Blend films of O‐carboxymethyl chitosan and cellulose in N‐methylmorpholine‐N‐oxide monohydrate

To introduce N‐methylmorpholine‐N‐oxide (NMMO) process to prepare antibacterial lyocell fiber, the blend films of O‐carboxymethyl chitosan (O‐CMCS) and cellulose were prepared. O‐CMCS in aqueous suspension with particles having a surface mean diameter of 2.24 μm was blended with cellulose in NMMO hydrate. The blend films with different O‐CMCS content were prepared with the blend solutions. SEM confirmed that O‐CMCS remained within the cellulose film in the particle. The mechanical properties of the blend films show little increased value when O‐CMCS was less 5%; however, it decreased sharply when O‐CMCS was over 8%. Thus, the optimum O‐CMCS content may give a good combination of antibacterial action and mechanical properties. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 4601–4605, 2006     

Modified cellulose fibers prepared by the N‐methylmorpholine‐N‐oxide (NMMO) process

Cellulose fibers with modified properties have been prepared from cellulose solutions in N‐methylmorpholine‐N‐oxide (NMMO). Poly(ethylene oxide) as a hydrophilic modifier and polyethylene as a hydrophobic modifier were added to the spinning solution. Based on microscope examination and measurements of such properties of fibers as porosity, moisture absorption, water retention, and tensile strength, structural changes as well as physical and mechanical properties of the resultant fibers depending on the amount of modifier added to the spinning solution were analyzed. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 907–916, 2002     

Physical properties of lyocell fibers spun from different solution‐dope phases

The hydration number (n) of NMMO hydrates has a significant effect on the rheological properties and phase of the cellulose solutions in the hydrates. The physical properties of the lyocell fibers spun from the cellulose solutions in NMMO hydrates with different values of n were investigated relative to the phase of the solution dope. NMMO hydrate with n = 1.1 could not fully dissolve cellulose, resulting in a heterogeneous solution. NMMO hydrate with n = 0.72 produced a mesophase solution that exhibited a good spinnability. When NMMO hydrates with n = 0.72 and 1.0 were used, the lyocell fiber spun from 15 wt % solution dope gave higher tensile strength than that spun from 12 wt % solution dope. NMMO hydrate with n = 1.0 produced a lyocell fiber whose tensile strength was slightly affected by spin–draw ratio but the tensile strength of the lyocell fiber prepared from NMMO hydrate with n = 0.72 was monotonically increased with increasing spin–draw ratio. Further, the latter gave higher birefringence. The lyocell fiber spun from 15 wt % solution in NMMO hydrate with n = 0.72 produced finely fibrillated structures. When treated with sonic wave the lyocell fiber prepared from 15 wt % cellulose (DP_w 940) solution in NMMO hydrate with n = 0.72 yielded the most serious fibrillation on the fiber surface. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 981–989, 2002     

Preparation and properties of the single‐walled carbon nanotube/cellulose nanocomposites using N‐methylmorpholine‐N‐oxide monohydrate

Single‐walled carbon nanotube (SWNT)/cellulose nanocomposite films were prepared using N‐methylmorpholine‐N‐oxide (NMMO) monohydrate as a dispersing agent for the acid‐treated SWNTs (A‐SWNTs) as well as a cellulose solvent. The A‐SWNTs were dispersed in both NMMO monohydrate and the nanocomposite film (as confirmed by scanning electron microscopy) because of the strong hydrogen bonds of the A‐SWNTs with NMMO and cellulose. The mechanical properties, thermal properties, and electric conductivity of the nanocomposite films were improved by adding a small amount of the A‐SWNTs to the cellulose. For example, by adding 1 wt % of the A‐SWNTs to the cellulose, tensile strain at break point, Young's modulus, and toughness increased ～ 5.4, ～ 2.2, and ～ 6 times, respectively, the degradation temperature increased to 9°C as compared with those of the pure cellulose film, and the electric conductivities at ? (the wt % of A‐SWNTs in the composite) = 1 and 9 were 4.97 × 10^?4 and 3.74 × 10^?2 S/cm, respectively. Thus, the A‐SWNT/cellulose nanocomposites are a promising material and can be used for many applications, such as toughened Lyocell fibers, transparent electrodes, and soforth. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Effect of the dissolution time on the structure and properties of lyocell‐fabric‐based all‐cellulose composite laminates

In this study, all‐cellulose composite laminates were prepared from lyocell fabric with ionic liquid (1‐butyl‐3‐methyl imidazolium chloride), a conventional hand layup method, and compression molding. Eight layers of lyocell fabric, which were impregnated with ionic liquid, were stacked symmetrically and hot‐pressed under compression molding for various times; this resulted in the partial dissolution of the surface of the lyocell fibers. The dissolved cellulose held the laminas together and resulted in a consolidated laminate. Finally, the prepared laminate was impregnated in water to remove the ionic liquid and to regenerate a matrix phase in situ; this was followed by hot‐press drying. Optical microscopy and scanning electron microscopy studies were used to analyze composite structures. With increasing dissolution time, the void content in the composites decreased, and the interlaminar adhesion improved. For LC‐2h and LC‐3h, the highest tensile strength and modulus values obtained were 48.2 MPa and 1.78 GPa, respectively. For LC‐4h, the highest flexural strength and modulus values obtained were 53.96 MPa and 1.2 GPa, respectively. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43398.     

Rheological characterization of cellulose solutions in N‐methyl morpholine N‐oxide monohydrate

Three different modes of rheological properties were measured on 11 and 13 wt % solutions of cellulose in N‐methyl morpholine N‐oxide (NMMO) monohydrate, in which concentration range lyocell fibers of much reduced fibrillation are preferably produced. The dynamic rheological responses revealed that the Cox–Merz rule did not hold for these cellulose solutions. Both cellulose solutions showed a shear thinning behavior over the shear rate measured at 85, 95, 105, and 115°C. However, 13 wt % solution gave rise to yield behavior at 85ºC. The power law index ranged from 0.36 to 0.58. First normal stress difference (N₁) was increased with lowering temperature and with increasing concentration as expected. Plotting N₁ vs shear stress (τ_ω) gave almost a master curve independent of temperature and concentration, whose slope was about 0.93 for both cellulose solutions over the shear rate range observed (τ_ω > 500 Pa). In addition, the cellulose solutions gave high values of recoverable shear strain (S_R), ranging from 60 to 100. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 216–222, 2002     

High‐strength regenerated cellulose fibers spun from 1‐butyl‐3‐methylimidazolium chloride solutions

High‐performance regenerated cellulose fibers were prepared from cellulose/1‐butyl‐3‐methylimidazolium chloride (BMIMCl) solutions via dry‐jet wet spinning. The spinnability of the solution was initially evaluated using the maximum winding speed of the solution spinning line under various ambient temperatures and relative humidities in the air gap. The subsequent spinning trials were conducted under various air gap conditions in a water coagulation bath. It was found that low temperature and low relative humidity in the air gap were important to obtain fibers with high tensile strength at a high draw ratio. From a 10 wt % cellulose/BMIMCl solution, regenerated fibers with tensile strength up to 886 MPa were prepared below 22 °C and relative humidity of 50%. High strengthening was also strongly linked with the fixation effect on fibers during washing and drying processes. Furthermore, an effective attempt to prepare higher performance fibers was conducted from a higher polymer concentration solution using a high molecular weight dissolving pulp. Eventually, fibers with a tensile strength of ～1 GPa and Young's modulus over 35 GPa were prepared. These tensile properties were ranked at the highest level for regenerated cellulose fibers prepared by an ionic liquid–based process. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45551.     

Hemodialysis membrane prepared from cellulose/N‐methylmorpholine‐N‐oxide solution. II. Comparative studies on the permeation characteristics of membranes prepared from N‐methylmorpholine‐N‐oxide and cuprammonium solutions

Two kinds of regenerated cellulose membranes for hemodialysis were prepared from casting solutions of N‐methylmorpholine‐N‐oxide (NMMO) and cuprammonium (denoted NMMO membranes and cuprammonium membranes, respectively). The concentration of cellulose in the casting solution investigated was 6–8 wt %. The permeation characteristics of both membrane series were compared in terms of the ultrafiltration rate (UFR) of pure water, the sieving coefficient (SC) of dextran, and the solute permeabilities of urea, creatinine, and vitamin B₁₂. The UFR and SC of the NMMO membranes were strongly affected by the cellulose concentration of the casting solution, and NMMO was a preferable solvent for the production of cellulose membranes with high performance; the cuprammonium solution gave low‐performance membranes. The pore structures of both types of membranes were estimated with the Hagen–Poiseuille law. The results showed that the NMMO membranes had larger pore radius and smaller pore numbers than the cuprammonium membranes. The differences in the membrane pore structures led to the differences in the performance between the two membrane series. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 333–339, 2003     

Hemodialysis membrane prepared from cellulose/N‐methylmorpholine‐N‐oxide solution. I. Effect of membrane preparation conditions on its permeation characteristics

Flat hemodialysis membranes were prepared from cellulose/N‐methylmorpholine‐N‐oxide (NMMO) solutions (dope) with different cellulose concentrations (6–8 wt %) by using a phase‐inversion method. The coagulant used was NMMO aqueous solution, of which the NMMO concentration and its temperature were varied in the range of 0 to 50 wt % and 5 to 60°C, respectively. The effects of these preparation conditions on the permeation characteristics, the ultrafiltration rate (UFR) of pure water, and sieving coefficient (SC) of dextran, were investigated. The decrease in cellulose concentration of the dope and the increases in both temperature and NMMO concentration of the coagulant gave a membrane with high UFR. Concerning the SC, the increase of the cellulose concentration and the decreases in both temperature and NMMO concentration gave a good result. Consequently, the membrane having the preferable UFR and SC as a hemodialysis membrane was obtained when the 8 wt % cellulose dope was coagulated in water at 5°C. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 2302–2307, 2002     

Effects of a pretreatment with N‐methylmorpholine‐N‐oxide on the structures and properties of ramie

To improve the dyeing properties of ramie, the ecofriendly organic solvent N‐methylmorpholine‐N‐oxide (NMMO) was used to substitute sodium hydroxide as a ramie‐fiber swelling solvent. Through padding and baking pretreatment, ramie fabric was modified by an NMMO aqueous solution. Ultraviolet–visible spectrophotometry, Fourier transform infrared spectroscopy, X‐ray diffraction, and differential scanning calorimetry were used to investigate the effects of NMMO pretreatment on the structure of the ramie, whereas the color strength (K/S, where K is the light absorption coefficient and S is the scattering coefficient), adsorption isotherm, and dye uptake rate curve were measured to investigate the effects of NMMO pretreatment on the dyeing properties of the ramie. The results show that the ramie fiber experienced a limited and irreversible swelling because of the partial breakage of interhydrogen and intrahydrogen bonds of cellulose molecules in the amorphous area, but the crystal and chemical structure of the ramie fiber did not change obviously under the experimental conditions. The K/S value of the NMMO‐modified ramie fabrics dyed with reactive dyes increased by about 100%, and the dye uptake increased by 27.88% compared to that of the raw sample, whereas the standard affinity and diffusion coefficient value of the reactive dyes on the NMMO‐modified ramie fabric were higher than those of the raw ramie fabric. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Syndiotacticity-rich poly(vinyl alcohol) fibers spun from N-methylmorpholine-N-oxide/water mixture

Aqueous NMMO solutions containing NMMO above 50% are good solvents for syndiotacticity-rich poly(vinyl alcohol) (s-PVA). Although water is not a good solvent and dissolves s-PVA at temperatures above 100°C, the mixtures dissolve it at temperatures below 100°C. s-PVA fibers were prepared through gel-spinning of s-PVA/NMMO/water (NMMO: water = 70 : 30) mixtures in cold water and wet-spinning of the solution in methanol. The mechanical properties and fine structure of the drawn fibers were examined based on the results of measurements of tensile properties, thermal properties, birefringence, and optical and electron microscopic observations. The strength and Young's modulus of the drawn fibers were approximately to 2.0 and 45 GPa, respectively. The reason why the fibers with theoretical mechanical properties could not be prepared was surmised to be related to the structure of the amorphous regions. © 1993 John Wiley & Sons, Inc.     

Physical agglomeration behavior in preparation of cellulose‐N‐methyl morpholine N‐oxide hydrate solutions by simple mixing

The different melting temperatures of N‐methyl morpholine N‐oxide (NMMO) hydrates in the cellulose–NMMO hydrate solution may be explained by the rather different crystal structures of NMMO hydrates, which are determined by the amount of the hydrates. The preparative process of cellulose–NMMO hydrate solution may result in cellulose structural change from cellulose I to cellulose II, depending on the amount of the hydrate. Mixtures of cellulose and NMMO hydrate in a blender was changed from the granules to slurry with increasing mixing time at 60–70°C, which is below the melting point of the NMMO hydrate. In the case of 15 wt % cellulose–NMMO hydrate granules, which were made by mixing for 20 min, the melting points of various NMMO hydrates were obtained as 77.8°C (n = 0.83), 70.2°C (n = 0.97), and 69.7°C (n = 1.23), respectively, depending on the hydrate number. However, the melting points of cellulose–NMMO hydrate slurry and solution were shifted lower than those of cellulose granules, while the mixing time of slurry and solution are 25 and 35 min, respectively. These melting behaviors indicate instantaneous liquefaction of the NMMO hydrate and the diffusion of the NMMO hydrate into cellulose during mixing in a blender. When cellulose was completely dissolved in NMMO hydrate, the crystal structure of cellulose showed only cellulose II structure. In the cellulose–NMMO products of granules or slurry obtained by high‐speed mixing, which is a new preparation method, they still retained the original cellulose I structure. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 1687–1697, 2004     

Hemodialysis membrane prepared from cellulose/N‐methylmorpholine‐N‐oxide solution. III. The relationship between the drying condition of the membrane and its permeation behavior

The effects of drying condition on the performance (ultrafiltration rate, diffusive solute permeability, and sieving) of hemodialysis membranes prepared from cellulose/N‐methylmorpholine‐N‐oxide (NMMO) solution (NMMO membrane) and cellulose/cuprammonium solution (cuprammonium membrane; the referential membrane) were studied. The drying condition investigated was the glycerin concentration of the solution, which was used to substitute glycerin for the water in the membrane before the membrane was dried. A lower glycerin concentration in the solution brought about a lower reswelling degree (water content) in the dried membrane in pure water, which resulted in a drop in the performance of the as‐cast membrane. The NMMO membrane had a high water content and a high membrane performance compared with the cuprammonium membrane when both the membranes were treated under the same drying condition. The differences in the performance between both membrane series is discussed on the basis of the results of the observation of the membrane morphology by scanning electron microscopy, the observation of the crystallinity of the membranes by wide‐angle X‐ray diffraction, and the estimation of the pore structure of the membranes. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 1671–1681, 2003     

Rheological aspects of fiber spinning from cellulose solutions in N‐methylmorpholine‐N‐oxide

Based on rheological experiments with a cellulose solution in N‐methylmorpholine‐N‐oxide (NMMO), it was found that the shearing stress generated in the flowing viscoelastic fluid decreases with an l/d ratio in a rheometer capillary. This reduces the elastic response and the outflow of the fluid becomes more uniform. At constant temperature, the elongational viscosity of the solidified stream of the cellulose solution in NMMO is reduced with increase of the deformation rate, which makes it possible to increase the fiber‐formation velocity within the air zone. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 79: 1860–1868, 2001     

Atomic force microscopy of cellulose membranes prepared from the N‐methylmorpholine‐N‐oxide/water solvent system

Cellulose membranes were obtained by solutions of cellulose being cast into a mixture of N‐methylmorpholine‐N‐oxide (NMMO) and water under different processing conditions. Atomic force microscopy (AFM) was used to investigate the surface structures of the membranes. The AFM method provided information on both the size and shape of the pores on the surface, as well as the roughness of the skin, through a computerized analysis of AFM micrographs. The results obtained showed that the surface morphologies were intrinsically associated with the permeation properties. For the cellulose membranes, increasing the NMMO concentration and the temperature of the coagulation bath led to higher fluxes and lower bovine serum albumin rejection. These were always correlated with higher values of the roughness parameters and larger pore sizes of the membrane surfaces. When the cellulose concentration of the casting solution was 11 wt %, the membrane showed a nodular structure with interconnected cavity channels between the agglomerated nodules. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 3389–3395, 2002     

The Online Measurement of Lyocell Fibers and Investigation of Elongational Viscosity of Cellulose N‐methylmorpholine‐N‐oxide Monohydrate Solutions

In this paper, the development of diameter and surface temperature of Lyocell fibers was measured online. The diameter and tensile force on the spin line in the coagulation bath were traced. The velocity, velocity gradient and the tensile stress profiles development of the fibers in the air gap were studied. The apparent elongational viscosity of cellulose N‐methylmorpholine‐N‐oxide monohydrate (NMMO‐MH) solutions was studied by steady‐state melt spinning theory. The decrease of the fiber diameter was mainly taking place near the spinneret, and the decrease of the diameter became more dramatic with increasing taking‐up speed. The surface temperature of the fibers was also dropping faster with increasing taking‐up speed for the heat transfer coefficient increased. The diameter of the Lyocell fibers almost did not change before and after it entered the coagulation bath. The tensile force on the spin line increases with increasing taking‐up speed and coagulation bath length. The velocity and the tensile stress increase slowly near the spinneret, and then accelerate. The apparent elongational viscosity of cellulose NMMO‐MH solutions decreases with increasing temperature at the same elongation rate and decreases with increasing elongation rate at the same temperature. The fiber of the Lyocell process was not really solidified in the air gap and a gel or rubbery state was formed.     

High‐performance copoly(benzimidazole‐benzoxazole‐imide) fibers: Fabrication,structure, and properties

Novel high‐performance copolyimide (co‐PI) fibers containing benzimidazole and benzoxazole ring in the main chain were prepared by a two‐step spinning via the poly(amic acid)s. Effects of the incorporated benzimidazole and benzoxazole units on the micro‐structure and properties of co‐PI fibers were investigated. Fourier transform infrared (FTIR) results indicated that hydrogen bonding is formed in the co‐PI fibers. The co‐PI fibers exhibited discernible crystallization peaks at 14°～15° and 23°～26° (2θ), showing crystalline‐like structure. Moreover, the packing type of benzimidazole‐imide units determined the macromolecules packing of co‐PIs. It was amazedly found that the co‐PI fibers exhibited higher tensile strength and initial modulus than those of corresponding homo‐PI fibers, reaching tensile strength of 2.2–2.6 GPa, initial modulus of 99.1–113.2 GPa. The results of dynamic mechanical analysis (DMA) indicated co‐PI2 fiber had a positive T_g deviation due to the presence of strong intermolecular hydrogen bonding between benzimidazole‐imide and benzoxazole‐imide units, which maybe lead to the effective stress transfer between benzimidazole‐imide units and benzoxazole‐imide units. In addition, the obtained PI fibers exhibited excellent thermal properties with the 10% weight loss temperatures under N₂ in the range of 574–585°C. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42001.     

Two‐stage drawing process to prepare high‐strength and porous ultrahigh‐molecular‐weight polyethylene fibers: Cold drawing and hot drawing

High‐strength and porous ultrahigh‐molecular‐weight polyethylene (UHMWPE) fibers have been prepared through a two‐stage drawing process. Combined with tensile testing, scanning electron microscopy, and small‐angle X‐ray scattering, the mechanical properties, porosity, and microstructural evolution of the UHMWPE fibers were investigated. The first‐stage cold drawing of the gel‐spun fibers and subsequent extraction process produced fibers with oriented lamellae stacks on the surface and plentiful voids inside but with poor mechanical properties. The second‐stage hot drawing of the extracted fibers significantly improved the mechanical properties of the porous fibers because of the formation of lamellar backbone networks on the surface and microfibrillar networks interwoven inside to support the voids. With various processing conditions, the optimized mechanical properties and porosity of the prepared UHMWPE fibers were obtained a tensile strength of 1.31 GPa, a modulus of 10.1 GPa, and a porosity of 35%. In addition, a molecular schematic diagram is proposed to describe structural development under two‐stage drawing, including void formation and lamellar evolution. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42823.     

Silver‐loaded lyocell fibers modified by tempo‐mediated oxidation

The purpose of this research was to accomplish antimicrobial properties in lyocell fibers by Ag⁺ ions sorption from aqueous silver nitrate solution. Sorption properties of lyocell fibers were improved by the selective TEMPO‐mediated oxidation, i.e. oxidation with sodium hypochlorite and catalytic amount of sodium bromide and 2,2,6,6‐tetramethylpiperidine‐1‐oxy radical (TEMPO). The most suitable experimental conditions for the selective TEMPO‐mediated oxidation were determined by changing oxidation conditions: concentration of sodium hypochlorite, as well as duration of sorption. The obtained results showed that the maximum sorption capacity (0.809 mmol of Ag⁺ ions per gram of fibers) of modified lyocell fibers was obtained for the sample modified with 4.84 mmol NaClO per gram of cellulose, during 1 h. The antifungal activity of the TEMPO‐oxidized lyocell fibers with silver ions against fungi from the Candida family, Candida albicans (ATCC 24433), and antibacterial activity against two strains: Staphylococcus aureus (ATCC 25923) and Escherichia coli (ATCC 25922) were confirmed in vitro. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Carbon fibers derived from wet‐spinning of equi‐component lignin/polyacrylonitrile blends

Equi‐component blends of polyacrylonitrile (PAN) and lignin, i.e., with a lignin content as large as 50 wt %, were successfully used as precursors to produce carbon fibers. Rheological measurements demonstrated that increasing lignin content in spinning solution reduced shear viscosity and normal stress, indicating a decrease of viscoelastic behavior. This was confirmed by Fourier transform infrared results that show no discernable chemical reaction or crosslinking between PAN and lignin in the solution. However, the resulting carbon fibers display a large I_D/I_G ratio (by Raman spectroscopy) indicating a larger disordered as compared to that from pure PAN. The macro‐voids in the lignin/PAN blend fibers typically generated during wet‐spinning were eliminated by adding lignin in the coagulant bath to counter‐balance the out‐diffusion of lignin. Carbon fibers resulting from lignin/PAN blends with 50 wt % lignin content displayed a tensile strength and modulus of 1.2 ± 0.1 and 130 ± 3 GPa, respectively, establishing that the equi‐component wet‐spun L/P‐based carbon fibers possessed tensile strength and modulus higher than 1 and 100 GPa. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45903.