Microstructure and adhesion of Cr3C2-NiCr vacuum plasma sprayed coatings

Vacuum plasma spraying (VPS) was used to spray a Cr₃C₂-NiCr coating of ∼ 150, 300 and 450 μm in thickness onto a plain carbon steel substrate, employing a commercially available Cr20Ni9.5C powder. The splat microstructures observed in the coating were found to consist of a NiCr matrix with a predominant Cr₃C₂ phase, besides Cr₇C₃ and Cr₂O₃. The adhesion of the coating to the substrate was evaluated by means of interfacial indentation techniques. It has been found that the interfacial toughness value changes from 7.6 to 10.1 MPa m^1/2 when the thickness increases from 150 to 450 μm. Also, it has been found that the parameter Kca_o, determined by linear regression from the Kca versus 1 / e² curve by means of the interfacial indentation model advanced by Chicot et al., has a value of ∼ 9.8 MPa m^1/2.     

Improvement of the electrochemical performance of LiMn2O4 cathode active material by lithium borosilicate (LBS) surface coating for lithium-ion batteries

The LBS coating on the surface of spinel LiMn₂O₄ powder was carried out using the solid-state method, followed by heating at 425 °C for 5 h in air. The powder X-ray diffraction pattern of the LBS-coated spinel LiMn₂O₄ showed that the LBS coating medium was not incorporated in the spinel bulk structure. The SEM result showed that the LBS coating particles were homogeneously distributed on the surface of the LiMn₂O₄ powder particles. The effect of the lithium borosilicate (LBS) coating on the charge-discharge cycling performance of spinel powder (LiMn₂O₄) was studied in the range of 3.5-4.5 V at 1C. The electrochemical results showed that LBS-coated spinel exhibited a more stable cycle performance than bare spinel. The capacity retention of LBS-coated spinel was more than 93.3% after 70 cycles at room temperature, which was maintained at 71.6% after 70 cycles at 55 °C. The improvement of electrochemical performance may be attributed to suppression of Mn²⁺ dissolution into the electrolyte via the LBS glass layer.     

A MoSi2/SiC oxidation protective coating for carbon/carbon composites

To protect carbon/carbon (C/C) composites against oxidation, a MoSi₂ outer coating was prepared on pack-cementation SiC coated C/C composites by a hydrothermal electrophoretic deposition. The phase composition, microstructure and oxidation resistance of the prepared MoSi₂/SiC coatings were investigated. Results show that hydrothermal electrophoretic deposition is an effective route to achieve crack-free MoSi₂ outer coatings. The MoSi₂/SiC coating can protect C/C composites from oxidation at 1773 K for 346 h with a weight loss of 2.49 mg cm⁻² and at 1903 K for 88 h with a weight loss of 5.68 mg cm⁻².     

Thermo-physical and thermal cycling properties of plasma-sprayed BaLa2Ti3O10 coating as potential thermal barrier materials

Increased turbine inlet temperature in advanced turbines has promoted the development of thermal barrier coating (TBC) materials with high-temperature capability. In this paper, BaLa₂Ti₃O₁₀ (BLT) was produced by solid-state reaction of BaCO₃, TiO₂ and La₂O₃ at 1500 °C for 48 h. BLT showed phase stability between room temperature and 1400 °C. BLT revealed a linearly increasing thermal expansion coefficient with increasing temperature up to 1200 °C and the coefficients of thermal expansion (CTEs) are in the range of 1 × 10^− 5–12.5 × 10^− 6 K^− 1, which are comparable to those of 7YSZ. BLT coatings with stoichiometric composition were produced by atmospheric plasma spraying. The coating contained segmentation cracks and had a porosity of around 13%. The microhardness for the BLT coating is 3.9–4.5 GPa. The thermo-physical properties of the sprayed coating were investigated. The thermal conductivity at 1200 °C is about 0.7 W/mK, exhibiting a very promising potential in improving the thermal insulation property of TBC. Thermal cycling result showed that the BLT TBC had a lifetime of more than 1100 cycles of about 200 h at 1100 °C. The failure of the coating occurred by cracking at the thermally grown oxide (TGO) layer due to severe oxidation of bond coat. Based on the above merits, BLT could be considered as a promising material for TBC applications.     

AZ31B镁合金表面火焰喷涂Al-Mg_2Si涂层的耐腐蚀性能

为提高AZ31B镁合金表面的耐腐蚀性能,用火焰喷涂方法在镁合金表面制备Al-Mg_2Si复合涂层。采用XRD、SEM和EDS分析涂层的物相组成、微观组织及元素分布;通过电化学试验测试样品在3.5%NaCl溶液中的腐蚀电位、腐蚀电流密度;通过3.5%NaCl溶液浸泡试验测试样品的腐蚀速率;并测试涂层的显微硬度。结果表明:涂层中的主要物相有Mg_2Si、Al,组织比较致密,元素分布均匀。Tafel极化曲线测试表明,Al-Mg_2Si涂层样品与AZ31B镁合金样品相比腐蚀电位从-1.489 V正移到-1.366 V,腐蚀电流密度从2.817×10~(-3) A/cm~2降低到1.198×10~(-3) A/cm~2。浸泡试验结果表明,喷涂Al-Mg_2Si的镁合金的腐蚀速率明显低于没有喷涂的镁合金。显微硬度测试表明,涂层的显微硬度集中分布在259~308 HV0.05之间,镁合金为50~60 HV0.05。因此在AZ31B镁合金表面火焰喷涂Al-Mg_2Si涂层可以提高其耐腐蚀性能,表面硬度显著提高。     

Synthesis and characterization of Al2O3-Ce0.5Zr0.5O2 powders prepared by chemical coprecipitation method

Al₂O₃-Ce_0.5Zr_0.5O₂ catalytic powders were synthesized by the coprecipitation (ACZ-C) and mechanical mixing (ACZ-M) methods, respectively. As-synthesized powders were characterized by XRD, Raman spectroscopy, surface area and thermogravimetric analyses. It was found that the mixing extent of Al³⁺ ions affected the phase development, texture and oxygen storage capacity (OSC) of the Ce_0.5Zr_0.5O₂ powder. Single phase of ACZ-C could be maintained without phase separation and inhibit α-Al₂O₃ formation up to 1200 °C. The specific surface area value of ACZ-C (81.5 m²/g) was larger than that of ACZ-M (62.1 m²/g) and Ce_0.5Zr_0.5O₂ (17.1 m²/g) powders, which were calcined at 1000 °C. In comparison with ACZ-C and Al₂O₃, which were calcined at high temperature (900–1200 °C), it was found that the degradation rate of specific surface area of ACZ-C was lower than that of Al₂O₃. ACZ-C sample showed a higher thermal stability to resist phase separation and crystallite growth, which enhanced the oxygen storage capacity property for Ce_0.5Zr_0.5O₂ powders.     

Magnetic study of Ti-substituted NiFe2O4 ferrite

The Ni_1+xTi_xFe_2−2xO₄ (0 ≤ x ≤ 0.1) ferrite systems prepared by a semi-chemical route, have been studied by electron paramagnetic resonance (EPR) at X-band, Mössbauer spectroscopy and magnetization measurements at various temperatures. EPR spectra of these samples comprise generally a broad and asymmetric EPR signal. The variation of g_eff and peak-to-peak line width ΔH_pp, with Ti concentration and temperature are attributed to the variation of dipole–dipole interaction and the superexchange interaction. Mössbauer spectra comprise two sets of sextet attributed to Fe³⁺ at two distinct sites-A and -B. Ti⁴⁺ ions are concluded to occupy the octahedral B-sites. Magnetic moment is found to decrease with the increase of Ti⁴⁺ concentration. The effective magnetic field H_eff at the A-sites also follows a similar trend. The reason is attributed to the canted structure of spins in the Ti-doped samples. An anomalous behavior at x = 0.015 is observed in the properties studied here and some sort of phase change is believed to occur at 473 K in these ferrites.     

In situ nanostructured ceramic matrix composite coating prepared by reactive plasma spraying micro-sized Al-Fe2O3 composite powders

In situ nanostructured ceramic matrix composite coating was prepared by reactive plasma spraying micro-sized Al-Fe₂O₃ composite powders. The microstructure of the composite coating was characterized by X-ray diffraction, scanning electron microscopy and transmission electron microscopy, respectively. The results indicated that the composite coating exhibited dense and crack-free microstructure with a number of spherical α-Fe and γ-Al₂O₃ nano-grains embedded within equiaxed and columnar FeAl₂O₄ nano-grains matrix. The composite coating showed markedly higher toughness and wear resistance than the conventional Al₂O₃ coating.     

Effect of Bi doping on the quenching concentration of H11/2/S3/2 level of Er

Bi³⁺ and Er³⁺ codoped Y₂O₃ was prepared by sol-gel method. The upconversion emission was investigated under 980 nm excitation. For samples without Bi³⁺, the quenching concentration of ²H_11/2/⁴S_3/2 level of Er³⁺ is 3.0 mol%. However, by 1.5 mol% Bi³⁺ doping the quenching concentration increases to 5.0 mol%; meanwhile, the green emission is enhanced 1.9 times. The results indicate that both the quenching concentration and the emission intensity of ²H_11/2/⁴S_3/2 level can be increased by Bi³⁺ doping.     

Color-conversion and photoluminescence properties of Ba2MgW(Mo)O6:Eu phosphor

Compounds B₂AXO₆:Eu (B = Ba, Sr; A = Ca; and X = W, Mo) have recently been investigated and suggested to be color-conversion phosphor for WLED devices. In this work, we investigated the photoluminescence properties of the analogues Ba₂MgXO₆:Eu (X = W and Mo) and the energy transfer from W(Mo)O₆ groups to Eu³⁺ ions within the phosphors. The phase structure, UV-vis diffuse reflectance spectrum, photoluminescence properties and decay of Ba₂MgW_(1−x)Mo_xO₆:Eu were studied as a function of the W/Mo ratio. It was found that these phosphors showed excellent color-conversion capability from near-UV to orange-red light. The color-conversion process was considered to be performed by energy transferring from MoO₆ groups to doped Eu³⁺ ions. The MoO₆ → Eu³⁺ energy transfer efficiency could be greatly enhanced by partial substitution of Mo by W. The structure and photoluminescence properties of Ba₂AW_0.5Mo_0.5O₆:Eu (A = Ca and Mg, respectively) compounds were also investigated to reveal the effect of the Eu³⁺ ion coordination environment on its photoluminescence properties.     

Thermodynamic optimization of the Na2O-B2O3 pseudo-binary system

The Na₂O-B₂O₃ system is thermodynamically optimized by means of the CALPHAD method. A two-sublattice ionic solution model, (Na⁺¹)_P(O⁻²,BO₃ ⁻³,B₄O₇ ⁻²,B₃O_4.5)_Q, has been used to describe the liquid phase. All the solid phases were treated as stoichiometric compounds. A set of thermodynamic parameters, which can reproduce most experimental data of both phase diagram and thermodynamic properties, was obtained. Comparisons between the calculated results and experimental data are presented.     

Blistering of MCrAlY-coatings in H2/H2O-atmospheres

The oxidation behavior of vacuum plasma sprayed, free-standing MCrAlY-coatings was studied in Ar-20%O₂ and Ar-4%H₂-2%H₂O. During exposure in Ar-4%H₂-2%H₂O the coating formed large “blisters”. This phenomenon was attributed to H₂-gas evolution within the coating, creating high pressures sufficient for coating plastic deformation as a result of atomic hydrogen recombination on coating defects. It is suggested that the hydrogen is produced at the scale/metal interface by reaction of H₂O-vapor with yttrium and aluminium present in the coating.     

Synthesis, structure, and properties of Li2Pb2CuB4O10 with isolated [CuB4O10] units

The copper borate Li₂Pb₂CuB₄O₁₀ has been synthesized in air by the standard solid-state reaction at temperature in the range 550-650 °C and the structure of Li₂Pb₂CuB₄O₁₀ was determined by single-crystal X-ray diffraction. Li₂Pb₂CuB₄O₁₀ crystallizes in the monoclinic space group C2/c (no. 15) with a = 16.8419(12), b = 4.7895(4), c = 13.8976(10) Å, and β = 125.3620(10)°, V = 914.22(12) Å³, and Z = 4, as determined by single-crystal X-ray diffraction. The Li₂Pb₂CuB₄O₁₀ structure exhibits isolated units of stoichiometry [CuB₄O₁₀]⁶⁻ that are built from CuO₄ distorted square planes and triangular BO₃ groups. The IR spectroscopy and thermal analysis investigations of Li₂Pb₂CuB₄O₁₀ are also presented.     

TiN/Cr/Al2O3 and TiN/Al2O3 hybrid coatings structure features and properties resulting from combined treatment

New experimental results are presented on the structure and the elemental and phase composition of hybrid coatings, which were deposited on a substrate of AISI 321 stainless steel using a combination of plasma-detonation, vacuum-arc and subsequent High-Current Electron Beam (HCEB) treatment. We found that an increase in energy density intensified mass transfer processes and resulted in changes in aluminum oxide phase composition (γ → α and β → α). Also we observed the formation of a nanocrystalline structure in Al₂O₃ coatings. Electron beam treatment of a hybrid coating surface induced higher adhesion, decreased the intensity of surface wear and increased corrosion resistance in a sulphuric acid solution. The corrosion resistance of the coatings was studied in several electrolytic solutions (0.5 M H₂SO₄, 1 M HCl, 0.75 M NaCl) using electrochemical techniques. In most cases the corrosion resistance was improved, except those in NaCl solutions. The nano-hardness of the protecting coating was 13 GPa before electron beam melting and 9 GPa after it (as a result of TiN and Al₂O₃ sub-layers mixing).     

Residual stress measurement of an EB-PVD Y2O3-ZrO2 thermal barrier coating by micro-Raman spectroscopy

Residual stress distribution in an EB-PVD 4 mol% Y₂O₃-ZrO₂ thermal barrier coating (TBC) layer coated on a superalloy substrate has been measured by micro-Raman spectroscopy. Piezo-spectroscopic coefficient was independently calibrated on a freestanding TBC layer. The coefficient for uniaxial stress is Π_uni = 5.43 cm^− 1GPa^− 1. The stress measurement through the TBC thickness shows compressive stress distribution from small to an almost large constant value. Such a distribution agrees with theoretical consideration since the small stress correctly reflects the free edge effect and the large constant stress is closely related to TBC bulk stresses.     

Electrochemical performances of Ag–(Bi2O3)0.75(Y2O3)0.25 composite cathodes

The electrochemical performances of Ag–Y_0.25Bi_0.75O_1.5 (YSB) composite cathodes on Ce_0.8Sm_0.2O_1.9 (SDC) electrolytes have been investigated at intermediate temperature using AC impedance spectroscopy. The results indicated that the electrochemical performances of these composites are quite sensitive to the compositions and the microstructures of the cathode. The optimum YSB addition to Ag resulted in 10 times lower area specific resistance. The ASR of Ag-50 vol.% YSB was about 0.12 Ωcm² at 700 °C as compared to 3.9 Ωcm² for Ag cathodes. The observed high performance of Ag–YSB composite cathodes might be due to the high oxygen-ion conductivity of YSB and its high catalytic activity for oxygen reduction.     

Upconversion luminescence in Er/Yb codoped Y2CaGe4O12

Calcium yttrium tetrametagermanates Y₂CaGe₄O₁₂ doped with Er³⁺ and Er³⁺/Yb³⁺ reveal upconversion emission in visible spectral range under near-infrared excitation, λ_ex = 980 nm. For the solid solution Er_xY_2−xCaGe₄O₁₂ concentration dependencies for the green and red lines of the visible emission around 526 nm (²H_11/2 → ⁴I_15/2), 545 nm (⁴S_3/2 → ⁴I_15/2) and 670 nm (⁴F_9/2 → ⁴I_15/2) show the optimal value for the sample x = 0.2. The power dependence of the visible luminescence measured at room temperature in the low-power limit indicates two-photon upconversion process. Direct intensification of the upconversion emission signals has been achieved by ytterbium sensitizing. The other upconversion excitation mechanism in Y₂CaGe₄O₁₂:Er³⁺ is discussed for an 808 nm incident laser irradiation. A scheme of excitation and emission routes involving ground/excited state absorption, energy transfer upconversion, nonradiative multiphonon relaxation processes in trivalent lanthanide ions in Y₂CaGe₄O₁₂:Er³⁺ and Y₂CaGe₄O₁₂:Er³⁺, Yb³⁺ has been proposed. Conditions for visible emission occurrence under quasi-resonance λ_ex = 1064 nm excitation depending on pump power values are considered. In the low-power regime only near-infrared emission caused by the transition ⁴I_13/2 → ⁴I_15/2 in erbium ions has been detected.     

Effect of ZrO2 addition on the microstructure and electromagnetic properties of YIG

In this work, we reported the microstructure and electromagnetic properties of a series of zirconium substituted yttrium iron garnet ferrites (YCaZrIG) with iron deficiency composition of Y_3−xCa_xZr_xFe_4.93−xO₁₂ (x = 0.1, 0.2, 0.3, and 0.4, with electrostatic balance by Ca²⁺ substituted for Y³⁺ ions) prepared by a solid-reaction method. The addition of ZrO₂ shows no obvious influence on the phase, density and dielectric constant of YIG ferrites. When Zr addition x ≤ 0.3, the substitution of Zr⁴⁺ for Fe³⁺ decreases the amount of Fe ions, increases the lattice parameter and enhances the grain growth of garnet phase. The solubility of zirconium in YCaZrIG ferrite was found to be approximately 0.3, above which excess ZrO₂ would lead to the precipitation of a second phase inside the YCaZrIG ferrite. This would inhibit the grain growth of garnet phase and cause an increase in the dielectric loss and coercivity. The observed reduce for saturation magnetization when x = 0.4 is possibly due to antiparallel alignment of magnetic moment of Fe³⁺ in the d site caused by the decrease of a-d exchange interaction. Additionally, we got the optimum electromagnetic properties in the samples with x = 0.3: ?_r = 14.1, tan δ_e = 2.5 × 10⁻⁴, H_c = 47 A/m, 4πM_s = 1936 × 10⁻⁴T, ΔH = 7.1 KA/m.     

Phase constituents and microstructure of laser cladding Al2O3/Ti3Al reinforced ceramic layer on titanium alloy

Laser cladding of the Fe₃Al + TiB₂/Al₂O₃ pre-placed alloy powder on Ti-6Al-4V alloy can form the Ti₃Al/Fe₃Al + TiB₂/Al₂O₃ ceramic layer, which can greatly increase wear resistance of titanium alloy. In this study, the Ti₃Al/Fe₃Al + TiB₂/Al₂O₃ ceramic layer has been researched by means of electron probe, X-ray diffraction, scanning electron microscope and micro-analyzer. In cladding process, Al₂O₃ can react with TiB₂ leading to formation of amount of Ti₃Al and B. This principle can be used to improve the Fe₃Al + TiB₂ laser cladded coating, it was found that with addition of Al₂O₃, the microstructure performance and micro-hardness of the coating was obviously improved due to the action of the Al-Ti-B system and hard phases.     

Influence of niobium doping on phase composition and defect-mediated photoluminescence properties of Eu-doped TiO2 nanopowders synthesized in Ar/O2 thermal plasma

Nb⁵⁺:Eu³⁺-codoped TiO₂ nanopowders for chemical composition adjustment have been synthesized via Ar/O₂ radio-frequency thermal plasma. X-ray diffraction (XRD) results reveal that all the resultant powders exhibited mixture polymorphs of anatase (mean size: ∼45 nm) as the major phase and rutile (mean size: ∼71 nm). Rutile formation was promoted by the Eu³⁺ doping but suppressed by the Nb⁵⁺ addition. Combined observation using FE-SEM and TEM indicates that all the plasma-synthesized powders had a majority of facet-shaped particles (several nanometers) and a small proportion of nearly spherical crystals (∼150 nm). For the defect-mediated photoluminescence (PL) emission through the energy transfer from the TiO₂ host to the Eu³⁺ activator, the PL intensity originating from the ⁵D₀ → ⁷F₂ electronic transition weakened but that from the ⁵D₀ → ⁷F₁ electronic transition strengthened with increasing Nb⁵⁺ content. This may be a result of the decrease in the oxygen vacancy defects in the TiO₂ host lattice, as revealed by the joint means of UV-vis absorption spectra and excitation and emission spectra.