An adaptive sliding mode observer based near-optimal OER tracking control approach for PEMFC under dynamic operation condition

Tracking control of oxygen excess ratio (OER) is crucial for dynamic performance and operating efficiency of the proton exchange membrane fuel cell (PEMFC). OER tracking errors and overshoots under dynamic load limit the PEMFC output power performance, and also could lead oxygen starvation which seriously affect the life of PEMFC. To solve this problem, an adaptive sliding mode observer based near-optimal OER tracking control approach is proposed in this paper. According to real time load demand, a dynamic OER optimization strategy is designed to obtain an optimal OER. A nonlinear system model based near-optimal controller is designed to minimize the OER tracking error under variable operation condition of PEMFC. An adaptive sliding mode observer is utilized to estimate the uncertain parameters of the PEMFC air supply system and update parameters in near-optimal controller. The proposed control approach is implemented in OER tracking experiments based on air supply system of a 5 kW PEMFC test platform. The experiment results are analyzed and demonstrate the efficacy of the proposed control approach under load changes, external disturbances and parameter uncertainties of PEFMC system.     

Modeling and control of a PEM fuel cell based hybrid multilevel inverter

Multilevel inverter is an effective and practical solution for increasing power demand and reducing harmonics of AC waveforms. It is mainly employed in the distributed energy sources area because several batteries, fuel cell and solar cell can be connected through multilevel inverter to feed a load. This paper investigates the potentials of a single-phase Hybrid Cascaded Multilevel Inverter (HCMLI) fed from Proton Exchange Membrane Fuel Cell (PEMFC). A mathematical model of the PEMFC supplying HCMLI has been developed. This paper also presents the effect of a novel hybrid modulation on the device switching losses and harmonics of HCMLI. The proposed hybrid modulation technique combines the fundamental frequency switching scheme and Variable Frequency Inverted Sine Pulse Width Modulation (VFISPWM) technique. A comparison between the hybrid modulation strategy and the conventional Phase Disposition (PD) PWM method is also presented in terms of THD and switching losses. A suitable PID controller has been designed to control the output voltage of fuel cell based HCMLI, so that it can provide constant AC voltage with minimum THD up to the rated conditions. The inverter circuit topology and its control scheme are described in detail and their performance is verified based on simulation and experimental results.     

An integrated simulation model for PEM fuel cell power systems with a buck DC-DC converter

Fuel cell powered systems generally have a high current and a low voltage. Therefore, the output voltage of the fuel cell must be stepped-down using a DC-DC buck converter. However, since the fuel cell and converter have different dynamics, they must be suitably coordinated in order to satisfy the demanded load. Accordingly, this study commences by constructing a MATLAB/Simulink model of a proton exchange membrane fuel cell (PEMFC) system comprising a PEMFC stack, an air/fuel supply system, and a temperature control system. The validity of the PEMFC model is demonstrated by comparing the simulation results obtained for the polarzation curves of a single fuel cell with the corresponding experimental curves. A model is then constructed of the DC-DC buck converter used to step-down the PEMFC output voltage. In addition, a sliding mode control (SMC) scheme is proposed for the DC-DC buck converter which guarantees a low and stable output voltage given transient variations in the output voltage of the PEMFC. Finally, a model is constructed of a DC-AC inverter with a pulse width modulated (PWM) control scheme which enables the PEMFC stack to supply the grid or power AC applications directly. Overall, the combined PEMFC/DC-DC buck converter/DC-AC inverter model provides a powerful and versatile tool for the design and development of a wide range of PEMFC power systems.     

Energy processing from fuel-cell systems using a high-gain power dc-dc converter: Analysis,design, and implementation

The electrolyte membrane fuel cell (PEMFC) is characterized by a low and unregulated output voltage; thus, an interface between source and load is required for processing the generated energy by the PEMFC. In this paper, a solution for processing the energy generated by a PEMFC is given. A switching regulator is developed by using a quadratic boost converter with a single switch (QBC-SS). The controller for the QBC-SS is designed using average current-mode (ACM) control, which is easy to implement using analog circuits. The proposed switching regulator ensures high conversion ratios, output voltage regulation, adequate dynamic performance, and stability. On the other hand, a model with static characteristics for the PEMFC electrical behavior is proposed, which can be used for modeling and control purposes. This model consists of three parameters, which are computed using experimental data of the PEMFC stack. A laboratory prototype of 400 W is used to verify the analytical results. As an input source, a PEMFC system is used. The output voltage of the PEMFC stack ranges from 41 V to 24 V, which depends on the generated current. Experimental results applying load step changes and frequency response analysis are shown.     

基于PEMFC分布式发电系统的动态特性分析

分析了质子交换膜燃料电池(PEMFC)的机理模型,在此基础上运用MATLAB的Simulink仿真工具,建立了PEMFC发电系统带负载模型。通过仿真,分析了负载对PEMFC电堆的各项动态特性(燃料的流量、效率、输出电压等)的影响,以及DC/DC、负载端的电压响应。仿真结果中负载电压呈三相交流正弦波形,表明搭建的整个PEMFC发电系统是基本正确的,为实现PEMFC并网的实时分析和动态优化提供了理论依据和参考方法。     

A linear quadratic regulator control of a stand-alone PEM fuel cell power plant

This paper introduces a technique based on linear quadratic regulator (LQR) to control the output voltage at the load point versus load variation from a standalone proton exchange membrane (PEM) fuel cell power plant (FCPP) for a group housing use. The controller modifies the optimal gains k _i by minimizing a cost function, and the phase angle of the AC output voltage to control the active and reactive power output from an FCPP to match the terminal load. The control actions are based on feedback signals from the terminal load, output voltage and fuel cell feedback current. The topology chosen for the simulation consists of a 45 kW proton exchange membrane fuel cell (PEMFC), boost type DC/DC converter, a three-phase DC/AC inverter followed by an LC filter. Simulation results show that the proposed control strategy operated at low commutation frequency (2 kHz) offers good performances versus load variations with low total harmonic distortions (THD), which is very useful for high power applications.     

Comprehensive influences measurement and analysis of power converter low frequency current ripple on PEM fuel cell

To deeply understand the influences of power converter's low frequency current ripple (LFCR) and harmonics on a proton exchange membrane fuel cell (PEMFC) in its power conditioning system (PCS), a comprehensive measurement and analysis of the influences of LFCR and harmonics on PEMFC's performance and durability is investigated in this paper. Based on an equivalent circuit model of PEMFC stack and a mechanism model for evaluating the LFCR effects on the PEMFC, this paper studies primarily and systematically the comprehensive influences of LFCR and harmonics on PEMFC performances and durability, such as (1) degrading the PEMFC performance, (2) shortening the lifetime of PEMFC, (3) reducing the stack output power, (4) lowing its availability efficiency, (5) producing more heat and raising the PEMFC temperature, (6) consuming more fuel, and (7) decreasing the fuel utilization. Finally, a Horizon 300 W PEMFC stack is implemented and tested.     

燃料电池功率调节系统的研究

燃料电池电压输出范围比较宽，电压比较低。针对该特点本文设计了DC/DC和DC/AC两级变换的功率调节系统(PCS)。其中DC/DC将燃料电池输出的低压直流电高频变换成高压直流电，变换器为电压单环控制。DC／AC逆变器采用基于电压电流瞬时值反馈的双闭环控制，将高压直流电逆变为正弦交流电。分析了整个功率调节系统的工作原理及逆变器电路参数对稳定性的影响。0．5KVA佯饥实验结果表明整个系统具有电压输入范围宽、变换效率高、输出波形THD小等优点。为开发高效、高功率密度的燃料电池电源系统提供技术基础。     

Portable direct hydrogen fed PEM fuel cell model and experimental verification

This paper focuses on the experimental verification of an electrochemical model of 100 W portable direct hydrogen fed proton exchange membrane (PEM) fuel cell (FC). The model is built based on the relationship between the FC terminal voltage and the partial pressures of hydrogen and oxygen. The model is then used to predict the output voltage and study the transient response of a PEMFC when subjected to rapid changes in the load. To validate the model, the measurements obtained from a commercially available 100 W FC are compared against the model results. Three different scenarios are considered for testing the model and the actual FC. In the first two scenarios, a step change in the load is used. In the third scenario, the load is replaced by a laptop computer. Results show a close agreement between the voltage and the power responses of the proposed model and the actual PEM FC. Copyright © 2009 John Wiley & Sons, Ltd.     

Design and implementation of an energy efficient power conditioner for fuel cell generation system

The energy use of the world grows continuously and the development of a clean distributed power generation becomes environmentally important. Fuel cells are one such integral part of Renewable Energy Sources based clean energy supply; that they operate with hydrogen as fuel and water with heat as process waste. Due to the electrochemical reaction, fuel cell has the power quality of delivering low voltage with high current capability. Here an attempt is made to develop a power conditioner with a series of conversion to get a 220 V sinusoidal AC, 50 Hz single phase voltage of low distortion and fast dynamic regulation to cater load variations. A novel Polyphase Boost DC-to-DC switching converter based on parallel connection of 8 identical converters with current mode control is devised to have minimum reflected ripple current and voltage injected to fuel cell input. A full bridge converter with high frequency transformer isolation, step-up the DC voltage level from the low voltage fuel cell along with poly phase boost converter, deliver required DC to the PWM inverter, which generate AC utility power output. Recent trend of Ultra-capacitor based transient energy storage and retrieval system, to cater for the sluggish behavior of fuel cell, for load transients is incorporated. DSP and FPGA based digital real time controllers are used to realize the gating of MOSFETs and IGBTs used in the power conditioner. A 1 kW power conditioner is developed for a PAFC fuel cell system with 12 V DC nominal and their performance evaluations are satisfactory.     

A family of high gain fuel cell front-end converters with low input current ripple for PEMFC power conditioning systems

Since the output voltage of the proton exchange membrane fuel cell (PEMFC) is relatively low and load-dependent, a high-performance fuel cell front-end converter is required to achieve boost and power regulation in PEMFC systems. In response, a novel family of high gain fuel cell front-end converters with low input current ripple is proposed. The proposed topologies can substantially improve the voltage gain through the expansion and combination of active switched-inductor networks and passive switched-capacitor units. The introduced interleaved parallel structure is convenient to limit the current ripple on the input side to prevent accelerated aging of fuel cells, which is another prominent advantage. Meanwhile, the converters can achieve the automatic current sharing between parallel inductors and the low voltage stress on active switches and diodes. In this paper, the fuel cell model and topology derivation of the high gain fuel cell front-end converters are first analyzed. Then, it further describes the operating mode and steady-state performance of converters under the inductor current continuous conduction mode. The comparison with other converters shows that this converter is suitable for connecting the PEMFC to the high voltage DC bus. Finally, a 200 W, 20/180 V converter prototype is implemented, and the simulation and experiment prove the theoretical correctness and validate the superior performances of the proposed converters.     

Numerical modeling and analysis of PEMFC integrated with auxiliary power source

A numerical model is developed from a stationary proton exchange membrane fuel cell (PEMFC) system comprising a PEMFC, a DC‐DC buck converter, an auxiliary power supply (a lithium battery and supercapacitor), and a DC‐AC inverter. The transient and steady‐state performance of the PEMFC system is investigated by means of Matlab/Simulink simulations. It is shown that a good agreement exists between the simulated polarization curve of the PEMFC and the experimental results presented in the literature. In addition, it is shown that the DC‐DC buck converter provides an effective means of stabilizing the output voltage of the PEMFC. Finally, the results confirm the effectiveness of the auxiliary power source in enabling the PEMFC to satisfy the peak load demand. Copyright © 2012 John Wiley & Sons, Ltd.     

Performance prediction of PEM fuel cell with wavy serpentine flow channel by using artificial neural network

Effects of serpentine flow channel having sinusoidal wave at the rib surface on performance of PEMFC having 25 cm² active area are investigated at different flow rates, three different amplitudes changing from 0.25 mm to 0.75 mm and three different cell operation temperatures. A proton exchange membrane fuel cell (PEMFC) is modeled for the prediction of the output current by using artificial neural network (ANN) that is utilized the aforementioned experimental parameters. Effect of hydrogen and air flow rate, the fuel cell temperature, amplitude of channel is tested. The results indicated that model C1 having lowest amplitude is enhanced maximum power output up to 20.15% as compared to indicated conventional serpentine channel (model C4) for 0.7 SLPM H₂ and 1.5 SLPM air and also model C1 has better performance than C2, C3 and C4 models. The maximum power output is augmented with increasing the cell temperature due to raising the fuel and oxidant diffusion ratio. Cell temperature, amplitude, H₂ and air flow rate and input voltage is used as input variables in train and test of the developing ANN model. MAPE of training and testing is determined as 2.89 and 2.059, respectively. Prediction results of developed ANN model including two hidden layer shows similar trend with experimental results. Developed ANN model can be used to both decrease the number of required experiments and find the optimum operation condition within the range of input parameters.     

Dynamic modeling and simulation of a small wind–fuel cell hybrid energy system

This paper describes dynamic modeling and simulation results of a small wind–fuel cell hybrid energy system. The system consists of a 400 W wind turbine, a proton exchange membrane fuel cell (PEMFC), ultracapacitors, an electrolyzer, and a power converter. The output fluctuation of the wind turbine due to wind speed variation is reduced using a fuel cell stack. The load is supplied from the wind turbine with a fuel cell working in parallel. Excess wind energy when available is converted to hydrogen using an electrolyzer for later use in the fuel cell. Ultracapacitors and a power converter unit are proposed to minimize voltage fluctuations in the system and generate AC voltage. Dynamic modeling of various components of this small isolated system is presented. Dynamic aspects of temperature variation and double layer capacitance of the fuel cell are also included. PID type controllers are used to control the fuel cell system. SIMULINK^TM is used for the simulation of this highly nonlinear hybrid energy system. System dynamics are studied to determine the voltage variation throughout the system. Transient responses of the system to step changes in the load current and wind speed in a number of possible situations are presented. Analysis of simulation results and limitations of the wind–fuel cell hybrid energy system are discussed. The voltage variation at the output was found to be within the acceptable range. The proposed system does not need conventional battery storage. It may be used for off-grid power generation in remote communities.     

Multivariable robust control of a proton exchange membrane fuel cell system

This paper applies multivariable robust control strategies to a proton exchange membrane fuel cell (PEMFC) system. From the system point of view, a PEMFC can be modeled as a two-input-two-output system, where the inputs are air and hydrogen flow rates and the outputs are cell voltage and current. By fixing the output resistance, we aimed to control the cell voltage output by regulating the air and hydrogen flow rates. Due to the nonlinear characteristics of this system, multivariable robust controllers were designed to provide robust performance and to reduce the hydrogen consumption of this system. The study was carried out in three parts. Firstly, the PEMFC system was modeled as multivariable transfer function matrices using identification techniques, with the un-modeled dynamics treated as system uncertainties and disturbances. Secondly, robust control algorithms were utilized to design multivariable H_∞ controllers to deal with system uncertainty and performance requirements. Finally, the designed robust controllers were implemented to control the air and hydrogen flow rates. From the experimental results, multivariable robust control is shown to provide steady output responses and significantly reduce hydrogen consumption.     

Study of temperature, air dew point temperature and reactant flow effects on proton exchange membrane fuel cell performances using electrochemical spectroscopy and voltammetry techniques

A single PEMFC has been operated by varying the assembly temperature, the air dew point temperature and the anode/cathode stoichiometry rates with the aim to identify the parameters and combinations of factors affecting the cell performance. Some of the experiments were conducted with low humidified reactants (relative humidity of 12%). The FC characterizations tests have been conducted using in situ electrochemical methods based on load current and cell voltage signal analysis, namely: polarization curves, EIS measurements, cyclic and linear sweep voltammetries (CV and LSV). The impacts of the parameters on the global FC performances were observed using the polarization curves whereas EIS, CV and LSV test results were used to discriminate the different voltage loss sources. The test results suggest that some parameter sets allow maximal output voltages but can also induce material degradation. For instance, higher FC temperature and air flow values can induce significant electrical efficiency benefits, notably by increasing the reversible potential and the reaction kinetics. However, raising the cell temperature can also gradually dry the FC and increase the risk of membrane failure. LSV has also shown that elevated FC temperature and relative humidity can also accelerate the electrolyte degradation (i.e. slightly higher fuel crossover rate) and reduce the lifetime consequently.     

Design of proton exchange membrane fuel cell grid-connected system based on resonant current controller

Because of its high efficiency, low pollution and good stability, proton exchange membrane fuel cell (PEMFC) is considered as one of the most promising technologies for a wide range of applications, such as distributed power generation, transportation, portable power source and automobile. In a PEMFC grid-connected system, the proportion integration (PI) regulator can achieve zero error for the dc components in the rotating frame, but cannot achieve zero error for the ac components in the rotating frame. Hence, the PEMFC grid-connected system will produce a large number of harmonics. In order to overcome this shortcoming, a proportion integration resonant (PIR) controller is utilized to realize zero magnitude error and selective disturbance rejection. Instead of the PIR controller, a vector proportion integration (VPI) controller is designed to quickly and accurately regulate current which achieve zero both amplitude and phase frequency response at the resonant frequency simultaneously. In this paper, the PEMFC grid-connected system based on PIR and VPI controllers are developed according to the operating characteristics of a PEMFC generation system, then analyze and compare the performance of compensation harmonics between them. The total harmonic distortion (THD) of grid-connected voltage and current are measured by means of the criterion of IEEE Std1547-2003. This proposed grid-connected method will provide a novel approach for the design of advanced PEMFC grid-connected control system.     

Modelling,simulation and control of a proton exchange membrane fuel cell (PEMFC) power system

Fuel cell power systems are emerging as promising means of electrical power generation on account of the associated clean electricity generation process, as well as their suitability for use in a wide range of applications. During the design stage, the development of a computer model for simulating the behaviour of a system under development can facilitate the experimentation and testing of that system's performance. Since the electrical power output of a fuel cell stack is seldom at a suitable fixed voltage, conditioning circuits and their associated controllers must be incorporated in the design of the fuel cell power system. This paper presents a MATLAB/Simulink model that simulates the behaviour of a Proton Exchange Membrane Fuel Cell (PEMFC), conditioning circuits and their controllers. The computer modelling of the PEMFC was based on adopted mathematical models that describe the fuel cell's operational voltage, while accounting for the irreversibilities associated with the fuel cell stack. The conditioning circuits that are included in the Simulink model are a DC–DC converter and DC–AC inverter circuits. These circuits are the commonly utilized power electronics circuits for regulating and conditioning the output voltage from a fuel cell stack. The modelling of the circuits is based on relationships that govern the output voltage behaviour with respect to their input voltages, switching duty cycle and efficiency. In addition, this paper describes a Fuzzy Logic Controller (FLC) design that is aimed at regulating the conditioning circuits to provide and maintain suitable electrical power for a wide range of applications. The model presented demonstrates the use of the FLC in conjunction with the PEMFC Simulink model and that it is the basis for more in-depth analytical models.     

Experimental investigation on the dynamic performance of a hybrid PEM fuel cell/battery system for lightweight electric vehicle application

A hybrid system combining a 2 kW air-blowing proton exchange membrane fuel cell (PEMFC) stack and a lead–acid battery pack is developed for a lightweight cruising vehicle. The dynamic performances of this PEMFC system with and without the assistance of the batteries are systematically investigated in a series of laboratory and road tests. The stack current and voltage have timely dynamic responses to the load variations. Particularly, the current overshoot and voltage undershoot both happen during the step-up load tests. These phenomena are closely related to the charge double-layer effect and the mass transfer mechanisms such as the water and gas transport and distribution in the fuel cell. When the external load is beyond the range of the fuel cell system, the battery immediately participates in power output with a higher transient discharging current especially in the accelerating and climbing processes. The DC–DC converter exhibits a satisfying performance in adaptive modulation. It helps rectify the voltage output in a rigid manner and prevent the fuel cell system from being overloaded. The dynamic responses of other operating parameters such as the anodic operating pressure and the inlet and outlet temperatures are also investigated. The results show that such a hybrid system is able to dynamically satisfy the vehicular power demand.     

Hybrid control approach for PV/FC fed voltage source converter tied to grid

A hybrid and adaptive control approach for solar photovoltaic system and fuel cell fed voltage source converter (VSC) is presented in this work. Further maximum power from solar photovoltaic array is extracted by using incremental conductance (INC) based maximum power point tracking approach. This hybrid approach combines I cos ? technique and gradient descent back propagation learning (GDBP) neural network (NN) to extract fundamental components from load current for efficient harmonics compensation and provides power quality improvement and support the three-phase AC grid by supplying power to the grid and as well as connected loads. The proposed system includes photovoltaic (PV) array, a voltage source converter (VSC), ripple filter and combination of linear and non-linear loads. The proposed control approach provides a fast response during dynamic conditions as well. Results of the proposed control technique also compared with the other available control techniques for its superiority analysis. The developed control technique is demonstrated by using MATLAB/SIMULINK platform.