Effect of coupling agents on the mechanical properties of fly ash/polyester particulate composites

Fly ash (FA)/general purpose unsaturated polyester resin (GPR) particulate composites were made. The effect of the surface treatment of FA with two different silane coupling agents (CAs) on the mechanical properties, such as the tensile, flexural, compressive, and impact strengths and hardness, of FA–GPR composites were studied. The properties of FA–CA–GPR were also compared with that of GPR and CaCO₃–GPR. An enhancement in the tensile, flexural, compressive, and impact strengths and a decrease in the tensile and flexural moduli were observed when FA was surface treated with CA. Hardness also increases with CA‐treated FA. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 1755–1760, 2001     

Synthesis and application of multilayered core shell particles for toughening of unsaturated polyester resin

Toughening particles, comprising two radially alternating rubbery and glassy layers, were prepared by using sequential emulsion polymerization. The conditions which led to controlled particle size and morphology are discussed. A relatively new type of inert core shell particle [fly‐ash (FA)] and surface‐activated FA, by two different silane coupling agents, namely 3‐aminopropyltrimethoxy silane (AMP) and vinyltriethoxysilane (VES)‐based multilayered toughening particles, which radially comprise rubbery and glassy layers, were also prepared. The toughening particles were used with general purpose polyester resin (GPR) for making composite sheets. Formation of multiple layers in the core‐shell particles and their morphology were confirmed by transmission electron microscopy (TEM). The mechanical properties such as tensile, flexural, impact, and hardness of the toughened GPR are discussed critically. The tensile fractured surfaces were studied by scanning electron microscopy (SEM). Thermal property such as thermogravimetric analysis (TGA) were also discussed. The composites were exposed to various adverse environmental conditions such as water, boiling water, salt water, acid, alkali, toluene, weather, and freezing–thawing for 30 days. The mechanical properties (viz. the tensile strength, tensile modulus, elongation at break, flexural strength, flexural modulus, impact strength and hardness of FA/GPR, FA.AMP core/GPR, and FA.VEScore/GPR) were studied before and after exposure to adverse environmental conditions. The results indicate that the mechanical properties of FA/GPR composite are improved by surface treatment of FA and their resistance to the various environmental stresses is also enhanced substantially on modification by toughening particles. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 511–528, 2004     

Physicochemical characterization of the filler–matrix interface in elastomer‐encapsulated fly ash/polyester particulate composites

An attempt was made to improve the toughness of fly ash (FA)/general‐purpose unsaturated polyester resin (GPR) composites. Elastomer [styrene–butadiene rubber (SBR) or acrylic copolymer (AC)]‐encapsulated fillers (FA or CaCO₃) were made through the coagulation of the emulsified elastomer containing the filler with constant stirring. The elastomer‐encapsulated fillers were added to GPR at concentrations as high as 15 wt % to make FA/SBR or AC/GPR composites. The mechanical properties (i.e., the tensile strength, tensile modulus, tensile elongation, flexural strength, flexural modulus, impact strength, and hardness) of FA/GPR, FA/SBR/GPR, and FA/AC/GPR composites were studied. The tensile‐fractured surfaces of all the composites were studied with scanning electron microscopy. The thermal stability was studied with thermogravimetric analysis. An analysis of the results indicate that this modification technique is rather easy and more economical than the chemical modification of filler surfaces with functional silane coupling agents. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 171–184, 2005     

Effect of surface modification of fly ash reinforced in polyetheretherketone composites

Fly ash reinforced polyetheretherketone (PEEK) composites were fabricated using compression molding technique. The fly ash surface was chemically modified using vinyltrimethoxy silane and 3‐aminopropyltriethoxy silane. The properties of treated fly ash PEEK composites were examined in terms of scanning electron microscopy, dynamic mechanical thermal analysis, differential scanning calorimetry, and thermo gravimetric analysis. The modified fly ash was observed to disperse more uniformly than the unmodified counterpart. The tensile strength and modulus also improved with treated fly ash filled PEEK composites. The increment of the dynamic modulus for the PEEK/treated fly ash composites is 32% at 250°C, indicating apparent improvement of high temperature mechanical properties. POLYM. COMPOS., 2011. © 2011 Society of Plastics Engineers.     

Mechanical,dynamic mechanical,and thermal characterization of fly ash and nanostructured fly ash‐waste polyethylene/high‐density polyethylene blend composites

Disposal of polyethylene used as carry bags is the greatest challenge increasing day by day. Composite materials were prepared by mixing Fly ash (FA) and nanostructured fly ash (NFA) from thermal power station as filler and blends of Waste polyethylene (WPE)(carry bags) collected from municipal solid waste (MSW) with virgin high‐density polyethylene (HDPE) as matrix. Different modifications were induced to improve the overall properties of these composites. At first, the WPE/HDPE blend matrix was modified by grafting with maleic anhydride (MA) and the composite prepared with FA/NFA. Then, the WPE/HDPE‐FA/NFA composite as a whole was treated with electron beam irradiation at 250 kGy radiation dose and finally the FA/NFA filler was treated with radiation dose of 250 kGy and the composite prepared. Significant enhancement in tensile strength, flexural strength, flexural modulus, and hardness are observed for MA modified and irradiated composites, the increase being more prominent in irradiated composites. Furthermore, an increase in storage/loss moduli with enhanced thermal stability was observed with the addition of FA/NFA and upon modifications. The analysis of the tensile fractured surfaces by scanning electron microscopy was in well correlation with the mechanical properties obtained. In summary, after analyzing the effects of the three different modifications on mechanical, dynamic mechanical and thermal properties, the irradiation on to the WPE/HDPE‐FA/NFA composites investigated was selected as the most appropriate for future applications. POLYM. COMPOS., 37:3256–3268, 2016. © 2015 Society of Plastics Engineers     

Effect of coupling agent on the mechanical properties of fly ash–filled polybutadiene rubber

Fly ash, a waste productof thermal power stations generated in huge quantities, has been posing problems of its disposal. As such it contains a variety of inorganic oxides and is available in finely powdered form. Attempts have been made for its use as a filler in elastomers and plastics. It is important to note that fly ash used in in untreated form does not significantly enhance the mechanical properties of composites. In this work, fly ash treated with silane coupling agent (Si‐69) was used as a filler in polybutadiene rubber (PBR). The comparison of properties of composites filled with treated and untreated fly ash revealed that the composites with treated fly ash showed better reinforcing properties. Thus the silane coupling agent used here promoted adhesion between fly ash and the PBR. The improvement in mechanical properties in general and tensile properties (tensile strength, modulus 100% and modulus 200%, hardness) of the composites in particular were observed. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 1322–1328, 2004     

不饱和聚酯树脂/大麻纤维复合材料性能的研究

采用模压工艺制备了不饱和聚酯(UP)树脂/大麻纤维复合材料,研究了大麻纤维加入量及纤维的碱处理、乙酰化处理及偶联剂处理对复合材料力学性能的影响;采用傅立叶变换红外光谱仪对复合材料的结构进行了表征和分析。结果表明,随着大麻纤维含量的增加,UP树脂/大麻纤维复合材料的拉伸弹性模量逐渐增加,拉伸强度、弯曲强度、弯曲弹性模量及冲击强度等均先降低而后逐渐增大;偶联剂处理对复合材料力学性能的改善效果最好;偶联剂与纤维之间发生了酯化反应。     

The influence of chemical surface modification on the performance of sisal‐polyester biocomposites

This article concerns the effectiveness of various types and degrees of surface modification of sisal fibers involving dewaxing, alkali treatment, bleaching cyanoethylation and viny1 grafting in enhancing the mechanical properties, such as tensile, flexural and impact strength, of sisal‐polyester biocomposites. The mechanical properties are optimum at a fiber loading of 30 wt%. Among all modifications, cyanoethylation and alkali treatment result in improved properties of the biocomposites. Cyanoethylated sisal‐polyester composite exhibited maximum tensile strength (84.29 MPa). The alkali treated sisal‐polyester composite exhibited best flexural (153.94 MPa) and impac strength (197.88 J/m), which are, respectively, 21.8% and 20.9% higher than the corresponding mechanical properties of the untreated sisal‐polyester composites. In the case of vinyl grafting, acrylonitrile (AN)‐grafted sisal‐polyester composites show better mechanical properties than methyl‐methacrylate (MMA)‐grafted sisal composites. Scanning electron microscopic studies were carried out to analyze the fiber‐matrix interaction in various surface‐modified sisal‐polyester composites.     

Effects of fiber extraction,morphology, and surface modification on the mechanical properties and water absorption of bamboo fibers‐unsaturated polyester composites

Bamboo fibers reinforced unsaturated polyester (UPE) composites were prepared by compression molding. Effects of fiber extraction, morphology, and chemical modification on the mechanical properties and water absorption of the bamboo fibers‐UPE composites were investigated. Results showed that the unidirectional original bamboo fibers resulting composites demonstrated the highest tensile strength, flexural strength, and flexural modulus; the 30–40 mesh bamboo particles resulting composites had the lowest tensile strength and flexural strength, but had comparable flexural modulus with that of chemical pulp fibers. The treatment of bamboo fibers with 1,6‐diisocyanatohexane (DIH) and 2‐hydroxyethyl acrylate (HEA) significantly increased the tensile strength, flexural strength and flexural modulus, and water resistance of the resulting composites. Fourier Transform Infrared and X‐ray photoelectron spectroscopy analyses showed that DIH and HEA were covalently bonded onto bamboo fibers. Scanning electron microscopic images of the fractured surfaces of the composites showed that the treatment of bamboo fibers greatly improved the interfacial adhesion between the fibers and UPE resins. The water absorption kinetics of the composites was also investigated; and the results showed that the water absorption of the composites fitted Fickian behavior well. POLYM. COMPOS., 37:1612–1619, 2016. © 2014 Society of Plastics Engineers     

A comparative analysis of woven jute/glass hybrid polymer composite with and without reinforcing of fly ash particles

The objective of this research article is to compare the mechanical and tribological properties of jute‐glass‐fiber‐reinforced epoxy (J‐G‐E) hybrid composites with and without fly ash particulate filler. A dry hand lay‐up technique is used to fabricate all the laminates. The properties including flexural strength, tensile strength, flexural modulus, and erosion behavior of all the composites are evaluated as per American Society for Testing and Materials (ASTM) standards. The fly ash particulate‐filled hybrid composite shows a better mechanical and tribological property. The maximum flexural strength and flexural modulus are obtained for GJGJ+ 5 wt% fly ash filler epoxy composites. Whereas the maximum tensile strength is obtained for GJJG+ 10 wt% fly ash filler epoxy composites. Scanning Electron Microscopy (SEM) analysis also has been carried out to categorize mechanical and tribological behavior of composites. POLYM. COMPOS. 37:658–665, 2016. © 2014 Society of Plastics Engineers     

Effect of electron beam irradiation on the mechanical,thermal, and dynamic mechanical properties of flyash and nanostructured fly ash waste polyethylene hybrid composites

The effect of electron beam irradiation on the technical properties of fly ash (FA) and nano fly ash (NFA)‐filled waste polyethylene (WPE) composites have been investigated in this article. It is observed that the FA/NFA at 5 wt% imparted enhanced technical properties. The modified composites were prepared by three different methods (1) modification of WPE matrix first by grafting with maleic anhydride (MA) and preparing the composite (2) Preparing WPE‐FA/NFA composites and subjecting to electron beam irradiation. (3) Subjecting the FA/NFA to electron beam radiation first and then preparing composites with WPE. Of the three methods, the composite prepared and then electron beam irradiated gave the best balance in the physico‐mechanical properties. The tensile and flexural strength of WPE increased from 21.2 MPa and 25.4 MPa to 33.0 MPa (57.8%) and 45.8 MPa (72%) respectively at 5 wt% FA‐filled WPE composites, which further increased to 34.5 MPa (65%) and 47.7 MPa (87.8%) respectively with 5 wt% of NFA‐filled WPE composites, after electron beam irradiation. The thermal stability was enhanced upon electron beam irradiation of the composites. The dynamic mechanical properties reveal that the storage modulus reaches the highest value for the irradiated composite corroborating with the flexural modulus throughout the temperature range studied. The fractured surfaces were examined under SEM and were correlated with the mechanical properties. The results indicate that FA/NFA reinforced WPE composites act as an excellent stress raisers preventing crack propagation and enhancing the performance properties on electron beam irradiation. POLYM. COMPOS., 2012. © 2011 Society of Plastics Engineers     

聚氯乙烯/粉煤灰复合材料的制备与性能研究

制备了聚氯乙烯/粉煤灰复合材料,研究了粉煤灰的不同表面处理方式对共混物的力学性能和耐温性能的影响。结果表明:湿法处理粉煤灰的效果最好,不做处理的效果最差;粉煤灰会降低PVC材料的缺口冲击强度;添加5份处理过的粉煤灰可以提高PVC材料的拉伸强度;添加粉煤灰可以提高PVC材料的弯曲强度和弯曲模量,同时,耐温性也有一定的提高。     

Effect of silane treated fly ash on physico-mechanical,morphological, and thermal properties of recycled poly(vinyl chloride) composites

The silane treatment on properties of fly ash (FA) and development of its composite using recycled poly(vinyl chloride) (r-PVC) material retrieve from waste wires and cable insulation are investigated in this work. The use of (3-aminopropyl)triethoxysilane was employed as a coupling agent with some other essential additives. The composites sheet was prepared by means of the melt mixing process and go along with the compression molding process. The superior properties on compatibility between silane-modified FA (FA(Si)) and r-PVC were successfully studied using rheological, thermomechanical, morphological, and water absorption analysis. Primary analysis of r-PVC and FA was employed using Fourier transform infrared spectroscopy analysis. The thermal stability of composites was stable up to 187°C. In addition, significant enhancement on tensile strength as well as young's modulus of composite as compared to untreated r-PVC/FA composites. Morphological properties of silane treated FA based composites presented the good distribution and excellent uniformity with higher wettability of FA particles within r-PVC matrix. The water absorption test showed decrease in water absorption with increase silane treatment concentration FA in the r-PVC matrix. It was remarkable to note that silane treated FA can be prepared as a composite using r-PVC matrix with further modified properties.     

Influence of silane‐coupling agents on the performance of morphological,mechanical, thermal,electrical, and rheological properties of polycarbonate/fly ash composites

Fly ash, waste product of thermal power station, generated in huge quantities has been posing problems of its disposal. As such, it contains a variety of inorganic oxide and is available in finely powder form. Attempts have been made for its utilization, as filler in engineering plastic. The fly ash (FA) fillers reinforced polycarbonate (PC) composites were fabricated using a economically and environmentally viable method of melt extrusion and compression molding technique. The FA surface was chemically modified using vinyltrimethoxysilane and 3–Aminopropyltriethoxysilane. The feasibility of using treated FA/PC composites was examined in terms of scanning electron microscopy, thermogravimetric analysis, differential scanning calorimetry, and rheological behavior. The morphology shows a good dispersion and strong interfacial interaction between PC and modified FA than the unmodified counterpart. Mechanical investigation manifested that modified FAs have strengthening effect (increase in tensile and flexural strength) on the mechanical performance of PC composites. Rheological behavior of PC/FA composites was characterized by parallel plate rheometer system. Addition of treated FA imparted dimensional and thermal stability, which has been observed in scanning electron micrographs and in thermogravimetric analysis plot. The increase of thermal stability has been explained based on increased mechanical interlocking of PC chains inside the structure of FA. This study shows that surface modification of FA is one of the key factors influencing the mechanical and thermal properties of PC/FA composites. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Pultruded fiber reinforced thermoplastic poly(methyl methacrylate) composites. Part II: Mechanical and thermal properties

A novel process has been developed to manufacture poly(methyl methacrylate) (PMMA) pultruded parts. The mechanical and dynamic mechanical properties, environmental effects, postformability of pultruded composites and properties of various fiber (glass, carbon and Kevlar 49 aramid fiber) reinforced PMMA composites have been studied. Results show that the mechanical and thermal properties (i.e. tensile strength, flexural strength and modulus, impact strength and HDT) increase with fiber content. Kevlar fiber/PMMA composites possess the highest impact strength and HDT, while carbon fiber/PMMA composites show the highest tensile strength, tensile and flexural modulus, and glass fiber/PMMA composites show the highest flexural strength. Experimental tensile strengths of all composites except carbon fiber/PMMA composites follow the rule of mixtures. The deviation of carbon fiber/PMMA composite is due to the fiber breakage during processing. Pultruded glass fiber reinforced PMMA composites exhibit good weather resistance. They can be postformed by thermoforming, and mechanical properties can be improved by postforming. The dynamic shear storage modulus (G′) of pultruded glass fiber reinforced PMMA composites increased with decreasing pulling rate, and G′ was higher than that of pultruded Nylon 6 and polyester composites.     

Unsaturated polyester‐toughened epoxy composites: Effect of sisal fiber on thermal and dynamic mechanical properties

In the present study, the mechanical and thermal properties of sisal fiber‐reinforced unsaturated polyester (UP)‐toughened epoxy composites were investigated. The sisal fibers were chemically treated with alkali (NaOH) and silane solutions in order to improve the interfacial interaction between fibers and matrix. The chemical composition of resins and fibers was identified by using Fourier‐transform infrared spectroscopy. The UP‐toughened epoxy blends were obtained by mixing UP (5, 10, and 15 wt%) into the epoxy resin. The fiber‐reinforced composites were prepared by incorporating sisal fibers (10, 20, and 30 wt%) within the optimized UP‐toughened epoxy blend. Scanning electron microscopy was used to analyze the morphological changes of the fibers and the adhesion between the fibers and the UP‐toughened epoxy system. The results showed that the tensile and flexural strength of (alkali‐silane)‐treated fiber (30 wt%) ‐reinforced composites increased by 83% and 55%, respectively, as compared with that of UP‐toughened epoxy blend. Moreover, thermogravimetric analysis revealed that the (alkali‐silane)‐treated fiber and its composite exhibited higher thermal stability than the untreated and alkali‐treated fiber systems. An increase in storage modulus and glass transition temperature was observed for the UP‐toughened epoxy matrix on reinforcement with treated fibers. The water uptake behavior of both alkali and alkali‐silane‐treated fiber‐reinforced composites is found to be less as compared with the untreated fiber‐reinforced composite. J. VINYL ADDIT. TECHNOL., 23:188–199, 2017. © 2015 Society of Plastics Engineers     

Mechanical properties of pineapple leaf fiber-reinforced polyester composites

Pineapple leaf fiber (PALF) which is rich in cellulose, relatively inexpensive, and abundantly available has the potential for polymer reinforcement. The present study investigated the tensile, flexural, and impact behavior of PALF-reinforced polyester composites as a function of fiber loading, fiber length, and fiber surface modification. The tensile strength and Young's modulus of the composites were found to increase with fiber content in accordance with the rule of mixtures. The elongation at break of the composites exhibits an increase by the introduction of fiber. The mechanical properties are optimum at a fiber length of 30 mm. The flexural stiffness and flexural strength of the composites with a 30% fiber weight fraction are 2.76 GPa and 80.2 MPa, respectively. The specific flexural stiffness of the composite is about 2.3 times greater than that of neat polyester resin. The work of fracture (impact strength) of the composite with 30% fiber content was found to be 24 kJ m⁻². Significant improvement in the tensile strength was observed for composites with silane A172-treated fibers. Scanning electron microscopic studies were carried out to understand the fiber-matrix adhesion, fiber breakage, and failure topography. The PALF polyester composites possess superior mechanical properties compared to other cellulose-based natural fiber composites. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 64: 1739–1748, 1997     

Synthesis and mechanical properties of unsaturated polyester based nanocomposites

Two classes of nanocomposites were synthesized using an unsaturated polyester resin as the matrix and sodium montmorillonite as well as an organically modified montmorillonite as the reinforcing agents. X‐ray diffraction pattern of the composites showed that the interlayer spacing of the modified montmorillonite expanded from 1.25 nm to 4.5 nm, indicating intercalation. Glass transition values of these composites increased from 72°C, in the unfilled unsaturated polyester, to 86°C in the composite with 10% organically modified montmorillonite. From Scanning Electron Microscopy, it is seen that the degree of intercalation/exfoliation of the modified montmorillonite is higher than in the unmodified one. The mechanical properties also supported these findings, since in general, the tensile modulus, tensile strength, flexural modulus, flexural strength and impact strength of the composites with modified montmorillonite were higher than the corresponding properties of the composites with unmodified montmorillonite. The tensile modulus, tensile strength, flexural modulus and flexural strength values showed a maximum, whereas the impact strength exhibited a minimum at approximately 3–5 wt% modified montmorillonite content. These results imply that the level of exfoliation may also exhibit a maximum with respect to the modified montmorillonite content. The level of improvement in the mechanical properties was substantial. Adding only 3 wt% organically modified clay improved the flexural modulus of unsaturated polyester by 35%. The tensile modulus of unsaturated polyester was also improved by 17% at 5 wt% of organically modified clay loading.     

Bamboo fiber reinforced thermosetting resin composites: Effect of graft copolymerization of fiber with methacrylamide

Epoxy and polyester resins have been reinforced with methacrylamide (MAA) treated bamboo strip matting to develop bamboo fiber reinforced plastic composites. Bamboo mats were graft copolymerized with 1, 3, and 5% solution of MAA. The mechanical (tensile strength, elastic modulus, flexural strength, and flexural modulus), thermal, and water absorption properties of the composites were determined. One percent treatment of bamboo with MAA gave optimum results with epoxy resin. The mechanical properties were improved. TGA results reveal that the degradation temperature of the composite has improved after grafting. The weight loss of 1% MAA treated bamboo–epoxy composite reached a value of 95.132% at 795°C compared to 97.655% at 685°C of untreated bamboo–epoxy composite. Water absorption in the composites was studied by long term immersion and 2 h boiling in distilled water. The process of water absorption indicates Fickian mode of diffusion. MAA treatment results in reduced water uptake. There was improvement in the properties of pretreated bamboo‐polyester matrix composite as well. Three percent treatment of bamboo with MAA gave optimum results with polyester resin. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Pultruded fiber-reinforced poly(methyl methacrylate) composites. II. Static and dynamic mechanical properties,environmental effect,and postformability

This paper presents a novel process developed to manufacture poly(methyl methacrylate) (PMMA) pultruded composite. The mechanical, thermal, and dynamic mechanical properties, environmental effect, postformability of various fiber (glass, carbon, and Kevlar 49 aramid fiber) reinforced pultruded PMMA composites have been studied. Results show mechanical properties (i.e., tensile strength, specific tensile strength, tensile modulus, and specific flexural strength) and thermal properties (HDT) increase with fiber content. Kevlar fiber/PMMA composites possess the highest specific tensile strength and HDT, carbon fiber/PMMA composites show the highest tensile strength and tensile modulus, and glass fiber/PMMA composites show the highest specific flexural strength. Pultruded glass-fiber-reinforced PMMA composites exhibit good weather resistance. These composite materials can be postformed by thermoforming under pressure, and mechanical properties of postformed products can be improved. The dynamic shear storage and loss modulus (G′, G″) of pultruded glass-fiber-reinforced PMMA composites increased with decreasing pulling rate, and their shear storage moduli are higher than those of pultruded Nylon 6 and polyester composites.