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1.
The effects of incorporation of three different fillers, i.e., rice husk ash (RHA), silica, and calcium carbonate (CaCO3), over a loading range of 0–60 phr on the curing characteristics, processability, mechanical properties, and morphology of 75 : 25 natural rubber (NR)/ethylene‐propylene‐diene monomer (EPDM) blends were studied using a conventional vulcanization system. Filler loading and type influence the processability of the blends in which RHA and CaCO3 offer better processing advantage over silica. The best improvement in the tensile and tear strength and abrasion resistance of the 75 : 25 NR/EPDM blends with additional fillers was achieved when filled with silica. However, RHA and CaCO3 were better in resilience property compared to that of silica. The RHA filled blends showed higher failure properties and abrasion resistance but lower ozone resistance than that containing CaCO3. Scanning electron micrographs revealed that the morphology of the blend filled with silica is finer and more homogenous compared to the blend filled with RHA and CaCO3. According to these observations, RHA can be used as a cheaper filler to replace CaCO3 in rubber blends where improved mechanical properties are not so critical. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008  相似文献   

2.
Material waste from the production of autoclaved aerated concrete, a porous material, should be considered as a valuable byproduct for use as a filler material for the rubber industry. Natural rubber (NR) composites filled with different loading (over the range of 0–60 phr) of autoclaved aerated concrete waste (AACW) as a new eco‐friendly material were produced using two roll mills and then were studied for their cure characteristics, mechanical and aging properties, and morphology, and also compared with commercial fillers, calcium carbonate (CaCO3), and silica (SiO2). In most cases, the cure characteristics and mechanical and aging properties of the SiO2‐filled NR composites were significantly better than those of the AACW‐ and CaCO3‐filled NR composites. However, these properties for AACW‐filled composites appeared to be higher than CaCO3‐filled composites. The reason for this could be due to a larger surface area which is both porous and of an irregular shape of the AACW filler used. Scanning electron microscope images showed that the morphology of the rubber filled with SiO2 was finer and more homogenous compared with the rubber filled with AACW or CaCO3. Overall results revealed that the reinforcement ability of AACW‐filled NR composites was generally better when compared with CaCO3‐filled NR composites; therefore, AACW can be used effectively as a cheaper filler for production of rubber products where end‐use properties of a rubber product is specifically required. POLYM. COMPOS., 36:2030–2041, 2015. © 2014 Society of Plastics Engineer  相似文献   

3.
The effects of different types of fillers and filler loadings on the properties of carboxylated nitrile rubber (XNBR) latex were identified. Silica, mica, carbon black (CB; N330), and calcium carbonate (CaCO3) were used as fillers with filler loadings of 10, 15, and 20 parts per hundred rubber. Furnace ashing and Fourier transform infrared analysis proved that interaction existed between the fillers and XNBR latex films. The morphology of the filled XNBR films was significantly different for different types of fillers. Mica and CaCO3 fillers showed uneven distribution within the XNBR film, whereas other fillers, such as silica and CB, showed homogeneous distribution within the films. In the observation, silica and mica fillers also illustrated some degree of agglomeration. The mechanical properties (e.g., tensile and tear strengths) showed different trends with different types of fillers used. For silica and mica fillers, the mechanical properties increased with filler loadings up to a certain loading, and decreased with higher filler loadings. For CB filler, the mechanical properties increased gradually with increasing filler loadings. CaCO3 fillers did not increase the mechanical properties. The crosslinking density of the XNBR films increased when they were incorporated with fillers because of the presence of elastomer–filler and filler–filler interactions. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010  相似文献   

4.
Carbon black (CB) and precipitated silica are two major reinforcing fillers in rubbers. CB/silica hybrid filler is also widely used in rubbers to provide balanced properties. CB/silica‐hybrid‐filler‐filled styrene‐butadiene rubber (SBR) containing naphthenic oil (NO), soybean oil (SO) and norbornylized SO (NSO) was investigated. The swelling and curing behavior and rheological, mechanical, thermal, aging and dynamic properties were studied and compared with earlier reported data on CB‐ or silica‐filled SBR. NSO provides better scorch safety and faster cure than SO. Compared with NO, the addition of SO and NSO enhances the thermal stability and aging resistance of SBR vulcanizates. SBR/NSO vulcanizates with hybrid filler exhibit a higher tensile and tear strength than SBR/NO and SBR/SO vulcanizates. A synergistic effect in the abrasion resistance of vulcanizates containing the hybrid filler is observed. An increase of sulfur content in the hybrid‐filler‐filled SBR/NSO vulcanizates provides further improvement in abrasion resistance, wet traction and rolling resistance. © 2017 Society of Chemical Industry  相似文献   

5.
Onium modified montmorillonite (organoclay) was compounded with natural rubber (NR) in an internal mixer and cured by using a conventional sulfuric system. Epoxidized natural rubber with 50 mol % epoxidation (ENR 50) in 10 parts per hundred rubber (phr) was used as a compatibilizer in this study. For comparison purposes, two commercial fillers: carbon black (grade N330) and silica (grade vulcasil‐S) were used. Cure characteristics were carried out on a Monsanto MDR2000 Rheometer. Organoclay filled vulcanizate showed the lowest values of torque maximum, torque minimum, scorch, and cure times. The kinetics of cure reaction showed organoclay could behave as a cocuring agent. The mechanical testing of the vulcanizates involved the determination of tensile and tear properties. The improvement of tensile strength, elongation at break, and tear properties in organoclay filled vulcanizate were significantly higher compared to silica and carbon black filled vulcanizates. In terms of reinforcing efficiency (RE), organoclay exhibited the highest stiffness followed by silica and carbon black filled vulcanizates. Scanning electron microscopy revealed that incorporation of various types of fillers has transformed the failure mechanism of the resulting NR vulcanizates compared to the gum vulcanizates. Dynamic mechanical thermal analysis (DMTA) revealed that the stiffness and molecular relaxation of NR vulcanizates are strongly affected by the filler–rubber interactions. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 2438–2445, 2004  相似文献   

6.
Natural rubber (NR) usage is wide‐spread from pencil erasers to aero tyres. Carbon black and silica are the most common reinforcing fillers in the rubber industries. Carbon black enhances the mechanical properties, while silica reduces the rolling resistance and enhances the wet grip characteristics. However, the dispersion of polar silica fillers in the nonpolar hydrocarbon rubbers like natural rubber is a serious issue to be resolved. In recent years, cardanol, an agricultural by‐product of the cashew industry is already established as a multifunctional additive in the rubber. The present study focuses on dispersion of silica filler in natural rubber grafted with cardanol (CGNR) and determination of its technical properties. The optimum cure time reduces and the cure rate increases for the CGNR vulcanizates as compared to that of the NR vulcanizates at all loadings of silica varying from 30 to 60 phr. The interaction between the phenolic moiety of cardanol and the siloxane as well as silanol functional groups present on the silica surface enhances the rubber–filler interaction which leads to better reinforcement. The crosslink density and bound rubber content are found to be higher for the silica reinforced CGNR vulcanizates. The physico‐mechanical properties of the silica reinforced CGNR vulcanizates are superior to those of the NR vulcanizates. The CGNR vulcanizates show lower compression set and lower abrasion loss. The dynamic‐mechanical properties exhibit less Payne effect for silica reinforced CGNR vulcanizates as compared to the NR vulcanizates. The transmission electron photomicrographs show uniform dispersion of silica filler in the CGNR matrix. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43057.  相似文献   

7.
BACKGROUND: Tack and green strength of filled and gum (unfilled) natural rubber (NR), poly(styrene‐co‐butadiene) rubber (SBR), polybutadiene rubber (BR) and (SBR‐BR) blend with different loadings of reinforcement agent, silanized silica nanofiller (Coupsil 8113), were studied and the results compared and discussed. RESULTS: It was found that silica was fully dispersed in rubber matrix after 13 min of mixing. In addition, with some exceptions for NR and (SBR‐BR) blend, filler loading decreased the tack strength of the studied filled rubbers. Green strength and Mooney viscosity increased with filler loading for all studied filled rubbers but with different rates and amounts. The optimum filler loadings for NR and (SBR‐BR) filled blend were 30 and 10 phr, respectively. Tacks of NR filled rubbers were much higher than those of synthetic filled rubbers. CONCLUSION: It was concluded that filler loading alters substantially the tack and green strength of the rubbers under investigation. Copyright © 2009 Society of Chemical Industry  相似文献   

8.
The effects of filler loading on the curing characteristics, swelling behavior, and mechanical properties of natural rubber compounds were studied using a conventional vulcanization system. Recycle rubber powder (RRP), carbon black (CB) (N550), and calcium carbonate (CaCO3) were used as fillers and the loading range was from 0 to 50 phr. Results show that the scorch time, t 2, and cure time, t 90, decrease with increase in filler loading. At a similar filler loading, RRP shows shortest t 2 and t 90 followed by CB and calcium carbonate. The tensile strength, tensile modulus, and hardness increase with increase in CB loading, whereas elongation at break, resilience, and swelling properties show opposite trend. For RRP and calcium carbonate filled natural rubber compounds, the tensile strength increases up to 10 phr and starts to deteriorate at higher filler loading. The other properties such as tensile modulus, hardness, elongation at break, resilience, and swelling percentage show a small change (increase or decrease) with increase in RRP and calcium carbonate loading in natural rubber compounds. Overall results indicate that RRP can be used as a cheapener to replace calcium carbonate in natural rubber compounds where improved mechanical properties are not critical.  相似文献   

9.
Rice husk ash is mainly composed of silica and carbon black remaining from incomplete combustion. Both silica and carbon black have long been recognized as the main reinforcing fillers used in the rubber industry to enhance certain properties of rubber vulcanizates, such as modulus and tensile strength. In this study, two grades of rice husk ash (low‐ and high‐carbon contents) were used as filler in natural rubber. Comparison was made of the reinforcing effect between rice husk ashes and other commercial fillers such as talcum, china clay, calcium carbonate, silica, and carbon black. Fourier transform infrared spectroscopy (FTIR) analysis was employed to study the presence of functional groups on the ash surface. The effect of silane coupling agent, bis(3‐triethoxysilylpropyl)tetrasulfane (Si‐69), on the properties of ash‐filled vulcanizates was also investigated. It was found that both grades of rice husk ash provide inferior mechanical properties (tensile strength, modulus, hardness, abrasion resistance, and tear strength) in comparison with reinforcing fillers such as silica and carbon black. However, the mechanical properties of the vulcanizates filled with rice husk ash are comparable to those filled with inert fillers. The addition of silane‐coupling agent has little effect on the properties of the ash‐filled vulcanizates. This is simply due to the lack of silanol groups on the ash surface. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 2485–2493, 2002  相似文献   

10.
Summary White rice husk ash (WRHA) and black rice husk ash (BRHA) were incorporated into natural rubber (NR) using a laboratory-sized two-roll mill. A conventional vulcanization system was used for curing and physical tests of the NR vulcanized involved determining of tensile and tear resistances. For comparison purposes, precipitated silica (Zeosil-175) and carbon black (N774) were used too. Using the analysis of variance of single-factor experiments, it can be concluded that: BRHA is non-reinforcing filler and its use is limited to 20 phr; WRHA is semi-reinforcing filler and the variation of filler loading (0 up to 50 phr) causes the maximum variation upon tensile strength of NR compounds; and, that although carbon black and silica are reinforcing fillers, a real reinforcement is reached up to 20 phr for tensile strength.  相似文献   

11.
BACKGROUND: The effect of the same amount of precipitated silica nanofiller on the curing and dynamic properties of different rubbers, including natural rubber (NR) without and with the addition of elemental sulfur (NR with S), synthetic polyisoprene (IR), polybutadiene (BR) and poly(styrene‐co‐butadiene) copolymer (SBR), was investigated. The silica surfaces were pre‐treated with bis(3‐triethoxysilylpropyl)tetrasulfane (TESPT) to chemically bond the silica to the rubber. The rubbers were primarily cured by using sulfur in TESPT with the addition of optimum accelerator (TBBS) and activator (ZnO), which helped to form sulfur chemical bonds between the rubber and filler. RESULTS: Cure properties, Mooney viscosity, glass transition temperature, bound rubber and crosslink density along with dynamic properties of the filled rubbers, including tan δ, loss modulus (G″) and storage modulus (G′), were measured as a function of double oscillation amplitude (DSA) from 15 to 1000 µm, temperature from ?130 to 100 °C and frequency from 1 to 100 Hz. The results with emphasis on potential for tyre tread applications are discussed. It emerged that SBR along with BR filled rubbers had the highest rolling resistance while IR filled rubber had the least. Moreover, it was found that SBR filled rubber had the best skid resistance and BR filled rubber the worst. CONCLUSION: Interestingly, the variation of G′ with DSA showed a complicated behaviour for different filled rubbers. It emerged that in some DSA ranges the Payne effect was observed, and in the remaining ranges increments of G′ with DSA were seen. Because the bound rubber of most of the filled rubbers was more than 92%, there should be another predominant mechanism in the systems studied rather than simply de‐agglomeration or filler network breakdown, which is proposed by the Payne model. In addition, the nanoscale of the filler may be effective for this behaviour. Copyright © 2008 Society of Chemical Industry  相似文献   

12.
A novel technique to modify the surface of calcium carbonate (CaCO3) nanoparticles, used as an antioxidant and reinforcing filler, by gallic acid is disclosed. The new properties of the modified CaCO3 could make it more useful and practical for the rubber industry. Thermal gravimetric (TGA), Fourier transform infrared spectroscopy, and transmission electron microscopy analyses showed that the gallic acid was bound onto the surface of CaCO3. The gallic acid modified CaCO3 exhibited a significant antioxidation property, as revealed by the 2,2-diphenyl-1-picrylhydrazyl (DPPH) analysis. The mechanical properties of natural rubber vulcanizates filled with the gallic acid modified CaCO3 showed an enhanced reinforcement with increasing loading levels, and increased resistance to ozonolysis over that seen with the unmodified CaCO3 mixed with Irganox 1010 as the commercial antioxidant.  相似文献   

13.
SBS rubbers containing different loadings of calcium carbonate and/or silica fillers were surface treated with UV-ozone to improve their adhesion to polyurethane adhesive. The surface modifications produced on the treated filled SBS rubbers have been analyzed by contact angle measurements, ATR-IR spectroscopy, XPS and SEM. The adhesion properties have been evaluated by T-peel strength tests on treated filled SBS rubber/polyurethane adhesive/leather joints. The UV-ozone treatment improved the wettability of all rubber surfaces, and chemical (oxidation) and morphological modifications (roughness, ablation, surface melting) were produced. The increase in the time of UV-ozone treatment to 30 min led to surface cleaning (removal of silicon-based moieties) due to ablation and/or melting of rubber layers and also incorporation of more oxidized moieties was produced. Although chemical modifications were produced earlier in an unfilled rubber for short time of treatment with UV-ozone, they were more noticeable in filled rubbers for extended length of treatment, mainly for S6S and S6T rubbers containing silica filler. The oxidation process seemed to be inhibited for S6C and S6T rubbers (containing calcium carbonate filler). On the other hand, the S6S rubber containing silica filler and the lowest filler loading showed the higher extent of modification as a consequence of the UV-ozone treatment. The UV-ozone increased the joint strength in all joints, more noticeably in the rubbers containing silica filler, in agreement with the greater extents of chemical and morphological modifications produced by the treatment in these rubbers. Finally, the nature and content of fillers determined the extent of surface modification and adhesion of SBS rubber treated with UV-ozone.  相似文献   

14.
赵素合  施凯  白国春 《橡胶工业》1999,46(8):464-467
将硅铝炭黑(SAC)进行活化改性制成活性硅铝炭黑(ASAC),并对SAC和ASAC填充NR和SBR胶料的硫化特性、物理性能及流变性能进行研究。结果表明,ASAC能明显改善SAC的延迟硫化效应,提高填充胶料的力学性能;ASAC在NR中的填充补强效果接近半补强炭黑,在SBR中的填充补强效果略优于优质陶土;ASAC填充NR胶料的流动性好,挤出胀大效应与填充半补强炭黑胶料相近  相似文献   

15.
Natural rubber (NR) composites highly filled with nano‐α‐alumina (nano‐α‐Al2O3) modified in situ by the silane coupling agent bis‐(3‐triethoxysilylpropyl)‐tetrasulfide (Si69) were prepared. The effects of various modification conditions and filler loading on the properties of the nano‐α‐Al2O3/NR composites were investigated. The results indicated that the preparation conditions for optimum mechanical (both static and dynamic) properties and thermal conductivity were as follows: 100 phr of nano‐α‐Al2O3, 6 phr of Si69, heat‐treatment time of 5 min at 150°C. Furthermore, two other types of fillers were also investigated as thermally conductive reinforcing fillers for the NR systems: (1) hybrid fillers composed of 100 phr of nano‐α‐Al2O3 and various amounts of the carbon black (CB) N330 and (2) nano‐γ‐Al2O3, the particles of which are smaller than those of nano‐α‐Al2O3. The hybrid fillers had better mechanical properties and dynamic performance with higher thermal conductivity, which means that it can be expected to endow the rubber products serving under dynamic conditions with much longer service life. The smaller sized nano‐γ‐Al2O3 particles performed better than the larger‐sized nano‐α‐Al2O3 particles in reinforcing NR. However, the composites filled with nano‐γ‐Al2O3 had lower thermal conductivity than those filled with nano‐α‐Al2O3 and badly deteriorated dynamic properties at loadings higher than 50 phr, both indicating that nano‐γ‐Al2O3 is not a good candidate for novel thermally conductive reinforcing filler. POLYM. COMPOS., 37:771–781, 2016. © 2014 Society of Plastics Engineers  相似文献   

16.

Guayule natural rubber (GNR) is an alternative resource of Hevea natural rubber (HNR) with 99.9% cis content in its 1,4-polyisoprene chemical backbone. In this study, compounds were formulated independently with four different reinforcing fillers such as carbon black (HAF), precipitated silica (VN3), fume silica (FUM) and nanofly ash (NFA) for the advancement of GNR based products. The cure characteristic, dynamic-mechanical performance and mechanical properties of GNR composite were studied with the reinforcing effect of different fillers on GNR. The cure characteristic results demonstrated that HAF and FUM silica filled compounds had more processing safety than VN3 and NFA filled compounds. Viscoelastic parameters of the vulcanizates were studied by dynamic mechanical analysis to estimate the glass transition characteristics and dynamic behavior. The higher storage modulus of FUM silica vulcanizate was an indication of superior filler reinforcing nature and improved rolling resistance than other filled systems. Additionally, HRTEM analysis also proved the better filler dispersion ability of FUM silica in GNR matrix. The mechanical properties were studied with a variation of each filler loading of 8, 16, and 32 phr in GNR vulcanizates. The tensile strength of each filled system increased with an increase of filler content from 8 to 32 phr. In comparison, FUM silica GNR vulcanizates exhibited better mechanical properties, therefore, it was considered as a better structure-performance composite than those of HAF, VN3 and NFA filled composites.

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17.
The availability of the coupling agent bis (3-triethoxysilylpropyl)-tetrasulfide (TESPT) has provided an opportunity for enhancing the reinforcing capabilities of precipitated amorphous white silica in rubber. Styrene-butadiene rubber, synthetic polyisoprene rubber (IR), acrylonitrile-butadiene rubber, and natural rubber (NR) containing the same loading of a precipitated silica filler were prepared. The silica surface was pretreated with TESPT, which is a sulfur-bearing bifunctional organosilane to chemically bond silica to the rubber. The rubber compounds were subsequently cured by reacting the tetrasulfane groups of TESPT with double bonds in the rubber chains and the cure was optimized by adding sulfenamide accelerator and zinc oxide. The IR and NR needed more accelerators for curing. Surprisingly, there was no obvious correlation between the internal double bond content and the accelerator requirement for the optimum cure of the rubbers. Using the TESPT pretreated silanized silica was a very efficient method for cross-linking and reinforcing the rubbers. It reduced the use of the chemical curatives significantly while maintaining excellent mechanical properties of the cured rubbers. Moreover, it improved health and safety at work-place, reduced cost, and minimized damage to the environment because less chemical curatives were used. Therefore, TESPT was classified as “green silane” for use in rubber formulations.  相似文献   

18.
Ethylene propylene diene monomer rubber (EPDM)-based composites containing sepiolite (sep) hybridized with calcium carbonate (CaCO3), silica (Sil) or carbon black (CB) were prepared on a two-roll mill. The influence of fillers’ contents on the curing, mechanical, thermal and flammability of the composites was investigated. In comparison with EPDM/sep at 30 parts per hundred rubbers (phr) as a control composite, EPDM/sep/CB composites exhibited an outstanding improvement in tensile strength followed by EPDM/sep/Sil and EPDM/sep/CaCO3 composites. EPDM/sep/CB displayed the highest thermal stability and also improved flammability resistance. In addition, a higher amount of carbon black gave higher tensile strength. The results were influenced by the ability of CB to disperse well and form protective layers acting as mass transport barriers in the matrix. The field emission scanning electron microscopy analyses proved better dispersion of CB in the matrix. The presence of protective layers on the surface of samples consequently improved the thermal properties of the EPDM composites. The mechanism of formation of char protective layer in hybrid EPDM composites was also investigated based on morphological observations of char residues. According to this work, Sil and CB were able to hybrid with sep, while sep could be a potential substitution of CaCO3 in the EPDM composites.  相似文献   

19.
A laboratory‐sized two‐roll mill was used to incorporate rice husk ash into natural rubber (NR). A conventional vulcanization system was used for curing and cure studies were carried out on a Monsanto rheometer. Physical testing of the NR vulcanizates involved determining tensile and tear resistances and hardness. Swelling behavior of NR compounds and scanning electron microscopy were used to investigate the interaction between rice husk ash and natural rubber. Also, dynamical mechanical thermal analysis was used to assess filler–rubber interactions in terms of storage modulus (E′) and loss tangent (tan δ). For comparison purposes, two commercial fillers, precipitated silica (Zeosil‐175) and carbon black (N774), were also used. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 2331–2346, 2002  相似文献   

20.
Rice husk ash (RHA) obtained from agricultural waste, by using rice husk as a power source, is mainly composed of silica and carbon black. A two‐stage conventional mixing procedure was used to incorporate rice husk ash into natural rubber. For comparison purposes, two commercial reinforcing fillers, silica and carbon black, were also used. The effect of these fillers on cure characteristics and mechanical properties of natural rubber materials at various loadings, ranging from 0 to 40 phr, was investigated. The results indicated that RHA filler resulted in lower Mooney viscosity and shorter cure time of the natural rubber materials. The incorporation of RHA into natural rubber improved hardness but decreased tensile strength and tear strength. Other properties, such as Young's modulus and abrasion loss, show no significant change. However, RHA is characterized by a better resilience property than that of silica and carbon black. Scanning electron micrographs revealed that the dispersion of RHA filler in the rubber matrix is discontinuous, which in turn generates a weak structure compared with that of carbon black and silica. Overall results indicate that RHA can be used as a cheaper filler for natural rubber materials where improved mechanical properties are not critical. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 34–41, 2005  相似文献   

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