Modification of isoprene rubber by in situ silica generation

BACKGROUND: The reinforcement of elastomers by the addition of fillers is one of the most important aspects in rubber science and technology. In order to optimise the filler–polymer interface, innovative in situ generation of silica within isoprene rubber was carried out by means of a bottom‐up approach through a sol–gel process starting from tetraethoxysilane as silica precursor. The main aim was the study of the effect of the silica concentration and of the presence of coupling agent on the morphology and the dynamic mechanical behaviour of the composites. RESULTS: The in situ generated silica particles were homogeneously dispersed in the vulcanised rubber with dimensions from a few nanometres to the submicrometre scale. In the presence of coupling agent a good polymer–filler adhesion was observed. The dynamic mechanical behaviour was nonlinear for silica contents higher than 20 wt%. In this range of compositions silica exerted a marked reinforcement on the low‐amplitude storage modulus, which is related to the silica content according to the Huber–Vilgis model. CONCLUSION: Isoprene rubber can be effectively reinforced by the in situ generation of silica for silica contents higher than 20 wt%, and the interaction at the silica–rubber interface can be optimised by using suitable coupling agents. Copyright © 2009 Society of Chemical Industry     

Synthesis and characterization of acrylic rubber/silica hybrid composites prepared by sol‐gel technique

The organic–inorganic hybrid composites comprising acrylic rubber and silica were synthesized through sol–gel technique at ambient temperature. The composites were generated through the acid‐catalyzed hydrolysis and subsequent condensations of inorganic tetraethoxysilane (TEOS) in the organic acrylic rubber (ACM), solvated in tetrahydrofuran. The morphology of the hybrid materials was investigated by using the transmission electron microscope (TEM) and scanning electron microscope (SEM). Transmission electron micrographs revealed that the silica particles, uniformly distributed over the rubber matrix, are of nanometer scale (20–90 nm). The scanning electron micrographs demonstrated the existence of silica frameworks dispersed in the rubber matrix of the hybrid composites. The X‐ray silicon mapping also supported that observation. There was no evidence of chemical interaction between the rubber phase and the dispersed inorganic phase, as confirmed from the infrared spectroscopic analysis and solubility measurements. Dynamic mechanical analysis indicated mechanical reinforcements within the hybrid composites. The composites containing in situ silica, formed by sol–gel technique, demonstrated superior tensile strengths and tensile modulus values at 300% elongations with increasing proportions of tetraethoxysilane. However, the improvements in physical properties with similar proportions of precipitated silica were not significant. Maximum tensile strength and tensile modulus were obtained when the rubber phase in the hybrid composites was cured with ammonium benzoate and hexamethylenediamine carbamate system, as compared with benzoyl peroxide cured system. Thermal stability of the hybrid composites was not improved appreciably with respect to the virgin rubber specimen. Residue analysis from thermogravimetric study together with infrared spectroscopic analysis indicated the presence of unhydrolyzed tetraethoxysilane in the hybrid composites. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 2579–2589, 2004     

Morphology of Organic–Inorganic Hybrid Composites in Thin Films as Multichip Packaging Material

Silica–polyimide hybrid composites were prepared via a sol–gel process and thermal imidization. Two different types of soluble precursors, poly(amic acid) (PAA) and poly(amic diethyl ester) (ES), chemically convertible to poly(p-phenylene biphenyltetracarboximide), were used as organic polymer matrix component, and tetraethoxysilane (TEOS), convertible to silica, as the inorganic component. The structure of composites prepared as thin films was investigated by means of small-angle X-ray scattering, scanning electron microscopy and atomic force microscopy. Nanometre-scale composites were successfully obtained for ≤30wt% TEOS-loaded mixtures with ES and PAA. It was considered from the microstructural investigation that the composite films based on ES were not significantly affected by the inorganic particles generated, maintaining the structure of the homopolyimide, while those based on PAA did not preserve the structure due to the nanoparticles grown in situ during the sol–gel process. © 1997 SCI.     

Effect of silane integrated sol–gel derived in situ silica on the properties of nitrile rubber

Nitrile rubber/silica composites are prepared by a sol–gel process using tetraethoxysilane as precursor in the presence of γ‐mercaptopropyltrimethoxysilane as a silane coupling agent. Here, we follow a novel processing route where the silica particles are generated inside the rubber matrix before compounding with vulcanizing ingredients. The effect of in situ generated silanized silica on the properties of the rubber composite has been evaluated by studying curing characteristics, morphology, mechanical and dynamic mechanical properties. Enhanced rubber–filler interaction of these composites is revealed from stress–strain studies and dynamic mechanical analysis. Excessive use of silane shows an adverse effect on mechanical properties of the composites. Due to finer dispersed state of the in situ silica and enhanced rubber–filler interaction, the mechanical properties and thermal stability of the composites are improved compared to corresponding ex situ processed composite. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40054.     

Reinforced chloroprene rubber by in situ generated silica particles: Evidence of bound rubber on the silica surface

Nano silica is generated in situ inside the uncrosslinked chloroprene rubber (CR) by the sol‐gel reaction of tetraethoxysilane (TEOS). This results in appreciable improvement in mechanical properties of the CR composites at relatively low filler content. Furthermore, exploitation of reactive organosilanes, γ‐aminopropyltrimethoxysilane (γ‐APS) in particular, in the silica synthesis process facilitates growing of spherical silica particles with a size distribution in the range of 20‐50 nm. The silica particles are found to be uniformly dispersed and they do not suffer from filler‐filler interaction. Additionally, it is observed that the silica particles are coated by silane and rubber chains together which are popularly known as bound rubber. The existence of the bound rubber on silica surface has been supported by the detailed investigations with transmission electron microscopy (TEM), energy filtered transmission electron microscopy (EFTEM) and energy dispersive X‐ray spectroscopy (EDAX). The interaction between rubber and silica, via bi‐functionality of the γ‐APS, has been explored by detailed FTIR studies. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43717.     

Synthesis and characterization of hybrid films from hyperbranched polyester using a sol–gel process

Hybrid organic/inorganic materials were prepared by an in situ sol–gel process using tetraethoxysilane (TEOS) in the presence of hyperbranched polyester. The influences of hyperbranched polyester molar mass as well as the amount of TEOS were examined. The condensation degree was characterized by solid state ²⁹Si NMR. The combination of solubility tests, calcination tests, SAXS and dynamic mechanical analysis allowed us to investigate the hybrid material nanostructure. The results show high compatibility between the inorganic silica phase and the organic polymer phase, due to the spherical shape of the hyperbranched polymer and its numerous hydroxyl groups. As a consequence, a continuous inorganic phase was formed even with a low silica precursor content without any macroscopic phase separation. These hybrid materials have a high T_g and high storage modulus even at an elevated temperature combined with improved thermal stability. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39830.     

Moisture cure and in-situ silica reinforcement of epoxidized natural rubber

Epoxidized natural rubber (ENR) was first precured with 3-aminopropyltriethoxysilane (APS) by the normal compression molding technique. The resultant sheet was further subjected to moisture cure, via hydrolysis and condensation reactions, by soaking it in water. The moisture-cured sample, when prepared under appropriate reaction conditions, demonstrated partial strain-induced crystallization behavior and moderate tensile strength, as opposed to typical peroxide-cured and sulfur-cured vulcanizates. The suitability of the ENR–APS precured sample for in-situ silica reinforcement by the sol–gel process, using tetraethyl orthosilicate (TEOS) as the silica precursor, was also demonstrated. Silica content as high as 36% by weight could be incorporated into the rubber, and TEOS-to-silica conversion of over 60% was observed. Comparative analysis with a typical peroxide-cured sample that was subjected to the same sol–gel process indicates that the silica in the final ENR–APS sol–gel vulcanizate is chemically bound to the rubber network.     

Influence of in situ‐generated silica nanoparticles on EPDM morphology,thermal, thermomechanical,and mechanical properties

Silica nanoparticles were synthesized by means of a sol–gel method and generated in ethylene propylene diene monomer rubber (EPDM) by in situ synthesis. The properties were determined using scanning electron microscopy, attenuated total reflectance Fourier‐transform infrared spectroscopy, thermogravimetric analysis, tensile testing, dynamic mechanical analysis, swelling tests, and gel content determination. The silica particles were homogenously dispersed in the EPDM matrix, with the presence of agglomerates, especially for high silica contents. The swelling experiments showed a decrease in the crosslinking density of the vulcanized rubber due to the presence of the silica nanoparticles. The mechanical properties, however, were significantly improved by the presence of the stiff silica nanoparticles. The effect of the amount of silica on the thermomechanical properties and thermal degradation of EPDM was also investigated. The presence of silica showed an increase in the storage and loss moduli at high temperatures, probably due to the increasing filler content. The thermal degradation analysis showed that the presence of silica particles incorporated in the EPDM matrix had no significant influence on the thermal stability of the composites. POLYM. COMPOS., 36:825–833, 2015. © 2014 Society of Plastics Engineers     

Effects of water on the preparation,morphology, and properties of polyimide/silica nanocomposite films prepared by sol–gel process

Polyimide/silica (PI/SiO₂) nanocomposite films with 10 wt % of silica content were prepared by sol–gel process under the conditions with and without additional water. The presence of additional water has great effect on the silica particle size and thus on the properties of the prepared PI/SiO₂ films. The results indicated that with additional water, the silica particles formed before the imidization of poly(amic acid) (PAA) and aggregated with the increasing of temperature and degree of the proceeding imidization process. For the nonaqueous process, the hydrolysis condensation reaction of tetraethoxysilane (TEOS) did not occur until the imidization of PAA took place, and no silica particles were found in the unimidized PAA films. The hydrolysis–condensation reaction of TEOS was initiated simultaneously by the trace water released from the imidization reaction, the self‐catalysis mechanism of the approach provide a means of achieving uniformly dispersed silica particles formed in the PI matrix with particle size in the range of 30–70 nm. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 1579–1586, 2007     

UV‐cured silicone composites obtained via hydrosilation and in‐situ generation of inorganic particles

The in situ generation of particles is an efficient way to prepare organic‐inorganic hybrid materials. This approach has been widely used to enhance the dispersion within the matrix and therefore to improve the composites’ properties. This method was used in the present paper to produce silicone composites. The crosslinking of the polymer matrix was achieved by hydrosilation reaction that is typically the addition of a Si‐H bond across a double bond, in the presence of a platinum catalyst. The generation of silica particles was carried out prior the hydrosilation reaction. We previously demonstrated that this usually thermally activated reaction can also be induced under UV‐light and that a front propagation allows the formation of thick unfilled samples. However, the presence of inorganic particles directly dispersed in the matrix lead to a reduction of thickness curability. That is the reason why the addition of particles by sol‐gel process is studied in the present article. The lower dimension and better dispersion of the particles within the material promote the formation of thicker cured composites. The effect of the silica precursor's amount on the system's reactivity was evaluated and samples thick up to 2 cm were obtained with the most suitable conditions of reaction. POLYM. ENG. SCI., 56:3–8, 2016. © 2015 Society of Plastics Engineers     

Investigation of the tetraethoxysilane-derived sol–gel process by rheological oscillation test and the effect of different synthetic parameters

The tetraethoxysilane (TEOS)-derived sol–gel process was systematically investigated by the rheological oscillation test and the effect of different synthetic parameters, including TEOS concentration, water content, base catalyst concentration and temperature, on the viscoelastic properties of the formed gel was analyzed. It is found that the rheological oscillation test provides an efficient and accurate way to determine the gelation time in the sol–gel process. The time at which the storage modulus and loss modulus intersect can be regarded as the gelation time in the sol–gel process and it matches well with the time observed with the naked eyes. Furthermore, both the increased TEOS and base catalyst concentration can be beneficial to the improvement of the gel elasticity, which could be related to the increased concentration of silica primary particles and its condensation reaction rate. However, the increased water content and temperature lead to a first increase and then a decrease in the elasticity of the gel. The proper molar ratio of TEOS to water is 0.67:4.01 and the suitable reaction temperature is 318 K in this study.     

Reinforcing effect of silica on the properties of styrene butadiene rubber–reclaim rubber blend system

Incorporation of silica into styrene butadiene rubber (SBR)–reclaim rubber (RR) blend system was carried out by sol–gel technique and conventional method. A well known silica coupling agent bis(3‐triethoxysilyl propyl) tetrasulfide was found to affect the curing characteristics and mechanical properties of SBR/RR vulcanizate. Here, the effect of RR on silica reinforcement was studied for different SBR/RR blend system. Silica incorporation by conventional mechanical mixing in absence of TESPT showed a much higher tensile properties than that of silica incorporated by the in situ sol–gel reaction of tetraethoxy silane both in presence and absence of TESPT. Studies of equilibrium swelling in a hydrocarbon solvent were also carried out. ATR study indicates that RR forms bond with silica particles due to the presence of active functional site on RR. The amount of silica incorporated by sol–gel reaction was determined through thermogravimetric analysis (TGA). Scanning electron microscopy (SEM) studies further indicate the coherency and homogeneity in the silica filled SBR/RR vulcanizate. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 957–968, 2006     

Effect of 3‐aminopropyltriethoxysilane on properties of poly(butyl acrylate‐co‐maleic anhydride)/silica hybrid materials

The transparent poly(butyl acrylate‐co‐maleic anhydride)/silica [P(BA‐co‐MAn)/SiO₂] has been successfully prepared from butyl acrylate‐maleic anhydride copolymer P(BA‐co‐MAn) and tetraethoxysilane (TEOS) in the presence of 3‐aminopropyltriethoxysilane (APTES) by an in situ sol–gel process. Triethoxysilyl group can be readily incorporated into P(BA‐co‐MAn) as pendant side chains by the aminolysis of maleic anhydride unit of copolymer with APTES, and then organic polymer/silica hybrid materials with covalent bonds between two phases can be formed via the hydrolytic polycondensation of triethoxysilyl group‐functionalized polymer with TEOS. It was found that the amount of APTES could dramatically affect the gel time of sol–gel system, the sol fraction of resultant hybrid materials, and the thermal properties of hybrid materials obtained. The decomposition temperature of hybrid materials and the final residual weight of thermogravimetry of hybrid both increase with the increasing of APTES. Scanning electron microscopy (SEM) and atomic force microscopy (AFM) showed that the morphology of hybrid materials prepared in the presence of APTES was a co‐continual phase structure. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 73: 419–424, 1999     

Phase‐separation prevention and performance improvement of poly(vinyl acetate)/TEOS hybrid using modified sol‐gel process

The formation of covalent bonds between silanols in copolymer and those in silica prevents organic–inorganic phase separation. Two series of hybrid composite materials, poly(vinyl acetate‐co‐vinyl trimethoxysilane)/TEOS and poly[vinyl acetate‐co‐3‐(trimethoxysilyl)propyl methacrylate]/TEOS, were fabricated using a modified sol‐gel process. The hybrids were transparent. Two kinds of silane coupling agents, vinyl trimethoxysilane (VTS) and 3‐(trimethoxysilyl)propyl methacrylate (γ‐MPS), were used to prevent macrophase separation through formation of covalent bonds. Thermal analysis showed that γ‐MPS was more effective than VTS for the formation of covalent bonds. Enhancement of thermal stability of the hybrids was investigated by thermogravimetric analysis. Photomicrographs of scanning electron microscopy and images of atomic force microscopy indicated that inorganic silica particles were homogeneously dispersed in less than 50 nm in organic matrix. The morphological properties of hybrids were strongly dependent on the organic–inorganic composition. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 2310–2318, 2001     

Effects of preparation method on microstructure and properties of UV‐curable nanocomposite coatings containing silica

UV‐curable nanocomposites were prepared by the blending method or the in situ method with nanosilica obtained from a sol–gel process. The microstructure and properties of the nanocomposite coatings were investigated using ²⁹Si‐NMR cross‐polarization/magic‐angle spinning, transmission electron microscopy (TEM), Fourier transform IR (FTIR), differential scanning calorimetry (DSC), and UV–visible (UV–vis) spectra, respectively. The NMR and TEM showed that during the blending method, tetraethyl orthosilicate (TEOS) completely hydrolyzed to form nanosilica particles, which were evenly dispersed in the polymer matrix. However, for the in situ method, TEOS partially hydrolyzed to form some kind of microstructure and morphology of inorganic phases intertwisted with organic molecules. FTIR analysis indicated that the nanocomposites prepared from the in situ method had much higher curing rates than those from the blending method. DSC and UV–vis measurements showed that the blending method caused higher glass‐transition temperatures and UV absorbance than the in situ method. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 1119–1124, 2005     

Reinforcing effect of nanosilica on the properties of natural rubber/reclaimed ground rubber tire vulcanizates

In this investigation, incorporation of silica into natural rubber (NR)‐reclaim rubber (RR) blend system was carried out by sol‐gel technique at various sol‐gel reaction temperatures. The effect of RR on silica reinforcement, hitherto unexplored, was studied for different NR/RR blend systems. The degree of reinforcement of sol‐gel vulcanizates by equilibrium swelling method indicates that the reinforcing efficiency of the in situ generated silica by sol‐gel technique increases with increasing reclaim rubber content. The reinforcing efficiency, tensile properties and thermal stability of sol gel vulcanizates (SGV) prepared at 50°C become maxima as compared to SGV prepared at 30°C and 70°C. The amount of silica incorporated by sol‐gel technique was determined by thermogravimetry analysis. It indicates that the thermal stability increases with silica content. Attenuated total reflection study indicates that RR forms bond with silica particles due to the presence of active functional site on RR. Scanning electron microscopy studies further indicate the coherency and homogeneity in the silica filled NR/RR vulcanizates. The microwave diagnosis of different SGVs was also carried out and the frequency dependence of dielectric permittivity (E') and loss (E”) were measured. POLYM. ENG. SCI., 2013. © 2012 Society of Plastics Engineers     

Nanoindentation on hybrid organic/inorganic silica aerogels

The hybrid organic/inorganic silica aerogels experiment a drastic mechanical change into rubber behaviour in relation with the pure inorganic silica aerogel as a brittle material. Aerogels were prepared by sol–gel process and drying by venting off the supercritical ethanol, no degradation of the organic polymer was detected. TEOS (tetraethoxysiloxane) and PDMS (polydimethylsiloxane) were used as inorganic and organic precursors, respectively. Depth sensing nanoindentator was used to study the mechanical properties, which is extremely sensitive to small loads (1 mN) and penetration depths (10 nm). The TEOS inorganic clusters and the polymer crosslinking degree influence the microstructure of the hybrid aerogels. Surface indentations maps reveal the different heterogeneities such as the tough silica matrix, the softness of the elastic polymer chains and the plastic microcracks in pores. The values obtained are compatible with the macroscopic ones resulting from uniaxial compression. Creep tests confirm that the compliance parameter increases with the polymer content and results can be theoretically modeled by the Burger model.     

Sol–gel process of alkoxysilane in emulsifier‐involved aqueous emulsions: A one‐pot synthetic route to emulsions of core‐shell composite particles and their applications

In this work, a one‐pot route to prepare emulsions of silica/polymer core‐shell composite particles was developed through the direct sol–gel processing of alkoxysilane on the surface of newly synthesized template polymer particles in emulsifier‐involved aqueous emulsions. It included two continuous steps: first, the polymer emulsions were synthesized through emulsion polymerization, and second, the template particles in the emulsions were directly coated with silica via sol–gel reaction of precursors without adding ethanol or removing emulsifiers. The size and morphology of the composite particles were characterized, and the results showed that the silica/polymer composite particles with core‐shell structure could be prepared only on the basis of cationic template emulsions, and the in situ‐coating reaction of sol–gel precursors carried on easier with the increasing of the positive charge density on the surface of template particles. The films formed from the composite emulsions were found to have superior optical and flame‐retardant properties compared to polymer films, owing to the core‐shell composite microstructure of the particles. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

New epoxy/silica‐titania hybrid materials prepared by the sol–gel process

A new type of inorganic‐polymer hybrid materials of epoxy/silica‐titania had been prepared by incorporating grafted epoxy, which had been synthesized by epoxy and tetraethoxysilane (TEOS), with highly reactive TEOS and tetrabutyltitanate (TBT) by using the in situ sol–gel process. The grafted epoxy was confirmed by Fourier transform infrared spectroscopy (FT‐IR) and ¹H‐NMR spectroscopic technique. Results of FT‐IR spectroscopy and atomic force microscopy (AFM) demonstrated that epoxy chains have been covalently bonded to the surface of the SiO₂‐TiO₂ particles. The particles size of SiO₂‐TiO₂ are about 20–50 nm, as characterized by AFM. The experimental results showed that the glass‐transition temperatures and the modulus of the modified systems were higher than that of the unmodified system, and the impact strength was enhanced by two to three times compared with that of the neat epoxy. The morphological structure of impact fracture surface and the surface of the hybrid materials were observed by scanning electron microscopy and AFM, respectively. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 1075–1081, 2006     

Nanostructured membranes based on sulfonated poly(aryl ether sulfone) and silica for fuel‐cell applications

Nanostructured sulfonated poly(aryl ether sulfone) (SPSU) membranes were made from SPSU/silica composites through the addition of amorphous, precipitated, and micronized silica particles (Tixosil 333) and short or segmented linear structures. Linear and branched segments of silica were obtained from the in situ reaction of tetraethoxysilane (TEOS) in an SPSU solution through a sol–gel acid‐catalyzed process. Different amounts of silica in the SPSU composites were prepared to evaluate their influence on the ionic conductivity, the water and alcohol solution sorption capacities, and the stability in an ethanol medium. The effect of silica (Tixosil) on the conductivity was higher than that of the silica made from TEOS in SPSU composites. The conductivities of the membranes containing 10% Tixosil and 6.6% silica prepared from TEOS were measured at 80°C; their values were 60 and 33 mS/cm, respectively. Furthermore, a membrane made of a silica blend (5% Tixosil and 3% TEOS) in SPSU attained a value of 92 mS/cm, whereas the commercial membrane Nafion 117, used as a reference, had a conductivity of 54 mS/cm measured under the same conditions. All those composites membranes could be used as components in hydrogen fuel cell. However, only the SPSU/2% Tixosil composite could be used in both hydrogen and ethanol direct fuel cells. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008