Terminal functionalized hydroxyl‐terminated polybutadiene: An energetic binder for propellant

We report the functionalization of hydroxyl terminated polybutadiene (HTPB) backbone by covalently attaching 1‐chloro‐2, 4‐dinitrobenzene (DNCB) at the terminal carbon atoms of the HTPB. The modification of the HTPB by the DNCB does not alter the unique physico–chemical properties and the microstructure of the parent HTPB. IR, ¹H‐NMR, ¹³C‐NMR, size exclusion chromatography (SEC) and absorption spectroscopy studies prove that the DNCB molecules are covalently attached to the terminal carbon atoms of the HTPB. The π electron delocalization owing to long polymer chain, strong electron withdrawing effect of the DNCB molecule are the major driving forces for the covalent attachment of the DNCB at the terminal carbon atom of the HTPB. We are the first to observe the existence of intermolecular hydrogen bonding between the terminal hydroxyl groups of the HTPB. IR study shows that the attached DNCB molecules at the terminal carbon atoms of the HTPB breaks the intermolecular hydrogen bonding between the HTPB chains and forms a hydrogen bonding between the NO₂ groups of the DNCB and the OH groups of the HTPB. Absorption spectral study of the modified HTPB indicates the better delocalization of π electron of butadiene due to the strong electron withdrawing effect of the DNCB molecules. Theoretical calculation also supports the existence of hydrogen bonding between the OH and NO₂ groups. Theoretical calculation shows that the detonation performance of both the DNCB and the HTPB‐DNCB are promising. HTPB‐DNCB is the new generation energetic binder which has potential to replace the use of HTPB as binder for propellant.© 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Dynamic mechanical study on the thermal aging of a hydroxyl‐terminated polybutadiene‐based energetic composite

In an attempt to determine the aging behavior of hydroxyl‐terminated polybutadiene‐based composite solid propellants, viscoelastic measurements were used to study the effect of thermal aging on this kind of energetic material. Accelerated‐aging tests at 40, 60, and 80°C were performed for 5000 h. The changes in the dynamic mechanical properties, including the storage modulus (E′) and loss factor or damping efficiency (tan δ), with time and temperature were measured to determine the aging rate and likely mechanisms occurring during this process. An Arrhenius analysis based on the determination of relative rate constants showed a linear tendency from tan δ values, whereas a significant curvature was found from E′ values. In addition, the effects of external (surface) and internal (core) sampling in the intensification of the aging process were analyzed. The results confirmed dynamic mechanical analysis as a powerful tool for determining the aging characteristics of composite propellants. This technique allows the evaluation of the actual state of a propellant grain with a small sample and a straightforward measurement. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 87: 2397–2405, 2003     

Derivatization of carboxyl‐terminated polybutadiene for determining relative functionality distribution

A new and highly efficient method for determining relative carboxyl group distribution in carboxyl‐terminated polybutadiene has been developed using practical synthetic and analytical techniques. Using oxalyl chloride, samples of carboxyl‐terminated polybutadiene were rapidly transformed to acid chlorides that were then chemically derivatized with benzyl alcohol, 4‐nitrobenzyl alcohol, and 3,5‐dinitrobenzyl alcohol. This provided quick and quantitative conversion to the corresponding benzyl ester derivatives. Each new derivative was fully characterized by nuclear magnetic resonance and Fourier transform infrared spectroscopy. The benzyl ester modified polymers were investigated in detail to determine their relative carboxyl group concentrations. To do this, gel permeation chromatography combined with ultra violet/refractive index dual detection was employed. The 4‐nitrobenzyl ester, having the highest extinction factor at 270 nm provided the best UV data for analysis. The ultra violet/refractive index data of four separate polymer samples were plotted as a function of molecular weight. The data were compared with a theoretical plot (carboxyl group = two for all molecular weights) to illustrate the relative carboxyl concentration over the entire molecular weight range. Supplemental characterization of the 4‐nitrobenzyl modified polymer was carried out using matrix‐assisted laser desorption ionization coupled with time of flight mass spectrometry. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Synthesis and characterization of iron carbonyl‐modified hydroxyl‐terminated polybutadiene: A catalyst‐bound propellant binder for burn‐rate augmentation

Iron was coordinately linked to the hydroxyl‐terminated polybutadiene (HTPB) backbone using iron carbonyl via a ligand displacement reaction. The modified HTPB thus obtained was reddish brown in color and was characterized by GPC, FTIR, NMR, thermal, and propellant studies. No significant changes in the rheology, molecular weight, and molecular weight distribution were seen in the modified resin when the bonded Fe content was >0.8.0 wt %. However, the hydroxyl value of the resin decreased by 3–7 irrespective of the weight percent of the bonded Fe, and this was more likely due to the Fe‐catalyzed oxidation of the ? CH₂OH moiety, mostly to the ? CHO group. Apparently, this has not affected the cure characteristics of the binder, as demonstrated by the good mechanical properties of the gum stock and the propellant. The catalytic efficiency of the bonded Fe on the burn rate of the propellant was more efficient than was the free Fe added to the propellant. The aging characteristics of the resin for the bound iron content of ≤0.8 wt % was apparently good, as its viscosity and molecular weight did not undergo any drastic changes even after 18 months' storage under ambient conditions. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 2813–2823, 2003     

Functionality distribution and crosslink density of hydroxyl-terminated polybutadiene

A novel approach is proposed for estimating the average molecular weight between crosslinks (M?_c) from the functionality distribution of hydroxyl-terminated polybutadiene ( HTPB ). The functionality distribution of four free-radically polymerised HTPB prepolymers of varying hydroxyl content and molecular weight was determined by a combination of preparative and analytical gel permeation chromatography. The gumstock properties of the samples cured with stoichiometric amounts of toluene diisocyanate were not correlatable with the relative amounts of difunctional chain extender and multifunctional crosslinker present, unlike the case of HTPB with similar hydroxyl content and molecular weight. However, the mechanical properties and sol content could be correlated with the average molecular weight between crosslink sites, M?_c, of the cured polymer. The M?_c values derived by our method compare well with those of classical methods, and the observed differences are attributed to segmental entanglement. These M?_c values give consistently good correlation with all the gumstock properties, confirming the validity of our approach and the soundness of the techniques developed for the determination of the functionality distribution of HTPB .     

Development of a fast drying hybrid lacquer in a low‐relative‐humidity environment based on kurome lacquer sap

Hybrid lacquers that dry quickly in a low‐relative‐humidity environment were synthesized with the repeated kurome lacquer process and an organic silicone compound. An investigation by gel permeation chromatography showed that fractions with different molecular weights showed a lower monomer concentration than the pure kurome lacquer. Fourier transform infrared spectra of the hybrid lacquers revealed that absorption due to the ether of the quinone olefin and/or dibenzofuran appeared around 1470 and 1080 cm^?1 and increased with the number of drying days. The gel fractions in the lacquer films increased according to the number of drying days, and this showed that the hybrid lacquers had higher gel fractions than the pure kurome lacquer in the initial stage of dryness. In addition, the drying mechanism of the hybrid lacquers was analyzed with an automatic drying time recorder and rigid‐body pendulum physical property testing measurements. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 1055–1061, 2005     

Fine‐tuning the mechanical properties of hydroxyl‐terminated polybutadiene/ammonium perchlorate‐based composite solid propellants by varying the NCO/OH and triol/diol ratios

Changes in the mechanical properties of hydroxyl‐terminated polybutadiene/ammonium perchlorate‐based composite solid propellants were studied during the curing period with respect to variations in the crosslink density, which was predominantly determined by the equivalent ratio of diisocyanate to total hydroxyl (NCO/OH ratio) and the equivalent ratio of triol to diol (triol/diol ratio). For this purpose, 16 propellants were prepared in different compositions through changes in the NCO/OH ratios (0.81, 0.82, 0.83, and 0.85) for each triol/diol ratio (0.07, 0.09, 0.11, and 0.13) and were tested for their mechanical properties immediately after curing. The propellants with an NCO/OH ratio of 0.82 had minimum stress, modulus, and hardness with maximum strain capability, whereas the propellants with an NCO/OH ratio of 0.85 showed just the opposite behavior. Variations in the isocyanate level seemed to have more effect on the mechanical properties at higher triol/diol ratios. It was also concluded that the propellants with triol/diol–NCO/OH combinations of 0.11–0.83, 0.11–0.85, 0.13–0.81, 0.13–0.83, and 0.13–0.85 were not acceptable for upper stage case‐bonded rocket applications because of either high tensile strength or high modulus. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 2072–2079, 2002; DOI 10.1002/app.10605     

Toughening of epoxy resins by hydroxy‐terminated,silicon‐modified polyurethane oligomers

Epoxy resins are among the most versatile engineering structural materials. A wide variety of epoxy resins are commercially available, but most are brittle. Several approaches have been used to improve the toughness of epoxy resins, including the addition of fillers, rubber particles, thermoplastics, and their hybrids, as well as interpenetrating polymer networks (IPNs) of acrylic, polyurethane, and flexibilizers such as polyols. This last approach has not received much attention; none of them have been able to suitably increase resin toughness with out sacrificing tensile properties. Therefore, in an attempt to fill this gap, we experimented with newly synthesized hydroxy‐terminated silicon‐modified polyurethane (SiMPU) oligomers as toughening agents for epoxy resins. SiMPU oligomers were synthesized from dimethyl dichlorosilane, poly(ethylene glycol) (weight‐average molecular weight ～ 200), and toluene 2,4‐diisocyanate and characterized with IR, ¹H‐NMR and ¹³C‐NMR, and gel permeation chromatography. The synthesized SiMPU oligomers, with different concentrations, formed IPNs within the epoxy resins (diglycidyl ether of bisphenol A). The resultant IPN products were cured with diaminodiphenyl sulfone, diaminodiphenyl ether, and a Ciba–Geigy hardener under various curing conditions. Various mechanical properties, including the lap‐shear, peel, and impact strength, were evaluated. The results showed that 15 phr SiMPU led to better impact strength of epoxy resins than the others without the deterioration of the tensile properties. The impact strength increased continuously and reached a maximum value (five times greater than that of the virgin resin) at a critical modifier concentration (20 phr). The critical stress intensity factor reached 3.0 MPa m^1/2 (it was only 0.95 MPa m^1/2 for the virgin resin). © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 1497–1506, 2003     

Synthesis and properties of cardanol‐based epoxidized novolac resins modified with carboxyl‐terminated butadiene–acrylonitrile copolymer

Cardanol‐based, novolac‐type phenolic resins were synthesized with a cardanol‐to‐formaldehyde molar ratio of 1 : 0.7 with different dicarboxylic acid catalysts, including oxalic and succinic acids. These novolac resins were epoxidized with a molar excess of epichlorohydrin at 120°C in a basic medium. The epoxidized novolac resins were separately blended with different weight ratios of carboxyl‐terminated butadiene–acrylonitrile copolymer (CTBN) ranging between 0 and 20 wt % with an interval of 5 wt %. All of the blends were cured at 120°C with a stoichiometric amount of polyamine. The formation of various products during the synthesis of the cardanol‐based novolac resin and epoxidized novolac resin and the blending of the epoxidized novolac resin with CTBN was studied by Fourier transform infrared spectroscopy analysis. Furthermore, the products were also confirmed by proton nuclear magnetic resonance and matrix‐assisted laser desorption/ionization time‐of‐flight mass spectroscopy analysis. The molecular weights of the prepared novolacs and their epoxidized novolac resins were determined by gel permeation chromatography analysis. The blend samples, in both cases, with 15 wt % CTBN concentrations showed the minimum cure times. These blend samples were also the most thermally stable systems. The blend morphology, studied by scanning electron microscopy analysis, was, finally, correlated with the structural and property changes in the blends. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Rheo‐kinetic evaluation on the formation of urethane networks based on hydroxyl‐terminated polybutadiene

Rheo‐kinetic studies on bulk polymerization reaction between hydroxyl‐terminated polybutadiene (HTPB) and di‐isocyanates such as toluene‐di‐isocyanate (TDI), hexamethylene‐di‐isocyanate (HMDI), and isophorone‐di‐isocyanate (IPDI) were undertaken by following the buildup of viscosity of the reaction mixture during the cure reaction. Rheo‐kinetic plots were obtained by plotting ln (viscosity) vs. time. The cure reaction was found to proceed in two stages with TDI and IPDI, and in a single stage with HMDI. The rate constants for the two stages k₁ and k₂ were determined from the rheo‐kinetic plots. The rate constants in both the stages were found to increase with catalyst concentration and decrease with NCO/OH equivalent ratio (r‐value). The ratio between the rate constants, k₁/k₂ also increased with catalyst concentration and r‐value. The extent of cure reaction at the point of stage separation (x_i) increased with catalyst concentration and r‐value. Increase in temperature caused merger of stages. Arrhenus parameters for the uncatalyzed HTPB‐isocyanate reactions were evaluated. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 79: 1869–1876, 2001     

Structure and mechanical properties of novel composites based on glycidyl azide polymer and propargyl‐terminated polybutadiene as potential binder of solid propellant

Instead of the traditional isocyanate curing system as the binder of solid propellant, a triazole curing system has been developed by the reaction of azide group and alkynyl group due to a predominant advantage of avoiding to the interference of humidity. In this work, the propargyl‐terminated polybutadiene (PTPB) was blended with glycidyl azide polymers (GAPs) to produce new composites under the catalysis of cuprous chloride at ambient temperature. The triazole‐crosslinked network structure was regulated by changing the molar ratio of azide group in GAP versus alkynyl group in PTPB, and hence various crosslinked densities together with the composition changes of GAP versus PTPB cooperatively determined the mechanical properties of the resultant composites. Furthermore, the formed triazole‐crosslinked network derived from the azide group in GAP and alkynyl group in PTPB resulted in the slight increase of glass transition temperatures and a‐transition temperatures, and improved the miscibility between GAP and PTPB. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40007.     

Influence of hydroxyl‐terminated polybutadiene additives on the poly(ether sulfone) ultra‐filtration membranes

Hydroxyl‐terminated polybutadiene (HTPB) was blended into a poly(ether sulfone) (PES) casting solution used to prepare ultra‐filtration (UF) membranes via the phase inversion technique. The membranes were then characterized by contact angle (CA) measurements and UF experiments. The CA was increased with the addition of HTPB in the PES membrane and also by lowering the gelation bath temperature. It was observed that the CA was lower for membranes prepared with N‐methyl‐2‐pyrrolidinone (NMP) as the solvent than those using N,N‐dimethylacetamide (DMAc) as solvent. The flux values were higher for membranes made using a 4°C gelation bath when compared with the ambient temperature ((25 ± 1)°C) irrespective of the cast solvents, NMP or DMAc. The flux values were much higher and the solute separations were lower for the HTPB‐based PES membranes than for the pure PES membrane, when the membranes were cast with DMAc as a solvent. On the other hand, both flux and separation values were much lower for the HTPB‐based PES membranes than for the pure PES membrane, when the membranes were cast using NMP. Atomic force microscopy and scanning electron microscopy were used for morphological characterization and the correlation of topography/photography with the performance data was also examined. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 2292–2303, 2006     

Evaluation by various experimental approaches of the crosslink density of urethane networks based on hydroxyl‐terminated polybutadiene

Crosslink density (CLD) is an important characteristic for elastomeric polymer networks. The mechanical and viscoelastic properties of the elastomers are critically dependant on the CLD. Several methods have been adopted for its determination, but swelling and stress–strain methods continue to be more popular because of the convenience associated with these techniques. In this article, the determination of CLD of allophanate–urethane networks based on hydroxyl‐terminated polybutadiene and toluene diisocyanate with swelling and stress–strain methods is reported. The Flory–Rhener relationship was applied to calculate CLD from the swelling data. CLDs were also calculated from the initial slope of the stress–strain curve (Young's modulus), Mooney–Rivlin plots, equilibrium relaxation moduli, and dynamic mechanical properties. A comparison was drawn among the values obtained with the various methods. Although the CLD values obtained from Mooney–Rivlin plots were slightly lower than those obtained from swelling data, the values obtained with Young's modulus and storage modulus were considerably higher. The values obtained with swelling and equilibrium relaxation moduli data were very close to each other. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 3129–3133, 2007     

New fluorous bipyridine ligands for copper‐catalyzed atom transfer radical polymerization of methyl methacrylate in the thermomorphic mode

The atom transfer radical polymerization (ATRP) of methyl methacrylate (MMA) is often carried out under homogeneous conditions, so the residual metal catalyst in the polymer often influences the quality of the polymer and causes environmental pollution in the long run. Novel CuBr/4,4′‐bis(R_fCH₂OCH₂)‐2,2′‐bpy complexes (R_f = n‐C₉F₁₉, n‐C₁₀F₂₁, or n‐C₁₁F₂₃; 2,2′‐bpy = 2,2′‐bipyridine) are insoluble in toluene at room temperature yet readily dissolve in toluene at elevated temperatures to form homogeneous phases for use as catalysts in the ATRP reaction, and the Cu complexes precipitate again upon cooling. The CuBr/4,4′‐bis(n‐C₉F₁₉CH₂OCH₂)‐2,2′‐bpy system produced the best results (e.g., polydispersity index by gel permeation chromatography = 1.26–1.41), in that the residual Cu content in the polymer was as low as 19.3 ppm when the ATRP of MMA was carried out in the thermomorphic mode. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Flame‐retardant ABS resins from novel phenyl isocyanate blocked novolac phenols and triphenyl phosphate

In an effort to prepare a novel novolac phenol (NP) based char former with good solubility, the hydroxyl functionalities of NP were blocked with phenyl isocyanate (PI) via a simple urethane‐forming reaction. The chemical structure and properties of the obtained novolac phenol–phenyl isocyanate adduct (NP–PI) were characterized with gel permeation chromatography, Fourier transform infrared spectroscopy, ¹H‐NMR, and differential scanning calorimetry. Adducts of two kinds of NPs (molecular weights = 450 and 800) with PI were used as potential char formers for this study. Thus, a two‐component system using NP–PI as a char former and triphenyl phosphate (TPP) as a phosphorous‐based flame retardant was blended with ABS, and the thermal degradation behavior and flame retardance were examined as a function of the molar mass of NP–PI and the TPP/NP–PI ratio with thermogravimetric analysis and limiting oxygen index (LOI) testing. ABS compositions with no NP–PI were also prepared for comparison. The mixtures showed a synergistic effect between TPP and NP–PI on the flame‐retardance enhancement of ABS. Those containing the higher molar mass NP–PI adduct were the most flame retardant, and a LOI value as high as 41 was obtained. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 721–728, 2006     

Aggregation behavior of 3,6‐O‐carboxymethylated chitin in aqueous solutions

The aggregation behavior of 3,6‐O‐carboxymethylated chitin (3,6‐O‐CM‐chitin) in aqueous solutions was investigated by viscometry, gel permeation chromatography (GPC), and GPC combined with laser light scattering (GPC‐LLS) techniques. 3,6‐O‐CM‐chitin has a strong tendency to form aggregates in NaCl aqueous solutions with the apparent aggregation number (N_ap) of about 27. There were three kinds of aggregates corresponding to different cohesive energies, the aggregates with low cohesive energy were first dissociated at 60°C, the aggregates with middle cohesive energy were then dissociated at 80 to 90°C, and the aggregates with high cohesive energy were difficult to be disrupted by heating. Decreasing polysaccharide concentration (c_p) or increasing NaCl concentration (c_s) reduced the content of the aggregates. At the critical c_p of 2.5 × 10^?5 g/mL, the aggregates were dissociated into single chains completely. The change of aggregation and disaggregation of 3,6‐O‐CM‐chitin in water–cadoxen mixtures occurred from 0.1 to 0.4 of v_cad, and were irreversible. Intermolecular hydrogen bonding can be ascribed as main driving force for aggregation. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 1838–1843, 2002     

Evolutionary computing approach for evaluating flory distribution curves in gel permeation chromatography: Study of the poly(1‐octene) system

We carried out deconvolution of the molecular weight distribution curves from gel permeation chromatography for polyolefins into individual active sites considering Flory distribution by an evolutionary‐computing‐based real‐coded genetic algorithm, a nonlinear multivariate optimization algorithm. We applied the deconvolution to homopolymers of 1‐octene synthesized using heterogeneous Ziegler–Natta catalysts with different amounts of hydrogen. The molecular weight distribution was deconvoluted in to five Flory distributions, which showed a sensitivity to hydrogen amounts. With no hydrogen presence, the peaks corresponding to high‐molecular‐weight fractions were intense. As the amount of hydrogen was increased, not only did the intensities of the high‐molecular‐weight peaks decrease, but also peaks corresponding to low‐molecular‐weight fractions were observed. The method allowed us to determine the active site distribution of the polymer molecular weight distribution obtained from gel permeation chromatography. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Gel permeation chromatography calibration based on fractal geometry

The previously developed model [Polym Bull 2000, 44, 525] used to characterize the porous gel inside a gel permeation chromatography (GPC) column, has been extended to also include the interstitial space between the macroscopic gel particles. The hydrodynamic dimensions for 12 polystyrene (PS) standards, measured by GPC with differential refractive index (DRI), differential viscometry (VISCO), and multiangle laser light scattering (MALLS) detectors, have been used to determine the fractal parameters of the polystyrene–divinylbenzene gel corresponding to four commercial columns. The new developed model enables to predict the calibration curve for the sets of coupled columns based on the parameters of each column. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 771–777, 2004     

Viscoelastic behavior in a hydroxyl‐terminated polybutadiene gum and its highly filled composites: Effect of the type of filler on the relaxation processes

Investigations have been ongoing to learn the rheological and/or mechanical behavior of composite solid propellants based on hydroxyl‐terminated polybutadiene (HTPB). The mechanical properties of these materials are related to the macromolecular structure of the binder as well as to the content and nature of the fillers. The viscoelastic behavior of an HTPB binder and its composites with different types of fillers was surveyed by dynamic mechanical analysis over a wide range of temperatures. This technique has clearly demonstrated a two‐phase morphology developed in these systems. The temperature location, intensity, and apparent activation energy of the distinct relaxations are discussed. The dependency of the relaxation processes on filler content in a series of composites has elucidated the interactions between the filler particles and the existing hard‐ and soft‐segment domains within the polyurethane matrix. It was observed that the nature of the filler significantly affects the relaxation process associated with the hard‐segment domains of the polymeric structure. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 1705–1712, 2003