Impact modified polyamide‐6/organoclay nanocomposites: Processing and characterization

The effects of melt state compounding of ethylene‐butyl acrylate‐maleic anhydride (E‐BA‐MAH) terpolymer and/or three types of organoclays (Cloisite® 15A, 25A, and 30B) on thermal and mechanical properties and morphology of polyamide‐6 are investigated. E‐BA‐MAH formed spherical domains in the materials to which it is added, and increased the impact strength, whereas the organoclays decreased the impact strength. In general, the organoclays increased the tensile strength (except for Cloisite 15A), Young's modulus and elongation at break, but the addition of E‐BA‐MAH had the opposite effect. XRD patterns showed that the interlayer spacing for the organoclays Cloisite 25A and Cloisite 30B increased in both polyamide‐6/organoclay binary nanocomposites and in polyamide‐6/organoclay/impact modifier ternary systems. TEM analysis showed that exfoliated‐intercalated nanocomposites were formed. The crystallinities of polyamide‐6/organoclay nanocomposites were in general lower than that of polyamide‐6 (except for Cloisite 15A). In ternary nanocomposites, crystallinities generally were lower than those of polyamide‐6/organoclay nanocomposites. Cloisite 15A containing ternary nanocomposites had higher tensile and impact strengths and Young's modulus than the ternary nanocomposites prepared with Cloisite 25A and Cloisite 30B, owing to its surface hydrophobicity and compatibility with the impact modifier. POLYM. COMPOS., 2008. © 2007 Society of Plastics Engineers     

Effect of clay type and polymer matrix on microstructure and tensile properties of PLA/LLDPE/clay nanocomposites

Polylactide (PLA)/linear low‐density polyethylene (LLDPE), (PLA/LLDPE), blends and nanocomposites were prepared by melt mixing process with a view to fine tune the properties. Two different commercial‐grade nanoclays, Cloisite® 30B (30B) and Cloisite® 15A (15A) were used. A terpolymer of ethylene, butylacrylate (BA) and glycidylmethacrylate (GMA) was used as a reactive compatibilizer. The influence of type of clay on the morphology and mechanical properties of two PLA‐rich and LLDPE‐rich blend systems was studied. Morphological analysis using X‐ray diffraction, transmission electron microscopy, and scanning electron microscopy revealed that the organoclay layers were dispersed largely at the interface of PLA/LLDPE. Decreasing the PLA content changed the morphology from droplet‐in matrix to coarse co‐continuous. In comparison with 30B, due to less affinity of 15A towards compatibilizer and PLA phase, the reduction of the size of dispersed phase was less than that of the equivalent 30B composites. The mechanical results demonstrated that the composites containing both types of organoclay exhibited higher modulus but lower elongation and tensile strength as compared to the neat blends. The injection molded nanocomposites were shown to have the sequential fracture behavior during tensile test. The tensile testing results on the neat blends and nanocomposites showed significant increase in elongation at break and decrease in the modulus as compared with the neat PLA. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 749‐758, 2013     

Characteristics of impact modified polystyrene/organoclay nanocomposites

The poor impact resistance of Polystyrene (PS) was enhanced by the addition of elastomeric material, SEBS‐g‐MA. To prevent the reduction in strength and stiffness, organoclay Cloisite® 25A was used as filler and introduced into the matrix by a corotating twin screw extruder. Throughout the study, the clay content was kept at 2 wt%, whereas the content of SEBS‐g‐MA was varied between 5 and 40 wt%. It was found that Cloisite® 25A displays well dispersion in the ternary nanocomposites and the degree of dispersion increases with the elastomer content. The elastomeric phase has a greater viscosity than pure PS. Thus, as expected, at low elastomer contents, it forms the dispersed phase in the matrix as droplets. Transmission electron microscopy results show that the clay layers reside at the interphase between PS and elastomer and also inside the elastomeric phase. Owing to the location of the clay particles, the average elastomer domain size in ternary nanocomposites are found to be greater than that in the relative binary blends of PS‐(SEBS‐g‐MA). Moreover, with the organoclay addition, phase inversion point shifts to lower elastomer contents. The mechanical test results showed that the nanocomposites containing 15 and 20 wt% SEBS‐g‐MA have the optimum average domain size that results in high‐impact strength values without deteriorating the tensile properties. POLYM. COMPOS., 31:1853–1861, 2010. © 2010 Society of Plastics Engineers.     

Effect of different types of organoclays and compatibilizers on the properties of polystyrene‐based nanocomposites

Polystyrene/organoclay nanocomposites were prepared by melt intercalation in the presence of elastomeric impact modifiers. Three different types of organically modified montmorillonites; Cloisite® 30B, 15A, and 25A, were used as reinforcement, whereas poly [styrene‐b‐(ethylene‐co‐butylene)‐b‐styrene] (SEBS‐g‐MA) and poly(ethylene‐b‐butyl acrylate‐b‐glycidyl methacrylate) (E‐BA‐GMA) elastomeric materials were introduced to act as impact modifier. Owing to its single aliphatic tail on its modifier and absence of hydroxyl groups, Cloisite® 25A displayed the best dispersion in the polystyrene matrix, and mostly delaminated silicate layers were obtained in the presence of SEBS‐g‐MA. This was attributed to the higher viscosity of SEBS‐g‐MA compared with both E‐BA‐GMA and poly(styrene‐co‐vinyloxazolin) (PS). In addition, the compatibility between SEBS‐g‐MA and PS was found to be better in comparison to the compatibility between E‐BA‐GMA and PS owing to the soluble part of SEBS‐g‐MA in PS. The clay particles were observed to be located mostly in the dispersed phase leading to larger elastomeric domains compared with binary PS/elastomer blends. The enlargement of the elastomeric domains resulted in higher impact strength values in the presence of organoclay. Good dispersion of Cloisite® 25A in PS/SEBS‐g‐MA blends enhanced the tensile properties of this nanocomposite produced. It was observed that the change in the strength and stiffness of the ternary nanocomposites mostly depend on the type of the elastomeric material. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Processing and properties of modified polyamide 66-organoclay nanocomposites

Binary polyamide 66 nanocomposites containing 2 wt % organoclay, polyamide 66 blend containing 5 wt % impact modifier, and ternary polyamide 66 nanocomposites containing 2 wt % organoclay and 5 wt % impact modifier were prepared by melt compounding method. The effects of E-GMA and the types of the organoclays on the interaction between the organoclay and the polymer, dispersion of the organoclay, morphology, mechanical, flow, and thermal properties of the nanocomposites were investigated. Partial exfoliation and improved mechanical properties are observed for Cloisite® 15A and Cloisite® 25A nanocomposites. On the other hand, the organoclay was intercalated or in the form of tactoids in Cloisite® 30B nanocomposites. Components of the nanocomposites containing Cloisite® 15A and Cloisite® 25A were compounded in different addition orders. Mixing sequence of the components affected both the dispersion of the organoclay and the mechanical properties drastically. SEM analyses revealed that homogeneous dispersion of the organoclay results in a decrease in the domain sizes and promotes the improvements in the toughness of the materials. Melt viscosity was also found to have a profound effect on the dispersion of the organoclay according to MFI and XRD results. Crystallinity of the nanocomposites did not change significantly. It is only the type of the constituents and their addition order what dramatically influence the nanocomposite properties. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

Mechanical and rheological properties,and morphology of polyamide-6/organoclay/elastomer nanocomposites

The effects of ethylene-methyl acrylate-glycidyl methacrylate (E-MA-GMA) terpolymer and three types of organoclays (Cloisite^® 15A, 25A, and 30B) on mechanical and rheological properties, and morphology of impact modified polyamide-6/montmorillonite ternary nanocomposites were investigated by X-ray diffraction (XRD), transmission electron microscopy (TEM), scanning electron microscopy (SEM), parallel disk rheometry, melt flow index measurements, and tensile and impact tests. The materials were prepared by melt blending using a co-rotating twin-screw extruder. XRD and TEM analyses showed that exfoliated-intercalated nanocomposites were formed in both polyamide-6/Cloisite^® 25A and Cloisite^® 30B binary nanocomposites and in ternary systems. SEM micrographs showed that rubber domain sizes were larger in the nanocomposites than in their corresponding polyamide-6/elastomer blends. Generally, tensile strength, Young's modulus, and elongation at break decreased with the addition of elastomer to polyamide-6/organoclay binary nanocomposites. In the melt state, liquid-like behavior of polyamide-6 slightly turned to pseudo solid-like in the binary and ternary nanocomposites. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Morphology,microhardness, and flammability of compatibilized polyethylene/clay nanocomposites

Morphology, thermal properties, and microhardness of ethylene‐glycidyl methacrylate copolymer (EGMA)/clay and ethylene‐acrylic ester‐glycidyl methacrylate terpolymer (EAGMA)/clay nanocomposites with different clay concentrations have been studied. The results have shown that EGMA and EAGMA are highly compatible with the organoclays Cloisite®20A (Cl20A) and Cloisite®30B (Cl30B). Intercalated structures are formed in the whole range of Cl20A loadings investigated, whereas partial degradation of the Cl30B organoclay was observed. The thermal characteristics and microhardness of EGMA/clay nanocomposites suggest that the filler dispersion deteriorates at high concentration. The concentrated EGMA/Cl20A nanocomposites have been used as masterbatches to prepare ternary high density polyethylene (HDPE)/Cl20A and low density polyethylene (LDPE)/Cl20A nanocomposites. Diffractometric characterization and scanning electron microscopy observations of these materials have shown that the intercalated structure of the starting EGMA/Cl20A masterbatches is preserved after dilution with the polyolefins. The results suggest that the silicate platelets remain localized within the EGMA droplets in the diluted nanocomposites. The latter display improved microhardness, whereas the mechanical properties, including elongation at break, are comparable with those of the neat polyolefins. Considerable enhancement of the flame retardant properties has been observed for the ternary nanocomposites. POLYM. ENG. SCI., 2010. © 2010 Society of Plastics Engineers     

Effect of clay on mechanical and gas barrier properties of blown film LDPE/clay nanocomposites

Low density polyethylene (LDPE)/clay nanocomposites, which can be used in packaging industries, were prepared by melt‐mix organoclay with polymer matrix (LDPE) and compatibilizer, polyethylene grafted maleic anhydride (PEMA). The pristine clay was first modified with alkylammonium salt surfactant, before melt‐mixed in twin screw extruder attached to blown‐film set. D‐spacing of clay and thermal behavior of nanocomposites were characterized by Wide‐Angle X‐ray Diffraction (WAXD) and differential scanning calorimetry (DSC), respectively. WAXD pattern confirmed the increase in PEMA contents exhibited better dispersion of clay in nanocomposites. Moreover, DSC was reported the increased PEMA contents caused the decrease in degree of crystallinity. Mechanical properties of blown film specimens were tested in two directions of tensile tests: in transverse tests (TD tests) and in machine direction tests (MD tests). Tensile modulus and tensile strength at yield were improved when clay contents increased because of the reinforcing behavior of clay on both TD and MD tests. Tensile modulus of 7 wt % of clay in nanocomposite was 100% increasing from neat LDPE in TD tests and 17% increasing in MD tests. However, elongation at yield decreased when increased in clay loading. Oxygen permeability tests of LDPE/clay nanocomposites also decreased by 24% as the clay content increased to 7 wt %. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Reactive extrusion of poly(ethylene terephthalate)–(ethylene/methyl acrylate/glycidyl methacrylate)–organoclay nanocomposites

This study was conducted to investigate the effects of component concentrations and addition order of the components on the final properties of ternary nanocomposites composed of poly(ethylene terephthalate), organoclay, and an ethylene–methyl acrylate–glycidyl methacrylate (E‐MA‐GMA) terpolymer acting as an impact modifier for PET. In this context, first, the optimum amount of the impact modifier was determined by melt compounding binary PET‐terpolymer blends in a corotating twin‐screw extruder. The amount of the impact modifier (5 wt%) resulting in the highest Young's modulus and moderate elongation at break was selected owing to its balanced mechanical properties. Thereafter, by using 5 wt% terpolymer content, the effects of organically modified clay concentration and addition order of the components on the properties of ternary nanocomposites were systematically investigated. Mechanical testing revealed that different addition orders of the materials significantly affected the mechanical properties. Among the investigated addition orders, the best sequence of component addition (PI‐C) was the one in which poly(ethylene terephthalate) was first compounded with E‐MA‐GMA. Later, this mixture was compounded with the organoclay in the subsequent run. In X‐ray diffraction analysis, extensive layer separation associated with delamination of the original clay structure occurred in PI‐C and CI‐P (Clay + Impact Modifier followed by PET) sequences with both 1 and 3 wt% clay contents. X‐ray diffraction patterns showed that at these conditions exfoliated structures resulted as indicated by the disappearance of any peaks due to the diffraction within the consecutive clay layers. POLYM. COMPOS., 28:251–258, 2007. © Society of Plastic Engineers     

Polyamide 6/maleated ethylene–propylene–diene rubber/organoclay composites with or without glycidyl methacrylate as a compatibilizer

Polyamide 6 (PA6)/maleated ethylene–propylene–diene rubber (EPDM‐g‐MA)/organoclay (OMMT) composites were melt‐compounded through two blending sequences. Glycidyl methacrylate (GMA) was used as a compatibilizer for the ternary composites. The composite prepared through via the premixing of PA6 with OMMT and then further melt blending with EPDM‐g‐MA exhibited higher impact strength than the composite prepared through the simultaneous blending of all the components. However, satisfactorily balanced mechanical properties could be achieved by the addition of GMA through a one‐step blending sequence. The addition of GMA improved the compatibility between PA6 and EPDM‐g‐MA, and this was due to the reactions between PA6, EPDM‐g‐MA, and GMA, as proved by Fourier transform infrared analysis and solubility (Molau) testing. In addition, OMMT acted as a compatibilizer for PA6/EPDM‐g‐MA blends at low contents, but it weakened the interfacial interactions between PA6 and EPDM‐g‐MA at high contents. Both OMMT and GMA retarded the crystallization of PA6. The complex viscosity, storage modulus, and loss modulus of the composites were obviously affected by the addition of OMMT and GMA. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Twin‐screw extrusion compounding of polypropylene/organoclay nanocomposites modified by maleated polypropylenes

Polypropylene/organoclay nanocomposites modified with different maleic anhydride grafted polypropylene (PPgMA) compatibilizers were compounded on a twin‐screw extruder. The effectiveness of the feeding sequence and compatibilizer type toward the dispersion of organoclay into PP matrix was critically studied. The composites prepared with side feed appeared to provide better dispersion and modulus improvement over that with hopper feed. The effect of PPgMA compatibilizers, including PB3150, PB3200, PB3000, and E43, with a wide range of maleic anhydride (MA) content and molecular weight was also examined. The structure was investigated with X‐ray diffraction and transmission electron microscopy. The relative complex viscosity curves also revealed a systematic trend with the extent of exfoliation and showed promise for quantifying the hybrid structure of the nanocomposites. Mechanical properties were determined by dynamical mechanical analysis and tensile and impact tests. Maleated polypropylene with low‐melt flow index and moderate MA content enhanced clay dispersion and resulted in significant improvement in tensile modulus of the nanocomposites. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 100–112, 2004     

Preparation of dynamically vulcanized thermoplastic elastomer nanocomposites based on LLDPE/reclaimed rubber

Dynamically vulcanized thermoplastic elastomers nanocomposites (TPV nanocomposites) based on linear low density polyethylene (LLDPE)/reclaimed rubber/organoclay were prepared via one‐step melt blending process. Maleic anhydride grafted polyethylene (PE‐g‐MA) was used as a compatibilizing agent. The effects of reclaimed rubber content (10, 30, and 50 wt %), nanoclay content (3, 5, and 7 wt %), and PE‐g‐MA on the microstructure, thermal behavior, mechanical properties, and rheological behavior of the nanocomposites were studied. The TPV nanocomposites were characterized by X‐ray diffraction, transmission electron microscopy, scanning electron microscopy (SEM), differential scanning calorimeter, mechanical properties, and rheometry in small amplitude oscillatory shear. SEM photomicrographs of the etched samples showed that the elastomer particles were dispersed homogeneously throughout the polyethylene matrix and the size of rubber particles was reduced with introduction of the organoclay particles and compatibilizer. The effects of different nanoclay contents, different rubber contents, and compatibilizer on mechanical properties were investigated. Increasing the amount of nanoclay content and adding the compatibilizer result in an improvement of the tensile modulus of the TPV nanocomposite samples. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Ethylene‐vinyl acetate copolymer/multiwalled carbon nanotube/organoclay nanocomposites

Ethylene‐vinyl acetate copolymer (EVA) was melt‐mixed with multiwalled carbon nanotubes (MWCNTs) and organoclays, and the effects of simultaneous use of organoclays and MWCNTs on the surface resistivity and tensile properties of EVA nanocomposites were investigated. The surface resistivity of EVA/MWCNT nanocomposite with 1 phr of MWCNT is out of our measurement range (above 10¹² Ω/square). With increasing content of organoclay from 0 to 3 phr, the surface resistivity of the EVA/MWCNT/organoclay nanocomposites with 1 phr MWCNT remains out of our measurement range. However, the surface resistivity of the nanocomposite decreases to 10⁶ Ω/square with addition of 5 phr organoclay. The tensile properties of EVA/MWCNT/organoclay nanocomposites with 1 phr MWCNT and 5 phr organocaly are similar to those of EVA/MWCNT nanocomposites with 5 phr MWCNT except tensile modulus. POLYM. COMPOS. 2012. © 2012 Society of Plastics Engineers     

Mechanical,thermal and dynamic‐mechanical behavior of banana fiber reinforced polypropylene nanocomposites

Natural fiber‐reinforced nanocomposites based on polypropylene/nanoclay/banana fibers were fabricated by melt mixing in a twin‐screw extruder followed by compression molding in this current study. Maleic anhydride polypropylene copolymer (MA‐g‐PP) was used as a compatibilizer to increase the compatibility between the PP matrix, clay, and banana fiber to enhance exfoliation of organoclay and dispersion of fibers into the polymer matrix. Variation in mechanical, thermal, and physico‐mechanical properties with the addition of banana fiber into the PP nanocomposites was investigated. It was observed that 3 wt% of nanoclay and 5 wt% of MA‐g‐PP within PP matrix resulted in an increase in tensile and flexural strength by 41.3% and 45.6% as compared with virgin PP. Further, incorporation of 30 wt% banana fiber in PP nanocomposites system increases the tensile and flexural strength to the tune of 27.1% and 15.8%, respectively. The morphology of fiber reinforced PP nanocomposites has been examined by using scanning electron microscopy and transmission electron microscopy. Significant enhancement in the thermal stability of nanocomposites was also observed due to the presence of nanoclay under thermogravimetric analysis. Dynamic mechanical analysis tests revealed an increase in storage modulus (E′) and damping factor (tan δ), conforming the strong interaction between nanoclay/banana fiberand MA‐g‐PP in the fiber‐reinforced nanocomposites systems. POLYM. COMPOS., © 2011 Society of Plastics Engineers.     

Polypropylene nanocomposite using maleated PP and diamine

The insertion of the aliphatic diamine inside the organoclay will help the dispersion of the clay platelets in the PP/clay nanocomposite due to the reaction between the maleated PP and the diamine. Cloisite®20A was just simply mixed with hexamethylene diamine (HMDA) under shearing condition in Brabender mixer. HMDA group was successfully penetrated into silicate layers. As a result of penetration, d‐spacing of organoclay was increased. Polypropylene/clay nanocomposites were prepared by compounding with maleated PP and amine‐treated clay. From the FTIR spectra, reaction between amine group and maleic‐anhydride group was confirmed. The effect of the organoclay on the properties of the nanocomposite such as the morphology, dynamic mechanical properties, crystal structure and crystallization behavior, glass transition temperature, thermal stability, and tensile properties were investigated and analyzed. Nanocomposites with amine‐treated clays show enhanced properties compared with those with non–amine‐treated clay (Cloisite®20A). From the TEM analysis, nanocomposites with amine‐treated clays shows better dispersibility compared with those with Cloisite®20A alone. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Preparation and characterization of thermally stable phosphonium organoclays and their use in poly(ethylene terephthalate) nanocomposites

Purification of montmorillonite rich bentonite followed by surface modification using organic salts was performed. The bentonite was purified by sedimentation and then surface modified by ion exchange using alkyl‐ and aryl‐based phosphonium salts. The thermal stability, morphology, melt flow, and mechanical properties of the poly(ethylene terephthalate) (PET) nanocomposites prepared with these organoclays were studied with and without using a reactive elastomeric compatibilizer. TEM results showed that the alkyl based organoclay exhibited better dispersion and thus, higher tensile strength and elongation at break in the PET/organoclay/elastomer ternary nanocomposites than the aryl‐based organoclay did. The notched Charpy impact strength of PET increased from 2.9 to 4.7 kJ m^?2 and 3.4 kJ m^?2 for alkyl and aryl phosphonium organoclay‐based ternary nanocomposites, respectively. Upon compounding PET with alkyl and aryl phosphonium organoclays, the onset decomposition temperature of PET increased from 413°C to 420°C and 424°C, respectively. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Preparation of nanocomposites by melt compounding polylactic acid/polyamide 12/organoclay at different screw rotating speeds using a twin screw extruder

This study analyzes the effect of different screw rotating speeds on the clay dispersion and mechanical properties of nanocomposites prepared by melt compounding polylactic acid (PLA) with an organoclay in a co‐rotating twin screw extruder. Polyamide 12 (PA12) was used as an additive. Two different screw rotating speeds, 65 rpm and 150 rpm, were used in this study. According to the tensile strength data, the Young's modulus of the PLA/clay nanocomposites showed improvement at a screw rotating speed of 150 rpm. The Young's modulus improved with the addition of the organoclay to PLA matrix, but decreased when PA12 was added to the PLA matrix. The tensile strengths and elongations become small by adding organoclay to PLA matrix. The tensile strengths of the PLA/organoclay nanocomposites increased for the higher screw rotating speed (150 rpm). The d‐spacing of PLA/PA12/Clay nanocomposites was independent of the addition of PA12. The size of the clay aggregates in the PLA/PA12/Clay nanocomposites is smaller than that of PLA/Clay. Furthermore, the thermal stability of the PLA/Clay nanocomposite increases with addition of PA12, while on the whole, it had little influence on the tensile properties. POLYM. COMPOS., 29:1–8, 2008. © 2007 Society of Plastics Engineers     

Influence of PP‐g‐MA on morphology,mechanical properties and deformation mechanism of copolypropylene/clay nanocomposite

Copolypropylene/organoclay nanocomposites are prepared by melt intercalation method in this research. Two different routes for addition of compatibilizer are examined, i.e. addition in the twin‐screw extruder along with the polymer and the clay powder simultaneously and premixing the compatibilizer with the reinforcement in a batch mixer before addition to the polypropylene (PP) matrix. Morphology, tensile and impact properties and deformation mechanisms of the samples made via two procedures are studied and compared with those of the noncompatibilized system. To study the structure of nanocomposites, x‐ray diffraction and transmission electron microscopy techniques are utilized. The deformation mechanisms of different samples are examined via reflected and transmitted optical microscopy. The results reveal that introduction of compatibilizer and also the procedure in which the compatibilizer is added to the compound, affect structure and mechanical properties of nanocomposite. The elastic modulus of PP‐clay nanocomposite has increased 11.5% with incorporation of compatibilizer. Also, introduction of organoclay without compatibilizer facilitates crazing at the notch tip of PP in 3PB testing. Incorporation of compatibilizer, however, makes difficulties in initiation and growth of crazes at the notch tip. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Effect of compatibilizer and organoclay content on structure,thermal, and mechanical properties of poly(butylene succinate)/(Ethylene acrylic acid)/Organoclay nanocomposites

Poly(butylene succinate) (PBS)/(ethylene acrylic acid) (EAA)/organoclay nanocomposites were prepared by using the melt intercalation technique. EAA was used as compatibilizer and organoclay was used as inorganic filler. X‐ray diffraction and transmission electron microscopy results indicated the addition of compatibilizer led to a large increase in basal spacing of nanocomposites and better overall dispersion of organoclay in the PBS matrix. However, the basal spacing was found to be invariant as the organoclay content increased. The differential scanning calorimetry analyses revealed that the incorporation of the organoclay and EAA and the variation of organoclay content altered the melting behavior and crystallization properties of PBS. Storage and loss modulus of virgin matrix increased with the incorporation of organoclay and EAA, and a maximum for the nanocomposite with 9 wt% organoclay. Moreover, the glass transition temperatures also increased for the various organoclay‐containing samples. Mechanical properties showed an increase with the incorporation of organoclay and EAA. The 5 wt% organoclay‐filled PBS gave the highest tensile strength and notched Izod impact strength among all the composites. Further increments in organoclay loading reduced the tensile strength and notched impact strength of nanocomposites, which was thought to be the result of agglomeration. However, increments in clay loading enhanced the flexural strength and flexural modulus of nanocomposites, with a maximum at 9 wt% organoclay. J. VINYL ADDIT. TECHNOL., 23:219–227, 2017. © 2015 Society of Plastics Engineers     

Polyamide 66 nanocomposites based on organoclays treated with thermally stable phosphonium salts

Purification of bentonite clays and their modification with two thermally stable (alkyl and aryl) phosphonium organic salts were investigated. The organoclays were subsequently melt compounded with Polyamide 66 (PA66), with and without the use of an elastomeric compatibilizer. The morphology, melt flow, thermal stability, and mechanical properties of the binary and ternary nanocomposites were studied. The bentonite clay was purified by sedimentation, resulting in higher cation exchange capacity and thermal stability in comparison with unpurified clay. These were then used in the synthesis of two thermally stable organoclays by replacing the interlayer sodium cations with two (alkyl and aryl) phosphonium surfactant cations to circumvent the problem of low temperature decomposition of quaternary ammonium organoclays usually used in polymer nanocomposites. The organoclay with aliphatic groups showed more compatibility with PA66 in comparison with the organoclay with aromatic groups. Thus, the use of organoclay with aliphatic groups resulted in nanocomposites with higher tensile strength, higher modulus, higher elongation at break, and higher impact strength in comparison with the nanocomposites produced from the organoclay with aromatic groups. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013