Energy,exergy and economic analyses and multiobjective optimization of a novel solar multi-generation system for production of green hydrogen and other utilities

Renewable energy based multi-generation systems can help solving energy-related environmental problems. For this purpose, a novel solar tower-based multi-generation system is proposed for the green hydrogen production as the main product. A solar-driven open Brayton cycle with intercooling, regeneration and reheat is coupled with a regenerative Rankine cycle and a Kalina cycle-11 as a unique series of power cycles. Significant portion of the produced electricity is utilized to produce green hydrogen in an electrolyzer. A thermal energy storage, a single-effect absorption refrigeration cycle and two domestic hot water heaters are also integrated. Energy, exergy and economic analyses are performed to examine the performance of the proposed system, and a detailed parametric analysis is conducted. Multiobjective optimization is carried out to determine the optimum performance. Optimum energy and exergy efficiencies, unit exergy product cost and total cost rate are calculated as 39.81%, 34.44%, 0.0798 $/kWh and 182.16 $/h, respectively. Products are 22.48 kg/h hydrogen, 1478 kW power, 225.5 kW cooling and 7.63 kg/s domestic hot water. Electrolyzer power size is found as one of the most critical decision variables. Solar subsystem has the largest exergy destruction. Regenerative Rankine cycle operates at the highest energy and exergy efficiencies among power cycles.     

Thermo-economic analysis of chlor-alkali electrolysis for hydrogen production in the electrochlorination plant: Real case

This study deals with the implementations of electrochemical technology for the on-site production of sodium hypochlorite (NaOCl) and hydrogen from seawater for utilization in the steam power plant. The effects of electrical current and seawater temperature on the performance of electrochlorination system are investigated. The obtained results show that current efficiency increases with increasing electrical current. The current efficiency of the system is calculated as 94% at a maximum electric current with a value of 4000 A and maximum temperature with a value of 30 °C. Electricity consumption increases for the unit generation of available chlorine in the case of both enhancements of electrical current and seawater. Hydrogen generation is directly proportional to the variation of the electrical current. Also, improvement in seawater temperature provides more efficient hydrogen generation. Moreover, energy and exergy efficiencies of the whole system are positively affected by an increase of current. However, energy and exergy efficiencies are determined to be 50.4% and 3.04%, respectively, under the best operational conditions. Besides, the cheapest product cost of the hydrogen gas is calculated as $4.04/kg under the greatest electrical current and seawater temperatures.     

Exergoeconomic analysis of hydrogen production from biomass gasification

In this study, we investigate biomass-based hydrogen production through exergy and exergoeconomic analyses and evaluate all components and associated streams using an exergy, cost, energy and mass (EXCEM) method. Then, we define the hydrogen unit cost and examine how key system parameters affect the unit hydrogen cost. Also, we present a case study of the gasification process with a circulating fluidized bed gasifier (CFBG) for hydrogen production using the actual data taken from the literature. We first calculate energy and exergy values of all streams associated with the system, exergy efficiencies of all equipment, and determine the costs of equipment along with their thermodynamic loss rates and ratio of thermodynamic loss rate to capital cost. Furthermore, we evaluate the main system components, consisting of gasifier and PSA, from the exergoeconomic point of view. Moreover, we investigate the effects of various parameters on unit hydrogen cost, such as unit biomass and unit power costs and hydrogen content of the syngas before PSA equipment and PSA hydrogen recovery. The results show that the CFBG system, which has energy and exergy efficiencies of 55.11% and 35.74%, respectively, generates unit hydrogen costs between 5.37 $/kg and 1.59 $/kg, according to the internal and external parameters considered.     

Thermodynamic and thermoeconomic assessment of hydrogen production employing an efficient multigeneration system based on rich fuel combustion

The recent development of distributed multigeneration energy systems is changing the focus of producing different energy vectors from large centralized plants to local energy systems. A novel multigeneration system is designed in the present work to supply domestic energy demands of power, hydrogen and heating. The proposed system mainly consists of a supercritical CO₂ cycle, a gas turbine equipped with a rich-fueled combustion chamber, a membrane for hydrogen separation and a water-gas shift reactor. Feeding the combustion chamber with a rich fuel mixture leads to the availability of a significant hydrogen amount in the products, which can be separated and stored. Thermodynamic analysis revealed that the highest irreversibility belongs to the combustion chamber, which is responsible for almost half of total exergy destruction. The cost of the produced hydrogen is estimated to be 2.2–6.8 $/kg for a natural gas price of 9.51 $/GJ and equivalence ratios of 2.9–1.65. The overall energy and exergy efficiencies, hydrogen production rate, total system cost rate, and cost of produced electricity are found to be 75.1%, 58.9%, 40.6 kg/h, 222 $/h and 51 $/MWh, respectively, assuming an equivalence ratio of 2.     

Analysis and techno-economic assessment of renewable hydrogen production and blending into natural gas for better sustainability

In this study, comprehensive thermodynamic analysis and techno-economic assessment studies of the renewable hydrogen production and its blending with natural gas in the existing pipelines are performed. Solar and wind energy-based on-grid and off-grid power systems are designed and compared in energy, exergy, and cost. Solar PV panels and wind turbines are particularly considered for electricity and hydrogen production for residential applications in an environmentally benign way. Fuel cell units are included to supply continuous electricity in the off-grid system. Here, the heat required for a community consisting of 100 houses is provided by hydrogen and natural gas mixture as a more environmentally benign fuel. The costs of capital, fuel, operation, and maintenance are calculated and evaluated in detail. The total net present costs are calculated as $6.95 million and $2.47 million for the off-grid and on-grid power systems, respectively. For the off-grid system, energy and exergy efficiencies are calculated as 32.64% and 40.73%, respectively. Finally, the energy and exergy efficiencies of the on-grid system are determined as 26.58% and 35.25%, respectively.     

Investigation of green hydrogen production and development of waste heat recovery system in biogas power plant for sustainable energy applications

In this study, biogas power production and green hydrogen potential as an energy carrier are evaluated from biomass. Integrating an Organic Rankine Cycle (ORC) to benefit from the waste exhaust gases is considered. The power obtained from the ORC is used to produce hydrogen by water electrolysis, eliminate the H₂S generated during the biogas production process and store the excess electricity. Thermodynamic and thermoeconomic analyses and optimization of the designed Combined Heat and Power (CHP) system for this purpose have been performed. The proposed study contains originality about the sustainability and efficiency of renewable energy resources. System design and analysis are performed with Engineering Equation Solver (EES) and Aspen Plus software. According to the results of thermodynamic analysis, the energy and exergy efficiency of the existing power plant is 28.69% and 25.15%. The new integrated system's energy, exergy efficiencies, and power capacity are calculated as 41.55%, 36.42%, and 5792 kW. The total hydrogen production from the system is 0.12412 kg/s. According to the results of the thermoeconomic analysis, the unit cost of the electricity produced in the existing power plant is 0.04323 $/kWh. The cost of electricity and hydrogen produced in the new proposed system is determined as 0.03922 $/kWh and 0.181 $/kg H₂, respectively.     

Thermo-economic analysis and optimization of the very high temperature gas-cooled reactor-based nuclear hydrogen production system using copper-chlorine cycle

An improved very high temperature gas-cooled reactor (VHTR) and copper-chlorine (Cu–Cl) cycle-based nuclear hydrogen production system is proposed and investigated in this paper, in order to reveal the unknown thermo-economic characteristics of the system under variable operating conditions. Energy, exergy and economic analysis method and particle swarm optimization algorithm are used to model and optimize the system, respectively. Parametric analysis of the effects of several key operating parameters on the system performance is conducted, and energy loss, exergy loss, and investment cost distributions of the system are discussed under three typical production modes. Results show that increasing the reactor subsystem pressure ratio can enhance the system's thermo-economic performance, and the total efficiencies and cost of producing compressed hydrogen from nuclear energy are respectively lower and higher than that of generating electricity. When the system operates at the maximum hydrogen production rate of 403.1 mol/s, the system's net electrical power output, thermal efficiency, exergy efficiency, and specific energy cost are found to be 38.77 MW, 39.3%, 41.26%, and 0.0731 $/kW·h, respectively. And when the system's hydrogen production load equals to 0, these values are respectively calculated to be 177.25 MW, 50.64%, 53.29%, and 0.0268 $/kW·h. In addition, more than 90% of the system's total energy losses are caused by condenser and Cu–Cl cycle, and about 50–60% of the system's total exergy destructions occur in VHTR. About 60% and 30% of the system's specific energy cost are respectively caused by the equipment investment and the system operation & maintenance, and the investment costs of VHTR and Cu–Cl plant are the system's main capital investment sources.     

The evaluation of hydrogen production via a geothermal-based multigeneration system with 3E analysis and multi-objective optimization

In this study, a novel geothermal-based multigeneration system is designed and evaluated in energy, exergy and economic (3E) analyses. Besides 3E analyses, multi-objective optimization has been assessed to reach the highest exergetic effectiveness and the lowest total cost rate. To evaluate the designed plant, thermodynamic balance equations are assigned to all sub-systems found in the design. These equations are solved by using Engineering Equation Solver (EES) software. According to the analyses' results, with base parameters, total power production is 1951 kW, the hydrogen generation rate is 0.0015 kg/s, and the whole energy and exergy efficiencies are 59.53% and 53.17%. The economic analysis performed for the multigeneration system indicates that the total cost rate is 186 $/h, and the levelized energy cost is 0.102 $/kWh. These results indicate that the designed geothermal-based multigeneration system performs better than a single-generation plant in terms of efficiency and cost.     

Energetic and exergetic performance evaluation of a combined heat and power system with the micro gas turbine (MGTCHP)

This study deals with the energetic and exergetic performance assessment of a combined heat and power system with micro gas turbine (MGTCHP). Quantitative energy and exergy balance for each component and the whole MGTCHP system was considered, while energy and exergy consumption within the system were determined. The performance characteristics of this MGTCHP system were evaluated using energy and exergy analyses methods. The energetic and exergetic efficiencies of the MGTCHP system are calculated as 75.99% with 254.55 kW (as 99.15 kW—electrical and 155.40 kW—hot water_{@363.15 K}) and 35.80% with 123.61 kW (as 99.15 kW—electrical and 24.46 kW—hot water_{@363.15 K}), respectively. The maximum energy loss and exergy consumption occur at 44.03 kW in the stack gas and 129.61 kW in the combustion chamber, respectively. Copyright © 2007 John Wiley & Sons, Ltd.     

Numerical simulation and exergoeconomic analysis of a high temperature polymer exchange membrane electrolyzer

In this paper, a finite volume numerical method is developed to investigate a high temperature polymer exchange membrane (PEM) electrolyzer cell using a three-dimensional and non-isothermal model. The results that are obtained for the single cell are generalized to a full stack of electrolyzer and an exergoeconomic analysis is performed based on the numerical data. The effects of operating temperature, the pressure of cathode, gas diffusion layer (GDL) thickness, and membrane thickness on the energy and exergy efficiencies and exergy cost of the electrolyzer are examined. This study reveals that by increasing the working temperature from 363 K to 393 K, the exergy cost of hydrogen decreases from 23.16 $/GJ to 22.39 $/GJ, and the exergy efficiency of PEM electrolyzer stack at current density of 10,000 A/m² increases from 0.56 to 0.59. The results indicate that increase of pressure deteriorates the system performance at voltages below 1.4 V. It is concluded that operation of the electrolyzer at higher pressures results in decrease of the exergy cost of hydrogen. Increase of membrane thickness from 50 μm to 183 μm leads to increase of the exergy cost of hydrogen from 23.24 $/GJ to 35.99 $/GJ.     

Thermoeconomic analysis and artificial neural network based genetic algorithm optimization of geothermal and solar energy assisted hydrogen and power generation

The study aims to optimize the geothermal and solar-assisted sustainable energy and hydrogen production system by considering the genetic algorithm. The study will be useful by integrating hydrogen as an energy storage unit to bring sustainability to smart grid systems. Using the Artificial Neural Network (ANN) based Genetic Algorithm (GA) optimization technique in the study will ensure that the system is constantly studied in the most suitable under different climatic and operating conditions, including unit product cost and the plant's power output. The water temperature of the Afyon Geothermal Power Plant varies between 70 and 130 °C, and its mass flow rate varies between 70 and 150 kg/s. In addition, the solar radiation varies between 300 and 1000 W/m² for different periods. The net power generated from the region's geothermal and solar energy-supported system is calculated as 2900 kW. If all of this produced power is used for hydrogen production in the electrolysis unit, 0.0185 kg/s hydrogen can be produced. The results indicated that the overall energy and exergy efficiencies of the integrated system are 4.97% and 16.0%, respectively. The cost of electricity generated in the combined geothermal and solar power plant is 0.027 $/kWh if the electricity is directly supplied to the grid and used. The optimized cost of hydrogen produced using the electricity produced in geothermal and solar power plants in the electrolysis unit is calculated as 1.576 $/kg H₂. The optimized unit cost of electricity produced due to hydrogen in the fuel cell is calculated as 0.091 $/kWh.     

Performance assessment of an electrochemical hydrogen production and storage system for solar hydrogen refueling station

This paper investigates the performance of a hydrogen refueling system that consists of a polymer electrolyte membrane electrolyzer integrated with photovoltaic arrays, and an electrochemical compressor to increase the hydrogen pressure. The energetic and exergetic performance of the hydrogen refueling station is analyzed at different working conditions. The exergy cost of hydrogen production is studied in three different case scenarios; that consist of i) off-grid station with the photovoltaic system and a battery bank to supply the required electric power, ii) on-grid station but the required power is supplied by the electric grid only when solar energy is not available and iii) on-grid station without energy storage. The efficiency of the station significantly increases when the electric grid empowers the system. The maximum energy and exergy efficiencies of the photovoltaic system at solar irradiation of 850 W m-2 are 13.57% and 14.51%, respectively. The exergy cost of hydrogen production in the on-grid station with energy storage is almost 30% higher than the off-grid station. Moreover, the exergy cost of hydrogen in the on-grid station without energy storage is almost 4 times higher than the off-grid station and the energy and exergy efficiencies are considerably higher.     

Design,modeling and optimization of a renewable-based system for power generation and hydrogen production

Due to the environmental concerns caused by fossil fuels, renewable energy systems came into consideration. In this study, a renewable hybrid system based on ocean thermal, solar and wind energy sources were designed for power generation and hydrogen production. To analyze the system, a techno-economic model was exerted in order to calculate the exergy efficiency as well as the cost rate and the hydrogen production. The main parameters that affect the system performance were identified, and the impact of each parameter on the main outputs of the system was analyzed as well. The thermo-economic analysis showed that the most effective parameters on the exergy efficiency and total cost rate are the wind speed and solar collector area, respectively. To reach the optimum performance of the system, multi-objective optimization, by using genetic algorithm, was applied. The optimization was divided into two separate case studies; in case A, the cost rate and the exergy efficiency were considered as two objective functions; and in case B, the cost rate and the hydrogen production were assigned as two other objective functions. The optimization results of the case A showed that for the total cost rate of 30.5 $/h, the exergy efficiency could achieve 35.57%. While, the optimization of the case B showed that for the total cost rate of 28.06 $/h, the hydrogen production rate could reach 5.104 kg/h. Furthermore, after optimizing, an improvement in exergy efficiency was obtained, approximately 19%.     

Multi-criteria optimization of an integrated energy system with thermoelectric generator,parabolic trough solar collector and electrolysis for hydrogen production

In this research paper, a newly energy system consisting of parabolic trough solar collectors (PTSC) field, a thermoelectric generator (TEG), a Rankine cycle and a proton exchange membrane (PEM) is proposed. The integration is performed by establishing a TEG instead of the condenser as power generation and cooling unit thereafter surplus power output of the TEG is transferred to the PEM electrolyzer for hydrogen production. The integrated renewable energy system is comprehensively modeled and influence of the effective parameters is investigated on exergy and economic indicators through the parametric study to better understand the system performance. Engineering equation solver (EES) as a potential engineering tool is used to simulate the system and obtain the desired results. In order to optimize the system, a developed multi-objective genetic algorithm MATLAB code is applied to determine the optimum operating conditions of the system. Obtained results demonstrate that at optimum working condition from exergy viewpoint, exergy efficiency and total cost are 12.76% and 61.69 $/GJ, respectively. Multi-objective optimization results further show that the final optimal point which is well-balanced between exergy efficiency and total cost, has the maximum exergy efficiency of 13.29% and total cost of 63.96 $/GJ, respectively. The corresponding values for exergy efficiency and total cost are 10.01% and 60.21 $/GJ for optimum working condition from economic standpoint. Furthermore, hydrogen production at well-balanced operating condition would be 2.28 kg/h. Eventually, the results indicate that establishing the TEG unit instead of the condenser is a promising method to optimize the performance of the system and reduce total cost.     

Performance assessment of a solar hydrogen and electricity production plant using high temperature PEM electrolyzer and energy storage

This paper investigates the performance of a high temperature Polymer Electrolyte Membrane (PEM) electrolyzer integrated with concentrating solar power (CSP) plant and thermal energy storage (TES) to produce hydrogen and electricity, concurrently. A finite-time-thermodynamic analysis is conducted to evaluate the performance of a PEM system integrated with a Rankine cycle based on the concept of exergy. The effects of solar intensity, electrolyzer current density and working temperature on the performance of the overall system are identified. A TES subsystem is utilized to facilitate continuous generation of hydrogen and electricity. The hydrogen and electricity generation efficiency and the exergy efficiency of the integrated system are 20.1% and 41.25%, respectively. When TES system supplies the required energy, the overall energy and exergy efficiencies decrease to 23.1% and 45%, respectively. The integration of PEM electrolyzer enhances the exergy efficiency of the Rankine cycle, considerably. However, it causes almost 5% exergy destruction in the integrated system due to conversion of electrical energy to hydrogen energy. Also, it is concluded that increase of working pressure and membrane thickness leads to higher cell voltage and lower electrolyzer efficiency. The results indicate that the integrated system is a promising technology to enhance the performance of concentrating solar power plants.     

Exergetic and thermoeconomic analyses of diesel engine powered cogeneration: Part 1 – Formulations

This paper is part 1 of the study on the energy, exergy, and exergoeconomic analysis of diesel engine powered cogeneration (DEPC). Part 1 presents the formulation developed for such a comprehensive analysis while part 2 is an application of the developed formulation that considers an actual cogeneration power plant. Compression ignition engine powered cogeneration application is among the most efficient simple cycle power generation plants where the efficiencies are around 50%. The DEPC is mostly preferred in regions where natural gas is not available or not preferable because of high unit prices. In this paper, a DEPC plant is considered with all associated components. Mass, energy, and exergy balances are applied to each system component and subsystem. Exergy balance formulations are aimed to yield exergy destructions. Various efficiencies based on both energy and exergy methods and the performance assessment parameters are defined for both the system components and the entire cogeneration plant. The formulations for the cost of products, and cost formation and allocation within the system are developed based on both energy and exergy (i.e., exergoeconomic analysis). The cost analyses formulated here have significant importance to obtain the optimum marketing price of the product of thermal systems to maximize the benefit and/or minimize the cost.     

Thermodynamic analysis of a parabolic trough solar power plant integrated with a biomass-based hydrogen production system

In the current study, a solar energy power plant integrated with a biomass-based hydrogen production system is investigated. The proposed plant is designed to supply the required energy for the hydrogen production process along with the electrical energy generation. Thermochemical processes are used to obtain high-purity hydrogen from biomass-based syngas. For this purpose, the simulation of the plant is performed using Aspen HYSYS software. Thermodynamic performance evaluation of the hybrid system is conducted with exergy analysis. Based on the obtained results, the exergy efficiencies of the hydrogen production process and power generation systems are 55.8% and 39.6%, respectively. The net power output of the system is obtained to be 38.89 MWe. Furthermore, the amount of produced hydrogen in the integrated system is 7912.5 tons/year with a flow rate of 10.8 tons/h synthesis gas for 7500 h/year operation. Results show that designing and operating a hybrid high-performance energy system using two different renewable sources is an encouraging approach to reduce the environmental impact of energy conversion processes and the effective use of energy resources.     

Utilizing coke oven gases as a fuel for a cogeneration system based on high temperature proton exchange membrane fuel cell; energy,exergy and economic assessment

Based on a high temperature proton exchange membrane fuel cell (HT-PEMFC), a cogeneration system is proposed to produce heat and power. The system includes a coke oven gas steam reformer, a water gas shift reactor, and an afterburner. The system is analyzed in detail considering the energy, exergy and economic viewpoints. The analyses reveal the importance of HT-PEMFC in the system and according to the results, 9.03 kW power is generated with energy and exergy efficiencies of 88.2% and 26.2%, respectively and the total product unit cost is calculated as 91.8 $/GJ. Through a parametric study the effects on system performance are studied of such variables as the current density, fuel cell and reformer operating temperatures, and cathode stoichiometric ratio. It is found that an increase in the fuel cell temperature and/or a decrease in the reformer temperature enhance the exergy efficiency. The exergy efficiency is also maximized at the cathode stoichiometric ratio of 2.4. By performing a two-objective optimization using genetic algorithm, the best operating point is determined at which the exergy efficiency is (32.86%) and the total product unit cost is (78.68 $/GJ).     

Energy,exergy, economic and environmental (4-E) analyses of plasma gasification steam cycle integrated molten carbonate fuel cell for hydrogen and power co-generation based on residual waste feedstocks

Two newly emerging technologies: (a) plasma gasification and (b) molten carbonate fuel cell (MCFC) are integrated for hydrogen and power production for various system configurations. Due to the emission concerns of fossil fuels, wastes such as refused derived fuel (RDF) is chosen as feedstock. The simulation of the power plants is performed using Aspen plus and consequently, 4-E (energy, exergy, economic and environmental) analyses are executed. The highest energy and exergy efficiencies attained are 54.12% and 52.02% for the system Syngas:CH₄ [PSA: MCFC], respectively. Moreover, the cost of electricity considering all the configurations is ranged between 77.48 and 107.93 $/MWh while the LCOH is between 1.01 and 3.94 $/kg. Likewise, introduction of MCFC for 0:100 [PSA: MCFC] case reduced the annual CO₂ emissions ∼5 times than of 100:0. Therefore, the 4-E analyses reported that integrated plasma gasification with MCFC introducing waste as feed could possibly favour H₂ and power co-generation and a cleaner environment.     

Energy and exergy analyses of a solar driven Mg–Cl hybrid thermochemical cycle for co-production of power and hydrogen

Analysis and performance assessment of a solar driven hydrogen production plant running on an Mg–Cl cycle, are conducted through energy and exergy methods. The proposed system consists of (a) a concentrating solar power cycle with thermal energy storage, (b) a steam power plant with reheating and regeneration, and (c) a hybrid thermochemical Mg–Cl hydrogen production cycle. The results show that higher steam to magnesium molar ratios are required for full yield of reactants at the hydrolysis step. This ratio even increases at low temperatures, although lowering the highest temperatures appears to be more favorable for linking such a cycle to lower temperature energy sources. Reducing the maximum cycle temperature decreases the plant energy and exergy efficiencies and may cause some undesirable reactions and effects. The overall system energy and exergy efficiencies are found to be 18.8% and 19.9%, respectively, by considering a solar heat input. These efficiencies are improved to 26.9% and 40.7% when the heat absorbed by the molten salt is considered and used as a main energy input to the system. The highest exergy destruction rate occurs in the solar field which accounts for 79% of total exergy destruction of the integrated system.