Fullerene containing polyurethane nanocomposites for microwave applications

Novel flexible polyurethane (PU) composite films containing nano‐barium hexaferrite (BaF) and nano‐barium titanate (BT) have been synthesized and characterized. The PU nanocomposites were synthesized from fullerenol and prepolymer of hexamethylene diisocyante and polytetramethylene glycol by adding 1–3% each of BaF (high permeability) and BT (high permittivity). The incorporation of the nanopowders was confirmed by X‐ray diffraction (XRD), transmission electron microscopy, and energy dispersive X‐ray diffraction (EDX). Study of thermal properties by thermogravimetric analysis and dynamic mechanical analysis revealed enhanced thermal stability of the nanocomposites. Study of mechanical properties showed that the tensile strength had increased remarkably in the nanocomposites. The electromagnetic‐absorbing properties were studied by measuring the complex permeability and permittivity in the frequency range of 8.2 to 12.4 GHz. The good reflection loss of the nanocomposites at such low filler content suggests its potential applicability as a radar absorber. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Mesua ferrea L. seed oil based highly branched polyester/epoxy blends and their nanocomposites

Mesua ferrea L. seed oil based highly branched polyester and epoxy resins blends were prepared by mechanical mixing at different weight ratios. The best performing blend was used as the matrix for the preparation of nanocomposites with different dose levels of organophilic montmorillonite (OMMT) nanoclay. The prepared nanocomposites were characterized by X‐ray diffraction, scanning electron microscopy, Fourier transform infrared spectroscopy, and transmission electron microscopy. Data resulting from the mechanical and thermal studies of the blends and nanocomposites indicated improvements in the tensile strength and thermal stability to appreciable extents for the nanocomposites with OMMT loading. The nanocomposites were characterized as well‐dispersed, partially exfoliated structures with good interfacial interactions. From the X‐ray diffraction analysis, the absence of d₀₀₁ reflections of the OMMT clay in the cured nanocomposites indicated the development of an exfoliated clay structure, which was confirmed by transmission electron microscopy. The homogeneous morphologies of the pure polyester/epoxy blend and clay hybrid systems were ascertained with scanning electron microscopy. The tensile strength of the 5 wt % clay‐filled blend nanocomposite system was increased by 2.4 times compared to that of the pure blend resin system. The results suggest that the prepared nanocomposites have the potential to be used as active thin films for different applications. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Analyzing the influence of different synthetic talcs in waterborne polyurethane nanocomposites obtainment

Waterborne polyurethane (WPU) nanocomposites were produced utilizing synthetic talc in gel form in order to improve its physical–chemical properties. Synthetic talc manufactured in nano‐gel form are interesting because their interaction with water occurs through hydrogen bonding favoring fillers dispersion within the WPU matrix. WPUs are environmental friendly materials because no organic solvents are used in its production. The nanocomposites obtained with the three synthetic talc nano‐gel fillers presented a good dispersion even when higher amounts of fillers were added, as seen by X‐ray diffraction, transmission electron microscopy, field emission scanning electron microscopy, and atomic force microscopy analyses. The addition of synthetic talcs improved WPU nanocomposites mechanical properties. Storage and loss modulus results proved fillers incorporation into the WPU matrix corroborating with Fourier transform infrared spectroscopy results. Results demonstrated that synthetic talcs in nano‐gel form are interesting to obtain WPU nanocomposites with superior mechanical properties. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46107.     

Preparation of dynamically vulcanized thermoplastic elastomer nanocomposites based on LLDPE/reclaimed rubber

Dynamically vulcanized thermoplastic elastomers nanocomposites (TPV nanocomposites) based on linear low density polyethylene (LLDPE)/reclaimed rubber/organoclay were prepared via one‐step melt blending process. Maleic anhydride grafted polyethylene (PE‐g‐MA) was used as a compatibilizing agent. The effects of reclaimed rubber content (10, 30, and 50 wt %), nanoclay content (3, 5, and 7 wt %), and PE‐g‐MA on the microstructure, thermal behavior, mechanical properties, and rheological behavior of the nanocomposites were studied. The TPV nanocomposites were characterized by X‐ray diffraction, transmission electron microscopy, scanning electron microscopy (SEM), differential scanning calorimeter, mechanical properties, and rheometry in small amplitude oscillatory shear. SEM photomicrographs of the etched samples showed that the elastomer particles were dispersed homogeneously throughout the polyethylene matrix and the size of rubber particles was reduced with introduction of the organoclay particles and compatibilizer. The effects of different nanoclay contents, different rubber contents, and compatibilizer on mechanical properties were investigated. Increasing the amount of nanoclay content and adding the compatibilizer result in an improvement of the tensile modulus of the TPV nanocomposite samples. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Morphology and properties of stearate‐intercalated layered double hydroxide nanoplatelet‐reinforced thermoplastic polyurethane

In the past few years, layered double hydroxides (LDHs) with monolayer structure have been much studied for the development of polymer nanocomposites. LDHs with intercalated stearate anions form a bilayer structure with increased interlayer spacing and are expected to be better nanofillers in polymers. In the work reported, thermoplastic polyurethane (PU)/stearate‐intercalated LDH nanocomposites were prepared by solution intercalation and characterized. X‐ray diffraction and transmission electron microscopy confirmed the exfoliation at lower filler loading followed by intercalation at higher filler loading in PU matrix. As regards mechanical properties, these nanocomposites showed maximum improvements in tensile strength (45%) and elongation at break (53%) at 1 and 3 wt% loadings. Maximum improvements in storage and loss moduli (20%) with a shift of glass transition temperature (15 °C) and an increase in thermal stability (32 °C) at 50% weight loss were observed at 8 wt% loading in PU. Differential scanning calorimetry showed a shift of melting temperature of the soft segment in the nanocomposites compared to neat PU, possibly due to the nucleating effect of stearate‐intercalated LDH on the crystal structure of PU. All these findings are promising for the development of mechanically improved, thermally stable novel PU nanocomposites. Copyright © 2011 Society of Chemical Industry     

Solvent‐assisted extrusion of polypropylene/clay nanocomposites

Polypropylene (PP) nanocomposites were prepared by a melting‐compounding process with a montmorillonite (MMT) suspension. In this process, an organically modified MMT was swollen in a polar solvent and blended with molten PP in an extruder; this was followed by solvent removal. The effect of a coswelling agent was also evaluated. The nanocomposites were characterized with X‐ray diffraction, transmission electron microscopy, differential scanning calorimetry, and scanning electron microscopy. In addition, the mechanical properties of the materials were studied. The nanocomposites prepared with the clay suspension presented a remarkable increase in the impact strength with the maintenance of their flexural modulus. The mechanical properties of the nanocomposites were found to be related to the interaction between PP and the clay. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Rectorite/thermoplastic polyurethane nanocomposites: Preparation,characterization, and properties

A newly developed kind of layered clay, rectorite (REC), has been used to yield intercalated or exfoliated thermoplastic polyurethane rubber (TPUR) nanocomposites by melt‐processing intercalation. Because of the swollen layered structure of REC, similar to that of montmorillonite, organic rectorites (OREC) can also be obtained through ion‐exchange reaction with two different quaternary ammonium salts (QAS1, QAS2) and benzidine (QAS3). The microstructure and dispersibility of OREC layers in TPUR matrix were examined by X‐ray diffraction and transmission electron microscopy, which revealed not only that the composites with lower amounts of clay are intercalation or part exfoliation nanocomposites, but also that the mechanical properties of the composites were substantially enhanced. The maximum ultimate tensile strength for TPUR/OREC nanocomposites appeared at 2 wt % OREC loading. With increasing OREC contents, the tear strength of the composites increased significantly. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 608–614, 2004     

Amino functionalization of multiwalled carbon nanotubes by gamma ray irradiation and its epoxy composites

In this paper, γ‐ray radiation technique was utilized to simply functionalize multi‐walled carbon nanotube (MWCNT) with amino groups. The successful amino functionalization of MWCNTs (MWCNTs‐Am) was proven and the physicochemical properties of MWCNTs before and after radiation grafting modifications were characterized using FT‐IR, X‐ray photoelectron spectroscopy (XPS), transmission electron microscopy (TEM), scanning electron microscopy (SEM), and thermogravimetric analysis (TGA). The results indicated that the γ‐ray radiation had the visible effects on the surface properties of MWCNTs. The effects of various functionalized MWCNTs on morphological, thermal, and mechanical properties of an epoxy‐based nanocomposite system were investigated. Utilizing in situ polymerization, 1 wt% loading of MWCNT was used to prepare epoxy‐based nanocomposites. Compared to the neat epoxy system, nanocomposites prepared with MWCNT‐Am showed 13.0% increase in tensile strength, 20.0% increase in tensile modulus, and 24.1% increase in thermal decomposition temperature. POLYM. COMPOS., 2012. © 2011 Society of Plastics Engineers     

Preparation,crystallization behavior,and dynamic mechanical property of nanocomposites based on poly(vinylidene fluoride) and exfoliated graphite nanoplate

Nanocomposites based on poly(vinylidene fluoride) (PVDF) and exfoliated graphite nanoplate (xGnP) were prepared by solution precipitation method. The resulting nanocomposites were investigated with respect to their structure and properties by scanning electron microscopy (SEM), transmission electron microscopy (TEM), differential scanning calorimetry (DSC), wide‐angle X‐ray diffraction, and dynamic mechanical analysis. Both SEM and TEM examinations confirmed the good dispersion of xGnP in the PVDF matrix. The nonisothermal crystallization behavior of the PVDF/xGnP nanocomposites was studied using DSC technique at various cooling rates. The results indicated that the xGnPs in nanometer size might act as nucleating agents and accelerated the overall nonisothermal crystallization process. Meanwhile, the incorporation of xGnP significantly improved the storage modulus of the PVDF/xGnP nanocomposites. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Synthesis and characterization of chlorine‐containing flame‐retardant polyurethane nanocomposites via in situ polymerization

We have developed flame‐retardant polyurethanes (FRPUs) and polyurethane (PU) nanocomposites via in situ polymerization. Three series of thermoplastic elastomeric PUs were synthesized to investigate the effect of incorporating 3‐chloro‐1,2‐propanediol (CPD) and nanoclay on mechanical, thermal properties, and also resistance to burning. PU soft segments were based on poly(propylene glycol). Hard segments were based on either CPD or 1,4‐buthane diol (BDO) in combination with methyl phenyl di‐isocyanate named PU or FRPU, respectively. In the third series, CPD was used as chain extender also nanoclay (1% wt) and incorporated and named as flame‐retardant polyurethane nanocomposites (FRPUN). Mechanical properties and LOI of PUs and nanocomposites have been evaluated. Results showed that increasing the hard segment (chlorine content) leads to the increase in flame retardancy and burning time. Addition of nanoclay to CPD‐containing PUs leads to obtain self‐extinguish PUs using lower CPD contents, higher Young's modulus, and strength without any noticeable decrease in elongation at break. Investigation of the TGA results showed that copresence of nanoclay and chlorine structure in the PU backbone can change thermal degradation pattern and improve nanocomposite thermal stability. X‐ray diffraction and transmission electron microscopy studies confirmed that exfoliation and intercalation have been well done. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Effect of octa(aminopropyl) polyhedral oligomeric silsesquioxane (OapPOSS) functionalized graphene oxide on the mechanical,thermal, and hydrophobic properties of waterborne polyurethane composites

A novel graphene nanomaterial functionalized by octa(aminopropyl) polyhedral oligomeric silsesquioxane (OapPOSS) was synthesized and then confirmed by Fourier transform infrared spectroscopy, thermogravimetric analysis (TGA), Raman spectroscopy, X‐ray photoelectron spectroscopy, transmission electron microscopy, scanning electron microscopy with energy‐dispersive X‐ray spectroscopy (SEM EDX), atomic force microscopy, and X‐ray diffraction. The obtained functionalized graphene (OapPOSS‐GO) was used to reinforce waterborne polyurethane (WPU) to obtain OapPOSS‐GO/WPU nanocomposites by in situ polymerization. The thermal, mechanical, and hydrophobic properties of nanocomposites as well as the dispersion behavior of OapPOSS‐GO in the polymer were investigated by TGA, a tensile testing machine, water contact angle tests, and field emission SEM, respectively. Compared with GO/WPU and OapPOSS/WPU composites, the strong interfacial interaction between OapPOSS‐GO and the WPU matrix facilitates a much better dispersion and load transfer from the WPU matrix to the OapPOSS‐GO. It was found that the tensile strength of the OapPOSS‐GO/WPU composite film with 0.20 wt % OapPOSS‐GO exhibited a 2.5‐fold increase in tensile strength, compared with neat WPU. Better thermal stability and hydrophobicity of nanocomposites were also achieved by the addition of OapPOSS‐GO. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44440.     

Synthesis and characterization of elastomeric polyurethane and PU/clay nanocomposites based on an aliphatic diisocyanate

This investigation reports preparation of polyurethane and polyurethane/clay nanocomposites based on polyethylene glycol, isophorone diisocyanate (IPDI), an aliphatic diisocyanate and 1,4‐ Butanediol as chain extender by solution polymerization. In this case PU/clay nanocomposites were prepared via ex‐situ method using 1, 3, and 5 wt % of Cloisite 30B. Thermogravimetric analysis showed that the maximum decomposition temperature (T_max) of the PU/clay nanocomposite is much higher than the pristine PU. The tensile properties improved upon increasing the organoclay (Cloisite 30B) content upto 3 wt %, and then decreased to some extent upon further increasing the nanoparticle loading to 5 wt %. Optical properties of the nanocomposites were studied by UV‐vis spectrophotometer. X‐ray diffraction (XRD) and transmission electron microscopy (TEM) were used to study the morphology of the nanocomposites. It was observed that with the incorporation of 3 wt % nanoclay the crystallinity in PU nanocomposite increases, then diminishes with further loading. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 3328–3334, 2013     

Preparation and properties of polyurethane/multiwalled carbon nanotube nanocomposites by a spray drying process

A spray drying approach has been used to prepare polyurethane/multiwalled carbon nanotube (PU/MWCNT) composites. By using this method, the MWCNTs can be dispersed homogeneously in the PU matrix in an attempt to improve the mechanical properties of the nanocomposites. The morphology of the resulting PU/MWCNT composites was investigated by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). SEM and TEM observations illustrate that the MWCNTs are dispersed finely and uniformly in the PU matrix. X‐ray diffraction results indicate that the microphase separation structure of the PU is slightly affected by the presence of the MWCNTs. The mechanical properties such as tensile strength, tensile modulus, elongation at break, and hardness of the nanocomposites were studied. The electrical and the thermal conductivity of the nanocomposites were also evaluated. The results show that both the electrical and the thermal conductivity increase with the increase of MWCNT loading. In addition, the percolation threshold value of the PU composites is significantly reduced to about 5 wt % because of the high aspect ratio of carbon nanotubes and exclusive effect of latex particles of PU emulsion in dispersion. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Preparation and properties of chlorosulfonated polyethylene/organomontmorillonite nanocomposites

Chlorosulfonated polyethylene (CSPE)/organomontmorillonite (OMMT) nanocomposites were prepared by a melt intercalation method. The microstructure of the nanocomposites was characterized by transmission electron microscopy and X‐ray diffraction. The effects of the OMMT content on the mechanical properties and swelling behavior of the nanocomposites were investigated. The improvement in the thermal stability of the nanocomposites was determined by thermogravimetric analysis. Transmission electron microscopy and X‐ray diffraction showed that CSPE was intercalated into OMMT. When the OMMT content was lower than 12 wt %, the nanocomposites showed excellent tensile properties, which was attributed to nanometer‐scale dispersion. The introduction of a small amount of OMMT also improved the thermal stability and swelling behavior, which was attributed to the gas barrier action of the OMMT layers. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Effects of thermoplastic polyurethane on the properties of poly(lactic acid)/organo‐montmorillonite nanocomposites based on novel vane extruder

Polylactic acid (PLA)/organo‐montmorillonite (OMMT) nanocomposites toughened with thermoplastic polyurethane (TPU) were prepared by melt‐compounding on a novel vane extruder (VE), which generates global dynamic elongational flow. In this work, the mechanical properties of the PLA/TPU/OMMT nanocomposites were evaluated by tensile, flexural, and tensile tests. The wide‐angle X‐ray diffraction and transmission electron microscopy results show that PLA/TPU/OMMT nanocomposites had clear intercalation and/or exfoliation structures. Moreover, the particles morphology of nanocomposites with the addition of TPU was investigated using high‐resolution scanning electronic microscopy. The results indicate that the spherical TPU particles dispersed in the PLA matrix, and the uniformity decreased with increasing TPU content (≤30%). Interestingly, there existed abundant filaments among amount of TPU droplets in composites with 30 and 40 wt% TPU. Furthermore, the thermal properties of the nanocomposites were examined with differential scanning calorimeter and dynamic mechanical analysis. The elongation at break and impact strength of the PLA/OMMT nanocomposites were increased significantly after addition of TPU. Specially, Elongation at break increased by 30 times, and notched impact strength improved 15 times when TPU loading was 40 wt%, compared with the neat PLA. Overall, the modified PLA nanocomposites can have greater application as a biodegradable material with enhanced mechanical properties. POLYM. ENG. SCI., 54:2292–2300, 2014. © 2013 Society of Plastics Engineers     

Synthesis and characterization of polyurethane/montmorillonite nanocomposites by in situ polymerization

In this paper, a new type of organophilic montmorillonite, co‐treated with cetyltrimethyl ammonium bromide (CTAB) and 4,4′‐diphenymethylate diisocyanate (MDI), was modified and applied to prepare polyurethane/montmorillonite nanocomposites via in situ polymerization. The nanoscale montmorillonite layers were exfoliated and dispersed relatively homogeneously in the polyurethane matrix, and characterized by X‐ray diffraction and transmission electron microscopy. The thermal degradation temperature of the nanocomposites increased, as compared with pristine polyurethane. Dynamic mechanical analysis confirmed the constraining effect of exfoliated montmorillonite layers on polyurethane chains, which benefited the increased storage modulus and increased glass transition temperature. Tensile tests showed that the exfoliated nanocomposites were reinforced and toughened by the addition of nanometer‐size montmorillonite layers. Copyright © 2006 Society of Chemical Industry     

Preparation and properties of polyimide nanocomposites via a soluble polyisoimide precursor

A polyisoimide based on 4,4′‐oxydiphthalic dianhydride and 4,4′‐oxydianiline was synthesized and used for the preparation of nanocomposites with commercial organoclays by the solution dispersion technique. The cast composite films were heat‐treated to convert them into polyimide nanohybrid films. Homogeneous dispersions were obtained at lower clay concentrations (<5 wt %), and this was confirmed by X‐ray diffraction and transmission electron microscopy. The nanocomposites displayed improved thermal and mechanical properties. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 869–874, 2006     

Synthesis and characterization of nanocomposites of silicon dioxide and polyurethane and epoxy resin interpenetrating network

Nanocomposites with varying concentrations of nanosized silicon dioxide particles were prepared by adding nanosilica to interpenetrating polymer networks (IPN)s of polyurethane and epoxy resin (PU/EP). The PU/EP IPNs and nanocomposites were studied by dynamic mechanical analysis, scanning electronic microscopy, wide‐angle X‐ray diffraction and small‐angle X‐ray scattering. The result showed that adding nanosize silicon dioxide can improve the properties of compatibility, damping and phase structure of IPN matrices. Copyright © 2003 Society of Chemical Industry     

Enhanced mechanical properties and fire retardancy of polyamide 6 nanocomposites based on interdigitated crystalline montmorillonite–melamine cyanurate

Polyamide 6 (PA6)–montmorillonite (MMT)–melamine cyanurate (MCA) nanocomposites were prepared by the incorporation of interdigitated crystalline MMT–MCA. Their morphologies were assessed by X‐ray diffraction, scanning electron microscopy, transmission electron microscopy, thermal stability measurement by thermogravimetric analysis, mechanical properties measurement by tensile tests, and fire retardancy measurement by limiting oxygen index testing and vertical burning testing (UL‐94). The results indicate that MMT–MCA was homogeneously nanodispersed in PA6. Compared with PA6–MCA, the PA6–MMT–MCA nanocomposites showed enhanced thermal stability. The mechanical properties and fire retardancy show that the PA6–MMT–MCA nanocomposites with 5 wt % total loading of MMT–MCA reached UL‐94 V‐2 rating (3.2 mm) and significantly increased the tensile strength of PA6 up to 24.8 % with only 1 wt % MMT in PA6. Through the control the weight ratio of MMT and MCA in MMT–MCA, the Young's modulus of PA6 could be adjusted in a very wide range (300–1100 MPa) because of the dual role of the rigid MMT and nonrigid MCA layers. The reinforced mechanism of the mechanical properties was also investigated. Consequently, the PA6–MMT–MCA nanocomposites with a good nanodispersing ability, improved thermal stability, excellent mechanical properties, and good flame retardancy were obtained and could provide broad prospects for wider applications for PA6 materials. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46039.     

Synthesis and characterization of crosslinked polyurethane/clay nanocomposites

A series of glycerin‐crosslinked polyurethane (XPU)‐clay nanocomposites were prepared by in situ polymerization followed by solution casting and thermal treatment. The weight percent (wt %) of clay in the nanocomposites was varied between 0.25 and 10. The structural, rheological and dynamic mechanical properties of the nanocomposites were investigated. X‐ray diffraction (XRD) analysis showed that well dispersed clay platelets were formed in nanocomposites containing up to 1 wt % of clay. Scanning electron microscopy (SEM) showed that poorly dispersed and non‐exfoliated clays were present in composites containing >2 wt % of clay and resulted in phase‐separated disparities within the matrix. Rheological studies demonstrated that processability of polyurethane was significantly improved after clay addition such that solution viscosity decreased by between 76 and 90%. Furthermore, the presence of chemical and physical crosslink networks within the matrix resulted in a remarkable enhancement in the rubbery plateau storage modulus. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43346.