Preparation and characterization of UV‐curable MPS‐modified silica nanocomposite coats

A series of UV‐curable nanocomposites were prepared with 3‐(trimethoxysilyl) propyl methacrylate (MPS) modified nanosilica under the initiation of 2,2‐dimethoxy‐1,2‐diphenylethan‐1‐one. It was found that MPS‐modified nanosilica together with free MPS could form transparent nanocomposite coats. As the particle size of nanosilica increased, the photopolymerization rate, final double bond conversion, and tack‐free time of nanocomposites increased while the surface roughness, glass‐transition temperature, and UV absorbance of nanocomposites decreased. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 2274–2281, 2005     

Kinetic behavior of photo‐polymerization of UV‐curable resins with carboxylic acid and amino groups

Photo‐polymerization behaviors of bisphenol‐A epoxy diacrylate (EPA) and six kinds of EPA‐derived resins containing different amounts of carboxylic acid, urethane, amide, and imide groups were studied by a photo differential scanning calorimetry. The dark polymerization was performed and pseudo‐steady state assumption of growing radicals was made to obtain the kinetic constants for propagation, bimolecular termination, monomolecular termination, and the concentration of growing radicals of different resins as a function of extent of reaction. Compared with EPA, it was found that the rate of polymerization and kinetic constants of the six resins were relatively small because the mobility of reacting species in resins was restricted by carboxylic acid, urethane, amide, and imide groups. Finally, three different photo‐initiators were used to initiate the polymerization, and their kinetic behaviors were compared. The effect of tertiary amine group of photo‐initiator on the rate of polymerization of resins having carboxylic acid group and the initiator efficiency were discussed. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

UV‐curable methacrylic epoxy dispersions for cationic electrodeposition coating

UV‐curable epoxy dispersions were prepared for cationic electrodeposition coating. Sequential reactions were used to introduce methacrylate groups to the epoxy‐amine polymer as coupling agents to the multifunctional acrylates. The molecular weight values of the prepared epoxy‐amine polymer were M_n = 2800 and M_w = 4300. The neutralized epoxy‐amine polymer containing photoinitiator with or without multifunctional acrylate (pentaerythritol triacrylate, PETA) could be dispersed into a stable dispersion without any phase separation. The size of the particles in these epoxy dispersions was approximately 77.7 nm, and increased with the incorporation of PETA. The electrodeposition process was introduced to the prepared epoxy dispersions, and the electrodeposited films were cured by UV irradiation after a 10‐min flash off at 80°C. Studies of the kinetics using photo‐DSC revealed that the crosslinked films containing PETA gave a higher conversion rate than those without PETA, resulting in better resistance to methyl ethyl ketone. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102:5566–5570, 2006     

Preparation and evaluation of epoxy methacrylate UV‐curable coatings containing phthalazinone

Epoxy methacrylate resin (EMA) UV‐curable coatings exhibit high reactivity, low viscosity and excellent chemical resistance in environmentally friendly coatings. A novel EMA containing phthalazinone moieties for high temperature resistant UV‐curable coatings was synthesized. The formulations were cured with hexanediol diacrylate (HDDA) and trimethylol propane triacrylate (TMPTA) as reactive diluents promoted by a photoinitiator, and then interpenetrating polymer networks were generated. The mechanical, chemical and thermal properties of the clear coatings were characterized using Chinese National Standard methods (GB). EMA was used with UV radiation curing in combination with 6.7 wt% of HDDA and 13.4 wt% of TMPTA, and the properties of the cured films were as follows: pencil hardness of 5 H, 30% NaOH resistance for 30 days, 15% HCl resistance for 10 days, 3% NaCl resistance for 30 days and 5% weight loss temperature of 300.5 °C. EMA UV‐curable coatings containing phthalazinone exhibit excellent chemical and thermal stability, and could be potential candidates for UV‐curable zero volatile organic compound coatings applied in the fields of salt spray corrosion, strong radiation and high‐temperature resistance. Copyright © 2009 Society of Chemical Industry     

Effects of preparation method on microstructure and properties of UV‐curable nanocomposite coatings containing silica

UV‐curable nanocomposites were prepared by the blending method or the in situ method with nanosilica obtained from a sol–gel process. The microstructure and properties of the nanocomposite coatings were investigated using ²⁹Si‐NMR cross‐polarization/magic‐angle spinning, transmission electron microscopy (TEM), Fourier transform IR (FTIR), differential scanning calorimetry (DSC), and UV–visible (UV–vis) spectra, respectively. The NMR and TEM showed that during the blending method, tetraethyl orthosilicate (TEOS) completely hydrolyzed to form nanosilica particles, which were evenly dispersed in the polymer matrix. However, for the in situ method, TEOS partially hydrolyzed to form some kind of microstructure and morphology of inorganic phases intertwisted with organic molecules. FTIR analysis indicated that the nanocomposites prepared from the in situ method had much higher curing rates than those from the blending method. DSC and UV–vis measurements showed that the blending method caused higher glass‐transition temperatures and UV absorbance than the in situ method. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 1119–1124, 2005     

Flexible transparent flame‐retardant membrane based on a novel UV‐curable phosphorus‐containing acrylate

A novel phosphorus‐containing acrylate monomer (AOPA) was synthesized starting from 2‐methy‐2,5‐dioxo‐1,2‐oxaphospholane and hydroxyethyl acrylate. The structure of AOPA was characterized with FTIR and ¹H NMR. AOPA shows good compatibility with polyethylene glycol diacrylate (PEGDA) and can polymerize with PEGDA under UV light irradiation at different mass ratios to form membranes with high transparency (above 88.9% of light transmittance in the range of 400‐800 nm) and flexibility. Incorporating 20 wt% of AOPA in PEGDA reduced the total heat release and peak rate by 50.3% and 38.4%, respectively, as measured by micro combustion calorimeter. The membrane containing 40 wt% of AOPA with 0.4 mm thickness can pass the UL94 V0 rating, and limiting oxygen index reaches 33.4%. TG‐FTIR and SEM‐EDX analysis show that the presence of AOPA depresses the thermal degradation and promotes the char formation.     

Characterization of UV‐curable reactive diluent containing quaternary ammonium salts for antistatic coating

Reactive diluent with quaternary ammonium salts (RDQ) for UV‐curable antistatic coating was synthesized by reacting glycidyl methacrylate (GMA) and piperazin with dropping the methansulfonic acid. In order to compare the curing behavior of RDQ with commercial monomers, the photopolymerization of RDQ, 1,6‐hexandiol diacrylate (HDDA) and 1,6‐hexandiol dimethacrylate (HDDMA) were studied by using real‐time IR spectroscopy. Surface properties such as surface resistance, pencil hardness, and solvent resistance of the cured films containing RDQ were investigated. When used as a reactive diluent in the UV‐curable coating formulation, the RDQ imparted excellent antistatic properties to the final material. The results of an Fourier transform infrared/attenuated total reflectance (FTIR/ATR) depth profile analysis show that RDQ molecules are more concentrated near the surface within a micrometer‐thick layer, indicating that existence of the ionic components in the surface layer is responsible for antistatic property. Film cured from the formulation containing 12 wt % of RDQ showed the best mechanical properties with reasonable surface properties. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 132–137, 2002; DOI 10.1002/app.10273     

Superhydrophobic films of UV‐curable fluorinated epoxy acrylate resins

Photopolymerization processes are often used in industrial applications because of their solvent‐free formulations and various advantages over conventional thermal processes. Fluorinated monomers and oligomers yield coatings of great interest because of the peculiar characteristics of fluorine atoms: these coatings show hydrophobicity, chemical stability, weathering resistance, etc. Novel UV‐curable fluorinated epoxy acrylate oligomers were synthesized from 1H,1H‐perfluorohexan‐1‐ol, 1,6‐hexamethylene diisocyanate (HDI) and epoxy acrylate (EA). The HDI plays the role of a spacer group in the side chain between the EA backbone chain and the fluorinated segment. This new spacer containing a urethane moiety with long alkyl groups can exhibit a self‐organization effect through the formation of strong hydrogen bonding. This resulted in a stiffening of the whole HDI urethane–perfluoalkyl chain to form nanostructure surface segregation. The designed fluorinated EA with fluoroalkyl (C₅F₁₁) units in the side chain exhibited a contact angle of about 151°, which is in the superhydrophobic range. Copyright © 2010 Society of Chemical Industry     

Synthesis and kinetic studies of UV‐curable urethane‐acrylates

The UV‐curable urethane‐acrylates based on 2‐hydroxyethyl methacrylate (HEMA)‐terminated polyurethane (PU) for lithographic and coating applications are investigated in this study. Series of PU prepolymers were made from 4,4‐diphenyl methane diisocyanate (MDI), poly(propylene oxide) glycol (PPG 400), poly(butylene adipate)glycol (PBA 500), or poly(tetramethylene oxide) glycol (PTMO 1000) and are terminated with HEMA. The 2,2‐azobisisobutyronitrile (AIBN) was used as a UV‐initiator under air atmosphere. The curing kinetics of HEMA‐terminated PU film were studied. The curing analysis, using FTIR and reaction kinetics, indicate the reaction rate equation correlates well with the film thickness [T], initiator concentration [I], unreacted double bond concentration [C?C], and exposed energy [E] of the reaction system. The kinetic rate equation for the UV‐curable reaction can be written as © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 91: 3162–3166, 2004     

Preparation and characterization of UV‐curable ZnO/polymer nanocomposite films

A series of novel nano‐ZnO/polymer composite films with different ZnO contents was prepared through incorporation of pre‐made colloidal ZnO particles into monomer mixtures of urethane‐methacrylate oligomer and 2‐hydroxyethyl methacrylate, followed by ultraviolet (UV) radiation‐initiated polymerization. The colloidal ZnO nanoparticles with a diameter of 3–5 nm were synthesized from zinc acetate and lithium hydroxide in ethanol via a wet chemical method. In order to stabilize and immobilize the ZnO particles into the polymer matrix, the ZnO nanoparticles were further capped using 3‐(trimethoxysilyl)propyl methacrylate. Thermogravimetric analyses show that the ZnO nanoparticles were successfully incorporated into the polymer matrix and these ZnO/polymer composites have a good thermal stability. Transmission electron microscopy studies indicate the ZnO nanoparticles were uniformly dispersed in the polymer and they remained at the original size (3–5 nm) before immobilization. All nanocomposite films with ZnO particle contents from 1 to 15 wt% show good transparency in the visible region and luminescent properties. In addition, composite films with high ZnO content (>7 wt%) are able to absorb UV irradiation below 350 nm, indicating that these composite films exhibit good UV screening effects. Copyright © 2006 Society of Chemical Industry     

Effect of tertiary amines on yellowing of UV‐curable epoxide resins

The work reported demonstrates that the yellowness of UV‐curable epoxide resins can be improved by adding certain tertiary amines in appropriately determined amounts. According to the results of our experiments, 2.0 wt% benzoyl peroxide added to a resin effectively enhances the crosslinking density, and phenolic free radicals are produced during UV curing, which consequently induce yellowness via the reaction of oxygen and the free radicals. Imidazole (1‐amine) and tertiary amines, including 1,2‐dimethylimidazole (2‐amine), 2,4,6‐tris(dimethylaminomethyl)phenol (3‐amine), 1‐methylimidazole (4‐amine) and 2‐methylimidazole (5‐amine), were chosen to be added to resins, and their effects on UV conversion and yellowness were investigated. According to the experimental results, tertiary amines in the resin can provide a certain degree of improvement in yellowness index (ΔYI) and color parameter (ΔE*_ab) of the resin sample. Whatever the type of tertiary amine, it is found that the optimum content of amine in resin is 1.0 wt%. Also, among the studied amines, the 3‐amine exhibits the highest UV reactivity and the best efficiency for yellowness improvement with values of Δa*, Δb*, ΔYI and ΔE*_ab as low as ? 1.4, 6.23, 11.27 and 6.48, respectively. Copyright © 2007 Society of Chemical Industry     

Synthesis and characterization of flame retarding UV‐curable organic–inorganic hybrid coatings

UV‐curable, organic–inorganic hybrid materials were synthesized via sol–gel reactions for tetraethylorthosilicate, and methacryloxypropyl trimethoxysilane in the presence of the acrylated phenylphosphine oxide resin (APPO) and a bisphenol‐A‐based epoxy acrylate resin. The sol–gel precursor content in the hybrid coatings was varied from 0 to 30 wt %. The adhesion, flexibility, and hardness of the coatings were characterized. The influences of the amounts of inorganic component incorporated into the coatings were studied. Results from the mechanical measurements show that the properties of hybrid coatings improve with the increase in sol–gel precursor content. In addition, thermal properties of the hybrids were studied by thermogravimetric analysis in air atmosphere. The char yield of pure organic coating was 32% and that of 30 wt % silicate containing hybrid coating was 30% at 500°C in air atmosphere. This result demonstrates the pronounced effect of APPO on the flame retardance of coatings. Gas chromatography/mass spectrometry analyses showed that the initial weight loss obtained in thermogravimetric analysis is due to the degradation products of the photoinitator and the reactive diluent. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 1906–1914, 2006     

Synthesis of UV‐curable difunctional silane monomer based on 3‐methacryloxy propyl trimethoxysilane (3‐MPTS) and its UV‐curing characteristics and thermal stability

In the present investigation, silicon containing UV‐curable difunctional monomer was synthesized by reacting 3‐methacryloxy propyl trimethoxysilane (3‐MPTS) with acrylic acid using anhydrous ether as a solvent under inert atmosphere. The synthesized acryloxymethacryloxy silane monomer was characterized by FTIR, ¹H‐NMR, and ¹³C‐NMR spectroscopy. The silane monomer along with 4 wt % photoinitiator (Darocure 1173) was cured under UV‐light for different exposure time. The curing characteristic of the monomer was investigated using FTIR spectroscopy. The conversion of the double bond due to curing has been evaluated from the peak intensity of the C?C double bond (at 1636 cm^?1) in the FTIR spectrum considering the peak intensity at 1720 cm^?1 due to C?O as internal standard. The maximum double bond conversion is observed to be 72%. The optimum cure time for the silane monomer has been estimated to be 7.8 sec. The UV‐cured sample decomposes at 440°C. The char residue is 35% at 700°C. The synthesized UV‐curable silane monomer may be useful for UV‐coating formulations, for fabrication of 3D‐objects by lithographic technique and as a precursor for organic–inorganic hybrid materials. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Preparation and characterizations of tantalum pentoxide (Ta2O5) nanoparticles and UV‐curable Ta2O5‐acrylic nanocomposites

Tantalum pentoxide (Ta₂O₅) nanoparticles with the sizes in the range of 20–50 nm were prepared via a chemical route in which the oleic acid (OLEA) was adopted as the surfactant for the synthesis process. X‐ray diffraction (XRD) revealed the as‐synthesized Ta₂O₅ transforms from amorphous to hexagonal and orthorhombic structures at the temperatures of 700°C and 750°C, respectively, illustrating the suppression of recrystallization temperature of Ta₂O₅ due to the particle size reduction. UV‐curable nanocomposites containing the Ta₂O₅ nanoparticles and acrylic matrix were also prepared. Thermogravimetry analysis (TGA) found an about 10–20°C improvement on the 5% weight‐loss thermal decomposition temperatures (T_ds). Dielectric measurement showed that the dielectric constant of nanocomposite increases with the increase in the filler loading without severe deterioration of dielectric loss. The increment of dielectric constants was ascribed to the addition of high‐dielectric inorganic fillers as well as the presence of interfacial polarization at the organic/inorganic interfaces. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Synthesis of cationic UV‐curable methacrylate copolymers and properties of the cured films of their composites with alicyclic epoxy resin

Cationic UV‐curable methacrylate copolymers consisting of glycidyl methacrylate, iso‐butyl methacrylate, and 2,2,3,4,4,4‐hexafluorobutyl methacrylate were synthesized, and their structures were characterized by FTIR, ¹H NMR, and ¹³C NMR. A series of UV‐cured composite films based on the synthesized copolymers and an alicyclic epoxy resin, 3,4‐epoxycyclohexylmethyl‐3,4‐epoxycyclohexanecarboxylate (CE) were obtained through photopolymerization. Their surface contact angle, chemical ability, gloss, light transmittance, thermal behavior, micromorphology, and shrinkage were investigated. Results indicated that these cured resins showed excellent gloss and visible light transmittance; after the combination of the copolymers and CE, and in the presence of fluorine in the curing systems they exhibited relatively fine water resistance, chemical, and thermal stability. It was observed that these copolymers could decrease the degree of the volume shrinkage to CE. The UV‐curable materials may have promising applications in optical fiber coatings, flip chip and Organic Light‐Emitting Diode (OLED) packing. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

UV‐cured natural polymer‐based membrane for biosensor application

Chitosan, a natural product, is inherently biodegradable, biocompatible, and nontoxic. These properties make chitosan ideal for inclusion in matrices designed for use in enzyme immobilization for clinical analysis. This study demonstrates the feasibility of using chitosan in electrochemical biosensor fabrication. The enzyme sulfite oxidase (SOX) was covalently immobilized onto the matrix of chitosan–poly(hydroxyethyl methacrylate) (chitosan–pHEMA), a natural/synthetic polymer hybrid obtainable via UV curing. p‐Benzoquinone, which served as an electron transfer mediator, was coupled onto the polymer network for activation of the chitosan–pHEMA copolymer, after completion of the photo‐induced polymerization reaction. The biological activity of the immobilized SOX and the electroactivity of the coupled p‐benzoquinone were investigated. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 79: 466–472, 2001     

Influence of a long‐side‐chain‐containing reactive diluent on the structure and mechanical properties of UV‐cured films

The dimethacrylate reactive diluent (HEMA‐DDSA), a long‐side‐chain‐containing reactive diluent, was prepared by reacting 2‐dodecen‐1‐ylsuccinic anhydride with two equivalents of hydroxyethyl methacrylate. Its structure was characterized by IR and ¹H NMR spectroscopy. This new diluent was added into the formulation of UV‐curable epoxy acrylate networks. Results show that the formulation with the addition of HEMA‐DDSA has massively reduced viscosity and shows several attractive properties of epoxy acrylate oligomers. The mechanical resistance of the films is dramatically enhanced with the incorporation of long alkyl groups derived from HEMA‐DDSA, the plastic deformation zone expands, thus decreasing the inner stress of the polymer structure. Moreover, the cured coatings have a higher glass transition temperature as the percentage of HEMA‐DDSA is increased up to 5 wt%. Due to the excellent integrated performance of the polymeric films, HEMA‐DDSA proved to be an effective reactive diluent, which is of potential interest for applications in high performance materials. © 2016 Society of Chemical Industry     

Kinetic investigations on the UV‐induced photopolymerization of nanocomposites by FTIR spectroscopy

The kinetics of the photopolymerization for nanocomposites containing nanosilica with 2,2‐dimethoxy‐1,2‐diphenylethan‐1‐one or benzophenone/n‐methyl diethanolamine (BP/MDEA)as photoinitiators were studied by FTIR spectroscopy. It was found that nanocomposites containing nanosilica had higher conversion in comparison with pristine EA. The presence of MPS and ethanol accelerated the photopolymerization of nanocomposites, while the presence of water decelerated it. The photopolymerization of nanocomposites was more sensitive to oxygen than that of pristine EA. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99:1429–1436, 2006     

Transparent photo‐curable co‐polyacrylate/silica nanocomposites prepared by sol‐gel process

This work prepared the highly transparent photo‐curable co‐polyacrylate/silica nanocomposites by using sol‐gel process. The FTIR and ¹³C NMR analyses indicated that during the sol‐gel process, the hybrid precursors transform into composites containing nanometer‐scale silica particles and crosslinked esters/anhydrides. Transmission electron microscopy (TEM) revealed that the silica particles within the average size of 11.5 nm uniformly distributed in the nanocomposite specimen containing about 10 wt % of Si. The nanocomposite specimens exhibited satisfactory thermal stability that they had 5% weight loss decomposition temperatures higher than 150°C and coefficient of thermal expansion (CTE) less than 35 ppm/°C. Analysis via derivative thermogravimetry (DTG) indicated that the crosslinked esters/anhydrides might influence the thermal stability of nanocomposite samples. The UV‐visible spectroscopy indicated that the nanocomposite resins possess transmittance higher than 80% in visible light region. Permeability test revealed a higher moisture permeation resistance for nanocomposite samples, which indicated that the implantation of nano‐scale silica particles in polymer matrix forms effective barrier to moisture penetration. Adhesion test of nanocomposite samples on glass substrate showed at least twofold improvement of adhesion strength compared with oligomer. This evidenced that the silica and the hydrophilic segments in nanocomposite resins might form interchains hydrogen bonds with the ? OH groups on the surface of glass so the substantial enhancement of adhesion strength could be achieved. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Solvent‐stable UV‐cured acrylic polysulfone membranes

A systematic investigation of the effect of the presence of acrylate resin on polysulfone‐based membranes was performed with the aim of obtaining chemically stable crosslinked membranes without affecting their flux performances. The membranes were prepared via UV curing of the polymer dope followed by a non‐solvent‐induced phase separation process. Two different acrylic monomers were investigated and their amount was varied in the polymer dope, to study the influence of concentration on final results. High crosslinking degrees were achieved by irradiating the solution for one minute. Morphological investigations of the active surface and of the cross‐sections of the fabricated membranes showed that the typical porosity of ultrafiltration membranes was obtained starting from solutions containing a low amount of crosslinker (10 wt%), which is consistent with the water flux values which were comparable to that of the pristine polysulfone membrane. High concentrations of crosslinker resin in the initial polymer dope produced denser membranes with lower permeability. High rejection of 27 nm particles (>90%) was measured for all samples having measurable flux. The addition of the crosslinker allowed one to obtain stability in various solvents without affecting the flux and rejection performance of the porous membranes. © 2016 Society of Chemical Industry