6BTA 5.9 G2-1 Cummins engine performance and emission tests using methyl ester mahua (Madhuca indica) oil/diesel blends

Neat mahua oil poses some problems when subjected to prolonged usage in CI engine. The transesterification of mahua oil can reduce these problems. The use of biodiesel fuel as substitute for conventional petroleum fuel in heavy-duty diesel engine is receiving an increasing amount of attention. This interest is based on the properties of bio-diesel including the fact that it is produced from a renewable resource, its biodegradability and potential to exhaust emissions. A Cummins 6BTA 5.9 G2- 1, 158 HP rated power, turbocharged, DI, water cooled diesel engine was run on diesel, methyl ester of mahua oil and its blends at constant speed of 1500 rpm under variable load conditions. The volumetric blending ratios of biodiesel with conventional diesel fuel were set at 0, 20, 40, 60, and 100. Engine performance (brake specific fuel consumption, brake specific energy consumption, thermal efficiency and exhaust gas temperature) and emissions (CO, HC and NOx) were measured to evaluate and compute the behavior of the diesel engine running on biodiesel. The results indicate that with the increase of biodiesel in the blends CO, HC reduces significantly, fuel consumption and NOx emission of biodiesel increases slightly compared with diesel. Brake specific energy consumption decreases and thermal efficiency of engine slightly increases when operating on 20% biodiesel than that operating on diesel.     

生物柴油/甲醇混合燃料对柴油机性能与排放的影响研究

在一台4缸直喷式柴油机上研究了超低硫柴油、生物柴油及后者与甲醇的混合燃料对发动机性能、气体及微粒排放的影响。生物柴油由餐饮废油制取,除单独使用外和甲醇按体积比90：10和80：20混合后使用。在最大扭矩转速1800 r.m in-1时,在5个不同负荷下,比较了不同燃料热效率及CO、HC、NOx以及微粒质量浓度,微粒的总数量及平均几何粒径。结果表明,和超低硫柴油相比,生物柴油及其和甲醇的混合燃料的热效率增加,NOx和微粒质量、数量浓度的排放降低,但HC、CO和NO2排放升高;同时,随着甲醇混合比例的增加,HC、CO和NO2的排放成比例增加,微粒的质量浓度及数量浓度进一步降低,热效率及NOx几乎保持不变。     

Performance and emission analysis of compression ignition engine using biodiesels from Acid oil,Mahua oil,and Castor oil

Research on and use of biodiesels for engines is growing continuously in the present era. Compression ignition (CI) engine performance for biodiesels of blends B20 from Acid oil, Mahua oil, and Castor oil is experimentally investigated. The engine performance analysis in the form of brake‐specific fuel consumption, brake‐specific energy consumption, brake thermal efficiency (BTE), exhaust gas temperature (EGT), and air fuel ratio are compared with diesel as base fuel. Emission characteristics like CO, CO₂, NOx, and opacity are comparatively studied in detail for the considered biodiesels. The entire study is compared with the performance of engine when pure diesel is chosen as fuel. From the complete analysis it was observed that the BTE was higher for Acid oil and Mahua oil among the biodiesels used. And regarding CO emissions, Mahua oil showed lower effect than other biodiesels. Upto 6% increase in EGT of Mahua oil was obtained at no load and for other loads the percent reduced. For all the biodiesels the % enhancement in Co, CO₂, and NOx was more than 60% at highest load compared with diesel.     

Combustion performance and emission reduction characteristics of automotive DME engine system

This article is a condensed overview of a dimethyl ether (DME) fuel application for a compression ignition diesel engine. In this review article, the spray, atomization, combustion and exhaust emissions characteristics from a DME-fueled engine are described, as well as the fundamental fuel properties including the vapor pressure, kinematic viscosity, cetane number, and the bulk modulus. DME fuel exists as gas phase at atmospheric state and it must be pressurized to supply the liquid DME to fuel injection system. In addition, DME-fueled engine needs the modification of fuel supply and injection system because the low viscosity of DME caused the leakage. Different fuel properties such as low density, viscosity and higher vapor pressure compared to diesel fuel induced the shorter spray tip penetration, wider cone angle, and smaller droplet size than diesel fuel. The ignition of DME fuel in combustion chamber starts in advance compared to diesel or biodiesel fueled compression ignition engine due to higher cetane number than diesel and biodiesel fuels. In addition, DME combustion is soot-free since it has no carbon–carbon bonds, and has lower HC and CO emissions than that of diesel combustion. The NO_x emission from DME-fueled combustion can be reduced by the application of EGR (exhaust gas recirculation). This article also describes various technologies to reduce NO_x emission from DME-fueled engines, such as the multiple injection strategy and premixed combustion. Finally, the development trends of DME-fueled vehicle are described with various experimental results and discussion for fuel properties, spray atomization characteristics, combustion performance, and exhaust emissions characteristics of DME fuel.     

发动机燃用生物柴油的性能研究

通过对比研究了柴油机燃用餐饮废弃油炼制的生物柴油、柴油及B50时在高原地区的动力性、经济性及排放特性。研究结果表明：在柴油机不进行任何调整的情况下,全负荷时,燃用生物柴油的发动机动力性降低6.8%,B50降低3%;燃用生物柴油有效燃油消耗率升高了13.8%;燃用B50在高速高负荷时柴油机热效率提高2.5%;无论在全负荷还是在部分负荷工况下,燃用生物柴油均能大幅度降低柴油机烟度、CO和HC排放,但会引起NOx排放量的上升。     

Effect of hydrogen on compression-ignition (CI) engine fueled with vegetable oil/biodiesel from various feedstocks: A review

Compression ignition (CI) engines used in the transportation sector operates on fossil diesel and is one of the biggest causes of air pollution. Numerous studies were carried out over last two decades to substitute the fossil diesel with biofuels so that the net carbon dioxide (CO₂) emission can be minimized. However, the engine performance with these fuel was sub-standard and there were many long-term issues. Therefore, many researchers inducted hydrogen along with the biofuels. The present study gives an outlook on the effect of hydrogen addition with biodiesel/vegetable oil from various sources in CI engine. Engine parameters (brake thermal efficiency, brake specific fuel consumption), combustion parameters (in-cylinder pressure and heat release rate) and emission parameters (unburned hydrocarbon (HC), carbon monoxide (CO), oxides of nitrogen (NOx) and smoke emissions) were evaluated in detail. The results show that hydrogen induction in general improves the engine performance as compared to biodiesel/vegetable oil but it is similar/lower than diesel. Except NOx emissions all other emissions showed a decreasing trend with hydrogen addition. To counter this effect numerous after-treatment systems like selective catalytic reduction (SCR), exhaust gas recirculation (EGR), selective non-catalytic reduction system (SNCR) and non-selective catalytic reduction system (NSCR) were proposed by researchers which were also studied in this review.     

Experimental investigations of performance and emissions of Karanja oil and its blends in a single cylinder agricultural diesel engine

An experimental investigation has been carried out to analyze the performance and emission characteristics of a compression ignition engine fuelled with Karanja oil and its blends (10%, 20%, 50% and 75%) vis-a-vis mineral diesel. The effect of temperature on the viscosity of Karanja oil has also been investigated. Fuel preheating in the experiments – for reducing viscosity of Karanja oil and blends has been done by a specially designed heat exchanger, which utilizes waste heat from exhaust gases. A series of engine tests, with and without preheating/pre-conditioning have been conducted using each of the above fuel blends for comparative performance evaluation. The performance parameters evaluated include thermal efficiency, brake specific fuel consumption (BSFC), brake specific energy consumption (BSEC), and exhaust gas temperature whereas exhaust emissions include mass emissions of CO, HC, NO and smoke opacity. These parameters were evaluated in a single cylinder compression ignition engine typically used in agriculture sector of developing countries. The results of the experiment in each case were compared with baseline data of mineral diesel. Significant improvements have been observed in the performance parameters of the engine as well as exhaust emissions, when lower blends of Karanja oil were used with preheating and also without preheating. The gaseous emission of oxide of nitrogen from all blends with and with out preheating are lower than mineral diesel at all engine loads. Karanja oil blends with diesel (up to 50% v/v) without preheating as well as with preheating can replace diesel for operating the CI engines giving lower emissions and improved engine performance.     

Effect of exhaust gas recirculation on diesel engine nitrogen oxide reduction operating with jojoba methyl ester

Jojoba methyl ester (JME) has been used as a renewable fuel in numerous studies evaluating its potential use in diesel engines. These studies showed that this fuel is good gas oil substitute but an increase in the nitrogenous oxides emissions was observed at all operating conditions. The aim of this study mainly was to quantify the efficiency of exhaust gas recirculation (EGR) when using JME fuel in a fully instrumented, two-cylinder, naturally aspirated, four-stroke direct injection diesel engine. The tests were carried out in three sections. Firstly, the measured performance and exhaust emissions of the diesel engine operating with diesel fuel and JME at various speeds under full load are determined and compared. Secondly, tests were performed at constant speed with two loads to investigate the EGR effect on engine performance and exhaust emissions including nitrogenous oxides (NO_x), carbon monoxide (CO), unburned hydrocarbons (HC) and exhaust gas temperatures. Thirdly, the effect of cooled EGR with high ratio at full load on engine performance and emissions was examined. The results showed that EGR is an effective technique for reducing NO_x emissions with JME fuel especially in light-duty diesel engines. With the application of the EGR method, the CO and HC concentration in the engine-out emissions increased. For all operating conditions, a better trade-off between HC, CO and NO_x emissions can be attained within a limited EGR rate of 5–15% with very little economy penalty.     

Diesel engine performance and exhaust emission analysis using waste cooking biodiesel fuel with an artificial neural network

This study deals with artificial neural network (ANN) modeling of a diesel engine using waste cooking biodiesel fuel to predict the brake power, torque, specific fuel consumption and exhaust emissions of the engine. To acquire data for training and testing the proposed ANN, a two cylinders, four-stroke diesel engine was fuelled with waste vegetable cooking biodiesel and diesel fuel blends and operated at different engine speeds. The properties of biodiesel produced from waste vegetable oil was measured based on ASTM standards. The experimental results revealed that blends of waste vegetable oil methyl ester with diesel fuel provide better engine performance and improved emission characteristics. Using some of the experimental data for training, an ANN model was developed based on standard Back-Propagation algorithm for the engine. Multi layer perception network (MLP) was used for non-linear mapping between the input and output parameters. Different activation functions and several rules were used to assess the percentage error between the desired and the predicted values. It was observed that the ANN model can predict the engine performance and exhaust emissions quite well with correlation coefficient (R) 0.9487, 0.999, 0.929 and 0.999 for the engine torque, SFC, CO and HC emissions, respectively. The prediction MSE (Mean Square Error) error was between the desired outputs as measured values and the simulated values were obtained as 0.0004 by the model.     

Emission analysis of diesel engine fueled with soybean biodiesel and its water blends

The present study is carried out to formulate stable water-in-soybean biodiesel emulsion fuel and investigate its emission characteristics in a single cylinder diesel engine. Four types of emulsion fuels, which consist of a different percentage of water (5%, 10%, 15%, and 20%) in soybean biodiesel, were prepared with suitable surfactant and properties were measured. The physicochemical properties are on par with EN 14214 standards. The experimental result of test fuels indicates that the soybean biodiesel promotes a lower level of hydrocarbon (HC), carbon monoxide (CO) and smoke emissions compared to base diesel except for nitrogen oxide (NOx) emission. Increase in water concentration with soybean biodiesel significantly reduces the NOx emission and smoke opacity. The HC and CO emissions are further reduced with emulsified biodiesel up to 10% water concentration and beyond that limit, marginal increases are recorded. Overall, it is observed that inclusion of water with soybean biodiesel reduces the HC, CO, NOx and smoke emissions when compared to base diesel and soybean biodiesel, and 10% water in soybean biodiesel is an appropriate solution to reduce the overall emissions in the soybean-fuelled diesel engine.     

Emission and engine performance analysis of a diesel engine using hydrogen enriched pomegranate seed oil biodiesel

The aim of this study is to determine the availability of pomegranate seed oil biodiesel (POB) as an alternative fuel in diesel engines and evaluate engine performance and emission characteristics of pure hydrogen enriched POB using diesel engine. For this purpose, the intake manifold of the test engine was modified and hydrogen enriched intake air was supplied throughout the experiments. Physical properties of POB and its blend with diesel fuel were also determined. The results showed that measured physical properties of POB are comparable with diesel fuel. According to engine performance experiments, although POB utilization has slight undesirable effects on some engine performance parameters such as brake power output and specific fuel consumption, it can be used as alternative fuel in diesel engines, by this way CO emission can be improved. Finally, hydrogen enrichment experiments indicated that pure hydrogen addition causes a slight improvement in both engine performance and exhaust emissions.     

Influence of biodiesel on engine combustion and emission characteristics

This paper discusses the influence of biodiesel on the engine combustion characteristics. The considered fuel is neat biodiesel from rapeseed oil. The considered engine is a bus diesel engine with injection M system. The engine characteristics are obtained by experiments and numerical simulation. The results obtained with biodiesel are compared to those obtained with mineral diesel under various operating regimes. In this way, the influences of biodiesel usage on the injection pressure, injection timing, ignition delay, in-cylinder gas pressure and temperature, heat release rate, exhaust gas temperatures, harmful emissions, specific fuel consumption, and on engine power are analyzed. Furthermore, the relationships among fuel properties, injection and combustion characteristics, harmful emissions, and other engine performance are determined. Special attention is given to possible explanations of higher NO_x emission in spite of lower in-cylinder gas temperature.     

柴油添加剂降低燃油消耗率及排放的试验研究

在Y4100Q自然吸气柴油机试验台架上使用0#柴油及加入6种不同添加剂的0#柴油,对两者进行比较。给出了柴油机排放物CO,HC,NOX,PM及燃油消耗率的测试结果。分析了排放物的生成机理及不同成分或不同量的添加剂对柴油机排放和燃油消耗率的影响。     

Experimental investigation on a DI diesel engine fuelled with Madhuca Indica ester and diesel blend

Biodiesel is a fatty acid alkyl ester, which is renewable, biodegradable and non-toxic fuel which can be derived from any vegetable oil by transesterification. One of the popularly used biodiesel in India is Mahua oil (Madhuca Indica). In the present investigation Mahua oil was transesterified using methanol in the presence of alkali catalyst and was used to study the performance and emission characteristics. The biodiesel was tested on a single cylinder, four stroke compression ignition engine. Engine performance tests showed that power loss was around 13% combined with 20% increase in fuel consumption with Mahua oil methyl ester at full load. Emissions such as carbon monoxide, hydrocarbon were lesser for Mahua ester compared to diesel by 26% and 20% respectively. Oxides of nitrogen were lesser by 4% for the ester compared to diesel.     

Emission and performance characteristics of an indirect ignition diesel engine fuelled with waste cooking oil

Biofuel has so far been backed by government policies in the quest for low carbon fuel in the near future and promises to ensure energy security through partially replacing fossil fuels. At present biodiesel is mostly produced by transesterification reaction from oil-seed feedstock and has to conform to ASTM D6751 specifications. Biodiesel sustainability has sparked debate on the pros and cons of biodiesel and the question of food security. The use of waste cooking oil such as palm and coconut oil in diesel engines is more sustainable if they can perform similarly to ordinary diesel fuel (B0). This paper presents the experimental study carried out to evaluate emission and performance characteristics of a multi-cylinder diesel engine operating on waste cooking oil such as 5% palm oil with 95% ordinary diesel fuel (P5) and 5% coconut oil with 95% ordinary diesel fuel (C5). B0 was used for comparison purposes. The results show that there are reductions in brake power of 1.2% and 0.7% for P5 and C5 respectively compared with B0. In addition, reduction of exhaust emissions such as unburned hydrocarbon (HC), smoke, carbon mono-oxide (CO), and nitrogen oxides (NO_x) is offered by the blended fuels.     

Experimental investigation of control of NOx emissions in biodiesel-fueled compression ignition engine

Biodiesel is an alternative fuel consisting of the alkyl esters of fatty acids from vegetable oils or animal fats. Vegetable oils are produced from numerous oil seed crops (edible and non-edible), e.g., rapeseed oil, linseed oil, rice bran oil, soybean oil, etc. Research has shown that biodiesel-fueled engines produce less carbon monoxide (CO), unburned hydrocarbon (HC), and particulate emissions compared to mineral diesel fuel but higher NO_x emissions. Exhaust gas recirculation (EGR) is effective to reduce NO_x from diesel engines because it lowers the flame temperature and the oxygen concentration in the combustion chamber. However, EGR results in higher particulate matter (PM) emissions. Thus, the drawback of higher NO_x emissions while using biodiesel may be overcome by employing EGR. The objective of current research work is to investigate the usage of biodiesel and EGR simultaneously in order to reduce the emissions of all regulated pollutants from diesel engines. A two-cylinder, air-cooled, constant speed direct injection diesel engine was used for experiments. HCs, NO_x, CO, and opacity of the exhaust gas were measured to estimate the emissions. Various engine performance parameters such as thermal efficiency, brake specific fuel consumption (BSFC), and brake specific energy consumption (BSEC), etc. were calculated from the acquired data. Application of EGR with biodiesel blends resulted in reductions in NO_x emissions without any significant penalty in PM emissions or BSEC.     

Performance and emission analysis of cottonseed oil methyl ester in a diesel engine

In this study, performance and emissions of cottonseed oil methyl ester in a diesel engine was experimentally investigated. For the study, cottonseed oil methyl ester (CSOME) was added to diesel fuel, numbered D2, by volume of 5%(B5), 20%(B20), 50%(B50) and 75%(B75) as well as pure CSOME (B100). Fuels were tested in a single cylinder, direct injection, air cooled diesel engine. The effects of CSOME-diesel blends on engine performance and exhaust emissions were examined at various engine speeds and full loaded engine. The effect of B5, B20, B50, B75, B100 and D2 on the engine power, engine torque, bsfc's and exhaust gasses temperature were clarified by the performance tests. The influences of blends on CO, NO_x, SO₂ and smoke opacity were investigated by emission tests. The experimental results showed that the use of the lower blends (B5) slightly increases the engine torque at medium and higher speeds in compression ignition engines. However, there were no significant differences in performance values of B5, B20 and diesel fuel. Also with the increase of the biodiesel in blends, the exhaust emissions were reduced. The experimental results showed that the lower contents of CSOME in the blends can partially be substituted for the diesel fuel without any modifications in diesel engines.     

Experimental investigations of performance,emission and combustion characteristics of Karanja oil blends fuelled DICI engine

Vegetables oils are simplest route of biofuel utilization in direct injection compression ignition (DICI) engines however several operational and durability problems are encountered while using straight vegetable oils in CI engines due to their high viscosity and low volatility. Reduction of viscosity by blending or exhaust gas heating leads to savings in chemical processing cost incurred on transesterification. In this experimental study, performance, emission and combustion characteristics of Karanja oil blends (K10, K20, K50 and K100) with mineral diesel were investigated in unheated conditions in a direct injection CI engine at different engine loads and constant engine speed (1500 rpm) vis-à-vis baseline data from mineral diesel. Analysis of performance parameters such as brake specific fuel consumption (BSFC), thermal efficiency, and exhaust gas temperature; mass emissions of various gaseous pollutant species; combustion parameters such as in-cylinder pressure rise, instantaneous heat release and cumulative heat release etc. were carried out. Detailed combustion analysis revealed that the combustion duration increased significantly even with smaller concentration of Karanja oil in the fuel blend. HC, CO and Smoke emissions were found to decrease for 20–50% (v/v) Karanja oil content in the fuel blends.     

Performance characteristics of a low heat rejection diesel engine operating with biodiesel

Vegetable oils are a promising alternative among the different diesel fuel alternatives. However, the high viscosity, poor volatility and cold flow characteristics of vegetable oils can cause some problems such as injector coking, severe engine deposits, filter gumming, piston ring sticking and thickening of lubrication oil from long-term use in diesel engines. These problems can be eliminated or minimized by transesterification of the vegetable oils to form monoesters. These monoesters are known as biodiesel. The important advantages of biodiesel are lower exhaust gas emissions and its biodegradability and renewability compared with petroleum-based diesel fuel. Although the transesterification improves the fuel properties of vegetable oil, the viscosity and volatility of biodiesel are still worse than that of petroleum diesel fuel. The energy of the biodiesel can be released more efficiently with the concept of low heat rejection (LHR) engine. The aim of this study is to apply LHR engine for improving engine performance when biodiesel is used as an alternative fuel. For this purpose, a turbocharged direct injection (DI) diesel engine was converted to a LHR engine and the effects of biodiesel (produced from sunflower oil) usage in the LHR engine on its performance characteristics have been investigated experimentally. The results showed that specific fuel consumption and the brake thermal efficiency were improved and exhaust gas temperature before the turbine inlet was increased for both fuels in the LHR engine.     

共轨柴油机燃用不同配比生物柴油的性能与排放特性

对某共轨柴油机燃用石化柴油、生物柴油及其混合燃料的动力性、经济性和排放特性进行了研究.在未对原机做任何改动的情况下,分别燃用了0%、5%、10%、20%和100%的5种不同体积配比的餐饮废油制生物柴油与石化柴油的混合燃料,分析比较了不同生物柴油配比对发动机功率、燃油消耗率,以及CO、HC、NO_x和烟度排放的影响.研究表明:共轨柴油机燃用生物柴油与石化柴油混合燃料后,功率略有下降,燃油消耗率有所上升;烟度、CO和HC排放减少,且随着生物柴油掺混比例的升高而降低;NO_x排放上升,且随着生物柴油掺混比例的升高而增加.