Industrial-scale investigations on effects of tertiary-air declination angle on combustion and steam temperature characteristics in a 350-MW supercritical down-fired boiler

Industrial-scale experiments were conducted to study the effects of tertiary air declination angle (TDA) on the coal combustion and steam temperature characteristics in the first 350-MW supercritical down-fired boiler in China with the multiple-injection and multiple-staging combustion (MIMSC) technology at medium and high loads. The experimental results indicated that as the TDA increased from 0° to 15°, the overall gas temperature in the lower furnace rose and the symmetry of temperature field was enhanced. The ignition distance of the fuel-rich coal/air flow decreased. In near-burner region, the concentration of O₂ decreased while the concentrations of CO and NO increased. The concentration of NO decreased in near-tertiary-air region. The carbon in fly ash decreased significantly from 8.40% to 6.45% at a load of 260 MW. At a TDA of 15°, the ignition distances were the shortest (2.07 m and 1.73 m) at a load of 210 MW and 260 MW, respectively. The main and reheat steam temperatures were the highest (557.2°C and 559.4°C at a load of 210 MW, 558.4°C and 560.3°C at a load of 260 MW). The carbon in fly ash was the lowest (4.83%) at a load of 210 MW. On changing the TDA from 15° to 25°, the flame kernel was found to move downward and the main and reheat steam temperatures dropped obviously. The change of TDA has little effect on NO_x emissions(660–681 mg/m³ at 6% O₂). In comprehensive consideration of the pulverized coal combustion characteristics and the unit economic performance, an optimal TDA of 15° is recommended.     

A comparison of ignition characteristics of slurry fuels prepared using coal processing waste and finely divided coal

The scientific novelty of the research is that for the first time differences in the conditions and characteristics of the ignition and burning of droplets of slurries prepared on the basis of coals and waste from their enrichment have been established. The practical significance of the research results is that they illustrate the prospects of utilization of the numerous coal enrichment wastes by combustion in the composition of aqueous slurries with the generation of a rather large amount of energy and a relatively small negative environmental impact. The most significant characteristics were compared: the limiting (minimum) temperature; the ignition delay times; the maximum combustion temperature; the concentration of the main gas anthropogenic emissions. It has been found that fuel mixtures prepared from wet waste of coal flotation are characterized by higher inertia and ignition temperatures compared to slurries with high-quality coal dust. However, the established differences considering the availability and low cost of filter cakes illustrate the prospects of waste derived fuel combustion. The combustion heat of the investigated slurries based on coal and filter cake with addition of petroleum products differs by no more than 5–30%. The average difference between the duration of ignition for fuel droplets based on dust and filter cake of coking and low-caking coals is about 20%. At that the addition of waste turbine oil (10% wt.) into the filter cake reduces the duration of ignition by 12–25% and the ignition temperature – by 10–15 °C without a significant increase in anthropogenic gas emissions. The difference between the minimum ignition temperatures of coal and waste coal based slurries was from 10 °C to 80 °C. On environmental and economic indicators, coal waste is more attractive than coal.     

Pulverized coal particle ignition in a combustion environment with a reducing-to-oxidizing transition

A reducing-to-oxidizing (RO) environment is characteristic of what a coal particle experiences in the near-burner region of pulverized coal (pc) furnaces. The RO environment can influence early-stage coal combustion processes such as ignition, aerosol formation, and char burnout. However, fundamental studies have focused on either oxidizing conditions (mimicking the post-flame region) or reducing conditions (mimicking the devolatilization region). The effect of this RO environment on early-stage coal combustion has, until now, not been considered. Here, the role of this reducing-to-oxidizing environment on single-particle ignition is evaluated. Powder River Basin (PRB) sub-bituminous coal was used, with a particle size of 125–149 μm and two nominal gas temperatures of 1300 K and 1800 K. The experimental findings for purely-oxidizing conditions with 20 vol% oxygen are compared with those of reducing-to-oxidizing environment. Single particles were tracked using high speed, high resolution videography. Emission intensities of the particles were used to evaluate the prevailing ignition modes, and to determine the characteristic ignition and induction times in both oxidizing and reducing-to-oxidizing environments. Experimental findings show that homogeneous-to-heterogeneous mode of ignition is prevalent for purely oxidizing conditions for both nominal gas temperatures of 1300 K and 1800 K. However, hetero-homogeneous ignition is favored in reducing-to-oxidizing environment at 1800 K and heterogeneous ignition at 1300 K gas flame temperature. The reducing-to-oxidizing environment leads to longer ignition delay times of about 20% and 40% on average for 1300 K and 1800 K nominal gas temperatures respectively but shorter induction times than those of oxidizing condition. The results show that ignition behavior in a reducing-to-oxidizing post-flame environments can be quite different from those in oxidizing environments.     

The study of co-combustion characteristics of coal and microalgae by single particle combustion and TGA methods

The co-combustion characteristics of coal and microalgae with different blending ratios and under different atmospheres are studied by single particle combustion and thermogravimetric analysis methods. The combustion processes of coal, microalgae and their blends in the single particle combustion experiment have two stages, while the combustion process of coal in the thermogravimetric analysis experiment only has one stage. With the increasing blending ratio of microalgae, flames of volatiles and char of fuels become dimmer and smaller, and the average flame temperature decreases from about 1400 °C to about 1200 °C. The ignition delay time decreases from 200 ms to 140 ms, and the experimental ignition delay time of blended fuels is lower than the theoretical ignition delay time, which demonstrates that the synthetic effect between coal and microalgae exists. To analyze the influence of oxy-fuel atmosphere on the combustion characteristics, the air is replaced by the O₂/CO₂ atmosphere. The replacement decreases the luminosity, size and average temperature of flames. The average flame temperature of volatiles decreases from 1449.4 °C to 1151.2 °C, and that of char decreases from 1240.0 °C to 1213.4 °C. The replacement increases the ignition delay time of fuel from 80 ms to 100 ms. Increasing mole fraction of O₂ in O₂/CO₂ atmosphere can offset these influences. With the increasing mole fraction of O₂, flames of volatiles and char of fuels become brighter and larger, the average flame temperature increases from about 1100 °C to about 1300 °C, while the ignition delay time decreases from 100 ms to 77 ms.     

Numerical calculation on combustion process and NO transformation behavior in a coal-fired boiler blended ammonia: Effects of the injection position and blending ratio

Ammonia (NH₃), as a potential carbon-free alternative fuel, can be blended into coal-fired boiler to achieve significant pollution reduction and carbon reduction, but there are concerns about high NOx emissions due to high nitrogen content. According to the characteristics of coal/NH₃ co-combustion, a dual-fuel co-combustion model with strong adaptability and high accuracy was established in this study through Chemkin software to study the influence of different injection positions and blending ratios on combustion characteristics and NOx generation process. Then, the co-combustion model was applied to the three-dimensional CFD calculation process of a 330 MWe front-fired boiler, and the combustion characteristics, NOx distribution and reaction process were calculated when cal. 20% NH₃ was blended in the primary air. The results show that when cal. 20% NH₃ is blended, the change of NO content mainly occurs in ignition zone and flame zone, and the transformation behavior of N in NH₃ is optimized to a 15-step elementary reaction; The temperature distribution in the furnace is similar, and the average temperature at the furnace outlet decreases from 1033 °C to 988 °C, while NH₃ have a preferential combustion reaction with air than coal, resulting in a decrease in the burnout rate of coal; The NOx concentration at the furnace outlet decreases from 355 mg/Nm³ to 281 mg/Nm³, which is 20.85% lower than that under the pure coal burning condition, and the variation range of O₂ concentration and unburned NH₃ concentration is small.     

Oxygen enriched co-combustion of biomass and bituminous coal

The oxy-fuel co-combustion behavior of two herbaceous biomass species (Bermuda grass and cornstalk) with bituminous coal was investigated by thermal gravimetric analysis (40°C/min). The incorporation of Bermuda grass or cornstalk could improve combustion indices of the bituminous coal. Once blending the biomass with bituminous coal, ignition temperatures of blends could be advanced by about 100–170°C. With increasing the oxygen concentration or blending ratio, the comprehensive performance index of the most blends and their parent samples increased. For the 80%grass/20%coal blend, there was a strong synergistic effect in its parent samples at 60% oxygen concentration.     

Experimental investigation of ignition and combustion characteristics of single coal and biomass particles in O2/N2 and O2/H2O

Oxy-steam combustion is a potential new-generation option for CO₂ capture and storage. The ignition and combustion characteristics of single coal and biomass particles were investigated in a flow tube reactor in O₂/N₂ and O₂/H₂O at various oxygen concentrations. The ignition and combustion processes were recorded using a CCD camera, and the two-color pyrometry was used to estimate the volatile flame temperature and char combustion temperature. In O₂/N₂ and O₂/H₂O, coal ignites heterogeneously at <O₂> = 21–50%. In O₂/N₂, biomass ignites homogeneously at <O₂> = 21–30%, while it ignites heterogeneously at <O₂> = 40–50%. In O₂/H₂O, biomass ignites homogeneously at <O₂> = 21–50%. With increasing oxygen concentration, the ignition delay time, volatile burnout time and char burnout time are decreased, and the volatile flame temperature and char combustion temperature are increased. At a certain oxygen concentration in both atmospheres, the ignition delay time, volatile burnout time and char burnout time of biomass are shorter than those of coal. Moreover, biomass has a higher volatile flame temperature but a lower char combustion temperature than coal. The ignition delay time, volatile burnout time and char burnout time in O₂/H₂O are lower than those in O₂/N₂ for coal and biomass. The presence of H₂O can improve the combustion rates of coal and biomass. The volatile flame shows a lower temperature in O₂/H₂O than in O₂/N₂ at <O₂> = 21–50%. The char combustion shows a lower temperature in O₂/H₂O than in O₂/N₂ at <O₂> = 21–30%, while this behavior is switched at <O₂> = 40–50%. The results contribute to the understanding of the ignition and combustion characteristics of coal and biomass in oxy-steam combustion.     

Ash deposition and sodium migration behaviors during combustion of Zhundong coals in a drop tube furnace

Zhundong coalfield is one super-large coalfield recently discovered in China. However, the utilization of Zhundong coal in power plants has caused serious ash-related issues mainly due to its high-sodium feature. The ash deposition problem on convection heat exchanger surfaces is still particularly difficult to resolve and its mechanism has yet to be fully understood. This study deals with the ash deposition and alkali metal migration behaviors on convection heat exchanger surfaces between 400 and 800 °C during combustion of Zhundong coal using a lab-scale drop tube reactor. Experimental results show that the sodium content in ash deposit of Zhundong coals increases obviously as the deposition temperature decreases from 800 to 600 °C, while it is almost unchanged below 600 °C. The contents of iron and calcium in ash deposits exhibit nonmonotonic variations as the deposit probe temperature varies between 400 and 800 °C. Quartz and calcium sulfate are main crystalline phases in ash deposit of Zhundong coals. Calcium is inclined to present as calcite and lime at low deposition temperature, while high temperature facilitates calcium sulfation. Sodium of crystalline phase is found as albite and sodium sulfate at low deposition temperature. Both condensation of gaseous alkali metals and formation of low-melting minerals were responsible for the ash deposition phenomenon on convection heat exchanger surfaces involved in combustion of Zhundong coal. The sodium content in ash deposit decreases considerably with the increasing combustion temperature while the case of iron variation is opposite due to its low-volatility. In addition, the Na content in ash deposits increases obviously with the access air ratio reduced from 1.2 to 1.05, but the local weakly reducing atmosphere leads to less iron within ash deposits. Clarification of sodium migration and evaluation of ash deposition behaviors during combustion of Zhundong coal is helpful for a better exploration of the functional mechanism of ash deposit and then large-scale utilization of high-sodium coals.     

Comparison of bituminous coal and lignite during combustion: Combustion performance,coking and slagging characteristics

The combustion characteristics such as combustion performance, coking, and slagging—at high temperatures (700–1300 °C) of bituminous coal and lignite were investigated and compared. The results show that the ignition temperature and the activation energy of lignite are lower than those of bituminous coal, and the combustion index and the burnout index are less than those of bituminous coal. Lignite has almost no coking while bituminous coal tends to coke at high temperatures. The larger the content and reflectivity of the vitrinite, the more severe the degree of coking. In the range of 700–1300 °C, the increase of temperature has little influence on the coking characteristics of lignite and bituminous coal. The low-rank lignite has larger amounts of mineral content which tend to form low-fusion-temperature eutectics. Furthermore, there is a connection between the combustion performance, coking and slagging characteristics through the maceral compositions: the coal which is hard to ignite but easy to burn out is more likely to have strong coking ability. Meanwhile, coking tends to keep alkaline oxides stay in the char and reinforce slagging at high temperatures.     

440t_h CFB锅炉掺烧石油焦二氧化硫排放特性研究

在440 t/h大型循环流化床锅炉上进行了燃烧不同比例煤和石油焦混合燃料时二氧化硫排放特性的试验研究。研究了燃烧不同比例的混合燃料、炉膛温度、过量空气系数和钙硫摩尔比对二氧化硫排放特性的影响。研究结果表明,过量空气系数和钙硫摩尔比的增加可以降低二氧化硫排放浓度。存在一个最佳脱硫温度,二氧化硫排放浓度最低,对于各种混合燃料最佳脱硫温度应在830～850℃之间。     

Particulate matter emission and K/S/Cl transformation during biomass combustion in an entrained flow reactor

This study aims to demonstrate the effect of ash chemistry, especially, the transformation of potassium (K), chlorine (Cl), and sulfur (S) species, on the fine particle emission during biomass combustion. Biomass was burned in an entrained flow reactor at varied temperature from 1000 to 1300 °C, where fine particles were sampled using a 13-stage low pressure impactor, and the morphology and composition of the fine particles were analyzed. The fates of K, Cl, and S during biomass combustion were compared between the entrained flow reactor and the muffle furnace. Results show that the particle size distributions of PM₁₀ are bimodal for all studied cases. A higher concentration of fine-mode particle is observed at 1000 °C, with the peak position at 0.274 μm. When the temperature is increased from 1000 to 1100 °C or higher, the concentration of fine-mode particle is reduced by about 50%, and its size becomes smaller with a peak position at 0.097 μm. K, Cl and S are enriched as potassium chloride and sulfate, dominantly in PM_1.0; while Mg, Ca and Si are enriched in PM_1.0–10. A certain amount of sulfur in PM_1.0 at 1000 °C is observed, while the sulfur disappears above 1100 °C. This indicates that the process of potassium sulfation tends to occur at a moderate temperature, and affects the emission amount and the particle size distribution of particulate matters. Analyzing results of the fates of K, Cl and S in the particle phase indicate a completed sulfur-release from biomass ash above 1200 °C, as well as a maximum capture efficiency for potassium-containing vapors at 1100 °C, which results in a minimum PM_1.0 emission at 1100 °C.     

Experimental research on two-stage desulfurization technology in traveling grate boilers

In order to promote the desulfurization efficiency of calcium-based sorbents during coal combustion in traveling grate boilers, the influences on sulfur removal of the thermal conditions and the sorbents were discussed in this paper. It was found that the SO₂ concentration first rises, then declines along the traveling grate and reaches the peak near the midpoint of the grate. The fluctuation of the SO₂ concentration over time in the flue gas is mainly affected by the flame temperature. When the particle size of the sorbents decreases from 75 to 0.1 μm, the sulfur removal efficiency will increase slightly. A reasonable Ca/S molar ratio is about 2 when sorbents are blended with the coal on the grate and its further increase has little benefit to desulfurization. A new, so-called two-stage desulfurization process — sulfur capture firstly in the coal bed and secondly in the combustion gas — is suggested as it can greatly promote the sulfur removal efficiency up to 70∼80%. By X-ray powder diffraction analysis, some thermal stable phases were identified in the sulfur retention cinder obtained from the on-grate process.     

Research on the release of gases during the bituminous coal combustion under low oxygen atmosphere by TG–FTIR

The recirculation of boiler tail gas with a low oxygen concentration can reduce NO_x emissions. Experiments on bitumite combustion were carried out using simultaneous TG/FTIR dynamic runs with different atmospheric compositions, 2%, 6%, 10%, and 12% O₂. Reducing oxygen concentrations led to the burnout temperature shifting to higher temperature and coal combustion becoming more challenging. The reducing gas (CO, CH₄) emissions were abundant between 330 °C and 690 °C. However, along with the reduction in oxygen, CH₄ intensity increased, while the CO precipitation peak lowered. Kinetic parameters were defined using the Coats-Redfern model. According to the data obtained, bitumite combustion activation energy increased as oxygen concentration increased.     

Air and oxy-fuel combustion kinetics of low rank lignites

The air and oxy-fuel combustion processes of two low-grade lignite coals were investigated by thermogravimetric analysis (TGA) method. Coals were provided from two different coal mines in the Aegean region of Turkey. Oxy-fuel combustion experiments were carried out with three different gas mixtures of 21% O₂–79% CO₂; 40% O₂–60% CO₂ and 50% O₂–50% CO₂ at 950 °C and heating rates of 10 °C/min, 20 °C/min and 40 °C/min. The kinetics of the oxy-fuel combustion of coals were studied by using four different methods namely, Coats-Redfern (model-fitting method), Friedman (FR), Flynn–Wall–Ozawa's (FWO) and Kissinger–Akahira–Sunose's (KAS) methods. The apparent activation energies of combustion process calculated by FWO method are slightly but systematically higher than that calculated by the KAS and FR methods for the oxy-fuel atmospheres. Combustion behavior of both coals in the oxy-fuel combustion environment could vary significantly, likely due to their characteristics such ash and volatile matter contents.     

循环流化床还原性气氛对固硫效果的影响

利用热天平对固硫所用石灰石的煅烧特性进行了试验研究,并选取不同煤质的煤样在旋转炉中进行了模拟CFB运行状态的固硫试验,分析了钙硫摩尔比、床温和固硫时间对固硫效果的影响.结果表明：床温在850℃左右、钙硫比为2.3时能得到一个较高的固硫效率;升温速度越大,石灰石开始分解的时间越早,则其分解速度越快.固硫过程中存在一个最佳的反应时间：反应时间过短,固硫反应不完全;反应时间过长,由于燃煤后期还原性气氛的形成容易发生硫酸盐分解,导致固硫效率降低.在适当的钙硫摩尔比工况下,存在一个最佳的炉膛温度和气氛的匹配,使固硫效果达到最佳.     

Effects of tertiary air damper opening on flow,combustion and hopper near-wall temperature of a 600 MWe down-fired boiler with improved multiple-injection multiple-staging technology

In consideration of increasing the tertiary air damper opening of a 600 MWe down-fired boiler with prior multiple-injection multiple-staging technology facilitated the coal burnout, while largely increasing the NO_x emissions. Additionally, the flame kernel was greatly moved downwards, thus causing significant temperature variations in the hopper near-wall region and the water wall in the lower furnace was vulnerable to overheating. This work concentrated on the comprehensively improved multiple-injection multiple-staging technology, both 1:20 scale cold aerodynamic tests and industrial experiments were conducted to examine the effects of tertiary air damper opening on flow, combustion, NO_x emissions and especially the hopper near-wall temperatures. The aerodynamic tests indicated that, on increasing the tertiary air damper opening from 40 to 70%, all the flow fields exhibit good symmetry. The tertiary air flows downwards along the hopper near-wall region, with a maximum near-wall dimensionless vertical velocity significantly increasing from 0.48 to 0.66, and accordingly, the dimensionless depth of downward airflow increases from 0.744 to 0.846. The industrial experimental results showed that, upon introducing more tertiary air, the ignition distance of fuel-rich coal/air flow shortens from 1.25 to 0.87 m. The coal burnout is enhanced, carbon in fly ash drops from 6.90 to 6.15%, while the NO_x emissions slightly increase from 593 to 641 mg/m³ at 6% O₂. On reducing the measuring height of hopper near-wall temperature from 9.1 to 3.3 m, the average heating rate increases from 0.44 to 0.63 °C/mm. The increased tertiary air damper opening presents an increasingly obvious cooling effect on the hopper near-wall region, with the temperature reductions around 50 °C, which is conductive to protect the water wall in the lower furnace from overheating.     

Combustion Characteristics of 24 Lignite Samples

Abstract

In this study, the combustion characteristics such as thermogravimetric analysis (TGA) and differential thermogravimetric analysis (DTGA), burning profile, ignition temperature, and peak temperature were analyzed for 24 lignite samples from different areas of Turkey. The samples were heated up to 900°C at a constant rate of 10°C/min in a 5 mL/min flow of dry air. The burning profiles of the samples studied, combined with proximate, sulfur analysis and calorimetry results, contribute to a clearer identification of lignite samples' structure and a better understanding of the coalification process. The lignite samples have been tested with particle size of 0–0.05 mm. Ignition temperatures of the samples have been determined from their burning profiles.     

Experimental study on ignition and combustion of coal-rice husk blends pellets in air and oxy-fuel conditions

The ignition and combustion characteristics of anthracite-rice husk (AC-RH) and bituminous coal-rice husk (BC-RH) pellets were investigated in a vertical heating tube furnace under different experimental condition, for gas temperature (873 K–1073 K) and under air and different oxygen concentration (21–70%) in CO₂/O₂ atmosphere. The investigation of the ignition and combustion characteristics focused on ignition mechanism, ignition delay, ignition temperature and combustion process. AC-RH pellets had two ignition mechanism in CO2/O2 atmosphere: homogeneous ignition of volatile and heterogeneous ignition of char. Heterogeneous ignition region decreased while homogeneous ignition increased as rice husk blending ratio increased in oxygen concentration-gas temperature plane. Only homogeneous ignition was observed when rice husk blending ratio was 30%. As for BC-RH pellets, only homogeneous ignition occurred in all experimental conditions. The effect of the rice husk blending on the anthracite was more pronounced than the bituminous coal for ignition mechanism. As oxygen concentration increased, a significant reduction in ignition delay and ignition temperature was observed at low rice husk blending ratio and low gas temperature. but at 1073 K, high oxidizer temperature weakened the effect of biomass blending and oxygen concentration on ignition delay and ignition temperature. Meanwhile, at 20% and 30% rice husk blending ratio, it also weakened the effect of oxygen concentration and oxidizer temperature on ignition delay and ignition temperature. In contrast, blending ratio had a more significant effect on ignition behavior. The replacement of N₂ by CO₂ at the same oxygen concentration contributed to an increase in ignition delay time and internal ignition temperature, which suppressed the ignition behavior. Different ignition mechanisms corresponded to different combustion processes.     

废气再循环率及点火时刻对天然气发动机燃烧和排温的影响

基于一台当量比燃烧的天然气发动机,采用三维燃烧分析与发动机一维热力学计算相结合的方式开展了废气再循环(exhaust gas recirculation,EGR)率及点火时刻对缸内燃烧过程和发动机排温的影响研究.研究结果表明:随着EG R率的增加,燃烧相位后移,燃烧持续期延长,放热率峰值减小,最大压升率、缸内最高燃烧压...     

Experimental investigation on ignition and burnout characteristics of semi-coke and bituminous coal blends

Ignition and burnout characteristics of semi-coke and bituminous coal blends were investigated by thermogravimetric analyzer and drop tube furnace. The results showed that the ignitability index and the comprehensive combustion characteristic index of the blends decrease as the blending proportion of semi-coke increases, but the average activation energy of the blends increases gradually. Ignition mode of bituminous coal is changed from homogeneous to hetero-homogeneous ignition with the increasing of semi-coke content in the blends. When the mixing proportion of semi-coke is lower than 45%, the burnout rate is lower than the weighted value in the early stage of combustion and gradually higher than the weighted value with the development of combustion process. However, the burnout is always lower than the weighted value to mix with 67% semi-coke. Increasing furnace temperature from 850 °C to 1050 °C can improve the mid-term reaction process, alleviate the negative effects of semi-coke on the co-combustion process and increase the burnout rate. So less than 45% semi-coke blending ratio and increasing furnace temperature are recommended for semi-coke and bituminous coal co-combustion.