(CSR),研究了CSR处理后表层组织和性能的变化．结果表明：经过60min SMAT后,样品表面形成了一定厚度的纳米晶层,晶粒尺寸为10—30nm．对其进行80％形变量的CSR后,表层组织仍为纳米晶组织,但纳米晶尺寸更加均匀、细小(为5—15nm),表面粗糙度显著下降;纳米表层硬度略有提高,但基体硬度显著提高;在0．05mol／L H2SO4 0.25mol／L Na2SO4腐蚀介质中的耐腐蚀性能比SMAT后的样品有明显改善,但均低于原基材．     

Effect of different micro-plasma arc welding (MPAW) processes on the corrosion of AISI 316L SS tubes in LiBr and H3PO4 solutions under flowing conditions

This work studies the corrosion under flowing conditions of four kinds of AISI 316L materials welded by the micro-plasma arc welding technique in different media: a basic (LiBr) and an acidic (H₃PO₄) solution by means of polarization measurements. Sensitization tests, galvanic corrosion evaluation, microstructural analyses and microhardness tests have been also carried out. Corrosion parameters revealed that, among the materials welded with backing gas, the alloy which presented better corrosion behaviour was the one welded without filler alloy. However, this kind of material could undergo several corrosion problems if a crack is formed or due to an inadequate joint penetration.     

Synergic Effect of Shot Blasting and Deposit RE on Corrosion Behavior of TP304H steel in SO_2-O_2 at 923K

Cr-Ni STAINLESS steel has been widely applied invarious industries for its promising mechanicalproperties and corrosion resistance at elevatedtemperature.But it's vulnerable in highly corrosiveenvironments with both oxygen and sulfur,such asSOa-Oa mixture gaseous.A number of studies claimed that the corrosionaspect of Fe-Cr-Ni alloy in SO2or62atmospherefollows Wagner's rule.The corrosion mechanism isassociated with mutual diffusion of ions of base metaland corrosion media in the scale[…