EFFECT OF APPLE POMACE INCORPORATION ON RHEOLOGICAL CHARACTERISTICS OF WHEAT FLOUR

Different levels of apple pomace with different particle size at each level were blended with wheat flour as a source of dietary fiber and the blends were evaluated for their rheological characteristics. Farinographic water absorption increased from 59.1 ml in control to 69.4, 68.2 and 70.2 ml in blends with 11 percent pomace of 30, 50 and 60 mesh, respectively. Wheat flour took 1.9 min. for dough development and the corresponding values for blends containing 11 percent of 30, 50 and 60 mesh pomace were 3.9, 3.8 and 3.8 min., respectively. Mixing tolerance of the blends with 11 percent of 30, 50 and 60 mesh pomace increased to 85.0, 92.5. and 97.5 BU as against 67.5 BU in case of control (wheat flour). Dough stability increased slightly upto 8 percent pomace level but decreased at higher levels of pomace. Gelatinization temperature did not show any remarkable change with pomace incorporation upto 11 percent. Peak viscosity decreased when pomace level was increased from 0 (control) to 5 percent but thereafter it increased. Temperature at peak viscosity did not show much variation between the blends.     

Sensory and physical quality characteristics of bread fortified with apple pomace using fuzzy mathematical model

Apple pomace, after different processing procedures, was added into wheat flour in bread production to improve the dietary fibre content of breads. A fuzzy mathematical model was used in the sensory assessment of bread to improve the reliability of final conclusion. The addition of both apple pomace (AP) and skimmed apple pomace (SAP) reduced the extensibility and improved the resistance of wheat dough compared to the control sample. Wheat dough fortified with apple pomace of differing particle sizes did not have significant effects on either farinograph properties or extensograph properties. Sensory assessment of bread based on fuzzy mathematical model indicated that optimum concentration of apple pomace, both AP and SAP, added into wheat dough was 3%. Such results may be of importance when considering the use of apple pomace in bread production so as to enhance the dietary fibre intake, and also improve the sensory properties of bread.     

Lab and pilot-scale ultrasound-assisted water extraction of polyphenols from apple pomace

Apple pomace, a residue from juice or cider production, shows high content of exploitable polyphenols. In this work, apple pomace was submitted to an Ultrasound-Assisted Extraction (UAE) in order to produce extracts rich in antioxidants. After a preliminary study, a solid/liquid ratio of 150 mg of dry material per mL was used, and optimized conditions obtained by response surface methodology for polyphenols water-extraction were 40 °C, 40 min and 0.764 W/cm². A comparison showed Total Phenolics Content (TPC) obtained by UAE was 30% higher than the content obtained by Conventional Extraction (CE)(555 and 420 mg of catechin equivalent per 100 g of dry weight, respectively) and both methods presented the same extraction kinetics. Furthermore, extracts obtained by ultrasound showed higher antioxidant activity, which was confirmed by HPLC analysis, that revealed main polyphenols were not degraded under the applied conditions. The large scale experiments of this ultrasound procedure showed a potential industrial application.     

Effect of pectinase treatment on extraction of antioxidant phenols from pomace,for the production of puree-enriched cloudy apple juices

Effects of pomace maceration on yield, turbidity, cloud stability, composition of phenolics, antioxidant activity and colour properties were studied, to evaluate the potential applicability of enzyme preparations in puree-enriched cloudy apple juice production. The yield of mixed juice and puree from pomace obtained in the enzymatic processing of apple ranged from 92.3% to 95.3%, significantly higher than the yield from the control without enzymatic pomace treatment (81.8%). Higher turbidity was obtained upon pomace treatment with Pectinex XXL and Pectinex Ultra SPL enzymes. The total content of phenolic compounds in apple pomace was higher than in raw juices (1520 mg/kg and 441 mg/L, respectively). The total polyphenol yields were higher in juices treated with Pectinex AFP L-4, Pectinex Yield Mash and Pectinex XXL, as compared to the control treatment. During 6 months of storage, a significant change was observed in the content of polyphenols, especially in procyanidin fractions.     

USE OF APPLE POMACE AS A SOURCE OF DIETARY FIBER IN WHEAT BREAD

Chemical analysis of apple pomace revealed that it contains 29.4% neutral detergent fiber and 13.0% pectin. Pomace-flour blends were prepared by incorporating 2, 5, 8 and 11% pomace in wheat flour. Blends were evaluated for their bread making quality. Water absorption increased with the increase of pomace in the blends. Neutralizing the acidity of pomace blended dough did not change the water absorption significantly. As the percentage of pomace in blends increased from 0 to 11, a reduction of 42.8% in loaf volume was observed but neutralization of pomace acidity in dough resulted in only 26.6% reduction in volume under similar conditions. On the other hand loaf weight of the breads, prepared from blends with 11% pomace under unneutralized and neutralized conditions, increased by 7.0 and 3.1%, respectively. With increase of pomace percentage in blends up to 11, the bread firmness increased from 3N in control to 12 and 10N respectively, in unneutralized and neutralized pomace blended dough. Blending of pomace (0–11%) increased baking time from 20 min for control to 33 min for unneutralized and 27 min for neutralized blends. Sensory evaluation of the product revealed that breads containing up to 5% pomace were acceptable.     

Effects of incorporation of integral raw materials and dietary fibre on the selected nutritional and functional properties of biscuits

With the aim to develop nutritionally and functionally improved biscuits, standard wheat flour based recipe was supplemented with inulin (Raftilin) (10.5%) in combination with one of the following raw materials: soy flour, amaranth, carob (24.5%), apple fibre or oat fibre (16.5%). Various nutritional parameters such as proteins, fat, ash, carbohydrates total minerals, protein digestibility and energy value were determined in modified biscuits. Dietary fibre content, polyphenolic content and bioavailability and antioxidative activity were also assessed in the view of estimating the functionality of investigated samples. In order to evaluate the impact of technological procedure (baking) on analysed parameters, all experiments were conducted in dough samples as well. Supplementation with soy flour resulted in significant increase (p < 0.05) in protein content and digestibility (from 10.04 to 14.49 mg/100 g and from 68.9% to 81.5%, respectively). The increase of total dietary fibre content in relation to the reference sample ranged from 30.9% (sample with amaranth) to 130.6% (sample enriched with oat fibre). Best results regarding total phenolic content and antioxidative activity were achieved by incorporation of carob and apple fibre into the reference sample. Supplementation with inulin resulted in significant decrease of the total energy value of modified biscuits (from 445 to 412 kcal/100 g dry matter).     

Effect of fibre size on the quality of fibre-enriched layer cakes

The effects of fibre type (wheat bran, oat bran, cellulose microcrystalline), size (50, 80, 250 μm) and percentage of substitution (0%, 12%, 24%, 36%) on batter and layer cake characteristics were determined. Batter density, and the rheological parameters (G′ and G″) increased with fibre size, but the flow index decreased. Especially with 20% wheat bran, large-sized fibre gave the most firm, chewy and yellow cakes, while providing the most significant sensory differences with the control. Cakes with microcrystalline cellulose were the most similar to the control. All cakes obtained high sensory scores, indicating that they were not disagreeable for consumers. It is possible to obtain high quality cakes when adding up to 20% of fibre, but selection of an adequate fibre is necessary.     

Quality characteristics of biscuits prepared from finger millet seed coat based composite flour

Finger millet seed coat is an edible material and contains good proportion of dietary fibre, minerals and phytochemicals. The seed coat matter (SCM) forms a by-product of millet milling, malting and decortication industries and can be utilised as composite flour in biscuit preparation. The SCM from native, malted and hydrothermally treated millet contained 9.5–12% protein, 2.6–3.7% fat and 40–48% dietary fibre, besides 3–5% polyphenols and 700–860 mg/100 g of calcium. The biscuits prepared using the composite flour were of crisp texture and exhibited breaking strength of 1480–1690 g compared to control biscuits (1560 g). The biscuits were of mild grey colour (ΔE = 40–50) and exhibited higher protein, dietary fibre and calcium contents. The sensory evaluation of the biscuits indicated that 10% of SCM from native and hydrothermally processed millet and 20% from malted millet could be used in composite biscuit flour.     

Physicochemical and sensory characteristics of cookies containing residue from king palm (Archontophoenix alexandrae) processing

The aim of this study was to evaluate the chemical properties of the flours prepared with residues from organic king palm processing, and also to determine the cookie-making performance of residue blends from organic king palm processing and wheat flour, as well as the effect of the blends on the consumers' acceptance and purchase intent of high-fibre cookies. The king palm flours (PFs) contained high contents of total dietary fibre and total ash. Blends containing 0%, 10%, 15%, 20% and 25% of either PF or sieved king-palm flour (SPF) replacing wheat flour were prepared. The total dietary fibre content of the cookies ranged from 4 to 7 g (100 g)⁻¹ on a dry-matter basis. The level of these components improved with increased amounts of PF and SPF in the blends. All the cookies were acceptable and approved in relation to purchase intent.     

Feasibility of use of buckwheat flour as an ingredient in ginger nut biscuit formulation

Ginger nut biscuits are popular traditional biscuits which contain honey. In order to improve their nutritive profile and functionality, standard formulation based on wheat flour was substituted with buckwheat flour at three levels (30%, 40%, 50%). The quality attributes (chemical composition, microelements, bioactive compounds (total polyphenols, rutin, quercetin), antioxidative potential, textural and sensory properties) were compared to control biscuit (based on wheat flour) and biscuits substituted with rye at the same levels, since rye is used as an ingredient which improves the quality of ginger nut biscuits. Substitution with buckwheat flour resulted in a significant increase (p < 0.05) in protein, Zn, total polyphenols, antioxidative and chelating activity. Total dietary fibre, Cu, Mn and Fe contents also increased but did not exceed those in rye substituted biscuits. Consumption of 100 g of enriched biscuits could contribute to reaching ≈18–22% (buckwheat) and 16–17% (rye) of the estimated daily average total polyphenols intake, respectively. With the contents of rutin and quercetin at 3.96–6.57 mg/100 g d.b. and 0.087–0.214 mg/100 g d.b., respectively, buckwheat substituted biscuits may significantly contribute to total dietary flavonoid intake and meet the demands of preventive nutrition. Buckwheat enriched biscuits were rated higher regarding sensory attributes, softness and fracturability as compared to control but lower compared to rye supplemented biscuits.     

Cellular architecture and its relationship with mechanical properties in expanded extrudates containing apple pomace

Cereal-based puffed foods can deliver significant amounts of fruit and vegetable fiber, however a major hurdle is the accompanying decrease in expansion and poor textural properties. The objective of this work was to develop a comprehensive understanding of the operative rheology, processing conditions, cellular architecture, macrostructure and mechanical properties of high fiber, starch-based expanded matrices produced using extrusion. The combination of phase transition analysis and non-invasive X-ray microtomography provided a unique analytical approach for this purpose. A lab-scale twin screw extruder was used for processing directly expanded products from corn flour and apple pomace blends containing up to 22.5% total dietary fiber. Different levels of pomace (0-28%) and in-barrel processing moisture (17.5-25%) resulted in extrudates with a wide range of microstructures (average cell size 0.05-3.43 mm, wall thickness 0.12-0.34 mm and void fraction 0.53-0.76). Structural anisotropy biased towards radial expansion was observed in foams without pomace, whereas cellular isotropy, higher cell number density and greater longitudinal expansion were favored in the presence of pomace. A conceptual model for foaming and collapse was developed based on flow temperature of blends (123.7-167.6 °C), specific mechanical energy, and anticipated changes in visco-elasticity and extensibility of the high-fiber melt. Cell size was significantly correlated to average crushing force (r = − 0.69), crispness work (r = − 0.69) and number of spatial ruptures (r = 0.74). Microstructure data in combination with standard theory for brittle foams was employed to understand mechanical properties of extrudates under compression.     

Physical,textural and sensory characteristics of reduced sucrose cakes,incorporated with clean-label sugar-replacing alternative ingredients

High levels of sucrose in foods present a great risk of obesity and type 2 diabetes. Therefore a low sucrose intake is strongly recommended. Sweet baked products incorporate high levels of sucrose. Sucrose in the original cake formulation was reduced and replaced with apple pomace, whey permeate, oligofructose, polydextrose. An acceptable sucrose reduction of between 21 and 27% was achieved. Cakes containing apple pomace had the lowest specific volume (1.8 cm³/g) and highest crumb firmness (8.60 N) (P < .05). Apple pomace and whey permeate had a significantly decreased L* values of the crust (P < .05). Moisture content of the cake crumb was increased significantly with the addition of oligofructose, whey permeate and polydextrose. All treatments resulted in a significant increase of the water activity of the cake crumb compared to the control (P < .05). Crumb cell structure was maintained as shown by 2-D and confocal imaging. Sensory trials revealed the reformulated cakes were acceptable to panellists.Industrial relevancePublic awareness about the health risks of diets high in sugar have increased dramatically for the last number of years. Governmental and professional groups have recommended sucrose to be reduced in certain food products; therefore the food industry is now seeking ways to reduce the sugar by substituting other materials. However, most people enjoy the taste and texture of high sugar foods, and may not want to give them up. As sugar is present in such significant amounts in cakes, altering the level used will greatly affect dough consistency and final product characteristics. Efforts have made over the last number of years to explore alternative sweetening ingredients including bulk sweeteners (polyols) and high intensity sweeteners as sucrose replacers (Di Monaco et al., 2018). However, recent consumer trends indicate a movement towards a ‘clean label’. Clean label implies a food a low number of ingredients and ingredients with names with the consumer can understand (Skelke, 2018). Polyols and high intensity artificial sweeteners are not considered to be a ‘clean label’ ingredient, and therefore alternatives must be reviewed. This study investigates the use of clean label sweetening ingredients. Apple pomace and whey permeate are by-products of the juice and dairy industry. Both polydextrose and oligofructose can be classified as dietary fibres, and also provide other functional properties to the cake.     

Effects of pineapple pomace fibre on physicochemical properties of composite flour and dough,and consumer acceptance of fibre‐enriched wheat bread

Pineapple pomace fibre (PF, containing 70.2% total dietary fibre) can be added to increase dietary fibre of wheat bread. This study was performed to evaluate effects of PF added at 0, 5 or 10% (wheat flour‐basis) on physicochemical properties of the composite flour (wheat flour as the control, CPF‐5 and CPF‐10, respectively) and its dough, to evaluate consumer acceptance of CPF breads and to identify factors affecting willingness to purchase of CPF breads. Incorporating PF affected rheological and pasting properties of CPF. Water‐ and oil‐holding capacity of CPF increased (P < 0.05) as PF levels increased. Bread made with CPF‐5 was more acceptable than that with CPF‐10; however, it was not significantly different from the control, having similar specific volume and texture, but having about three times higher total dietary fibre than the control (4.4% vs. 1.5%). Product label and health benefit information potentially affected consumers' willingness to purchase of fibre‐enriched bread.     

Effect of baking on dietary fibre and phenolics of muffins incorporated with apple skin powder

Apple fruit skin, a rich source of dietary fibre and phenolics, is a by-product of apple processing. The effect of baking on the dietary fibre, phenolics, and total antioxidant capacity was investigated using a model system of muffins incorporated with dried apple skin powder (ASP) as a value-added food ingredient. The blanched, dehydrated, and ground ASP contained approximately 41% total dietary fibre and oxygen radical absorption capacity (ORAC) of 52 mg Trolox equivalents g⁻¹ dry weight. The total dietary fibre content, total phenolic content, and total antioxidant capacity of muffins were positively correlated to the amount of ASP incorporated into muffins. The mean percent recovery of quercetin glycosides, catechins, chlorogenic acid, phloridzin, and cyanidin galactoside after baking were 61%, 57%, 53%, 44%, and 20%.     

苹果渣膳食纤维面包的研制及其质构特性的测定

我国浓缩苹果汁每年产生约100万t苹果湿渣,苹果渣中膳食纤维非常丰富。为开发利用苹果渣,以其作为添加剂制得苹果渣膳食纤维面包。将苹果渣粉以0%、5%、10%和15%的量混合加入面粉制得苹果渣膳食纤维面包,通过测定苹果渣膳食纤维面包感官鉴评、比容、保水性、质构等,分析影响苹果渣膳食纤维面包品质的主要因素,确定苹果渣粉的最适添加量。结果表明:随着苹果渣粉含量的增加,面包的比容和硬度降低,保水性和弹性增加。其中,当苹果渣粉添加量为5%时,面包品质最好。     

Rheological properties of wheat dough supplemented with functional by-products of food processing: Brewer’s spent grain and apple pomace

The physicochemical properties of brewer’s spent grain (BSG) and apple pomace (AP), and their effect on dough rheological properties were investigated. BSG had high protein content and both by-products were found to be high in dietary fibre. The rheological and the pasting properties of dough were significantly altered by the addition of by-products, with the main effects being due to the presence of dietary fibre. The biaxial extensional viscosity was significantly higher for the supplemented doughs; the strain hardening index decreased with increasing the levels of flour substitution. The replacement of wheat flour with the by-products significantly reduced the uniaxial extensibility, while the storage modulus, G″, was found to increase, indicating changes in the structural properties of dough. These changes were reflected in the ability of dough to rise during proofing.     

Characteristics of Some Fiber Incorporated Cake Preparations and their Dietary Fiber Content

The dietary fibers were mainly isolated from seed hull of field beans (Phaseolus vulgaris), waste pulp of pineapple (Ananas camosus) as well as from whole wheat flour and, the fiber yields were 16.8, 2.0 and 7.0g/100g, respectively. These isolated fibers were included in sponge cake preparation by partially replacing all-purpose flour (maida) by 5% (w/w). Cakes and cake batter were evaluated for pH change, specific gravity, volume, moisture content, and color. The sensory characteristics and volume of the cakes were not altered with the inclusion of isolated fiber in the cake. The sensory quality evaluation showed that the fiber incorporated cakes were acceptable similar to the cake without added fiber. Incorporation of various fibers in the cake preparation increased the total dietary fiber content of the product by 4-6%.     

Evaluation of the performance of flours from cross- and self-pollinating Canadian common buckwheat (Fagopyrum esculentum Moench) cultivars in soba noodles

Two Canadian cross-pollinating common buckwheat (Fagopyrum esculentum Moench) varieties, Koban and Koto, and two self-pollinating lines, BR01 and BR06, were dehulled and roller milled on a pilot mill to produce three distinct milled products, white flour, dark flour and whole groat flour. The white flours contained mostly starch (79.2–87.2%), whereas the dark flours were rich in proteins (37.1–38.7%), dietary fibre (15.2–22.0%), ash (5.49–5.99%), and fagopyritols (1420–2220 mg/100 g). The buckwheat flours were blended with wheat flour (Canada Western Red Spring straight grade flour) at 60:40 ratios and evaluated for soba noodle properties. Significant differences in milling properties, and in raw noodle colour and texture were detected among cultivars, although the impact of flour type on noodle properties was far greater. The self-pollinating lines exhibited comparable milling and soba noodle properties to Koban. Koto exhibited slightly higher white flour yield and generally firmer noodle texture compared to the other lines. White flours produced the brightest noodles, followed by whole groat and dark flours. Dark flours yielded the thickest cooked noodles with the largest maximum cutting stress and greatest resistance to compression. Noodles prepared with white flour offered the best chewiness, springiness and recovery parameters. Soba noodles prepared with dark flours contained considerably higher amounts of minerals, proteins, dietary fibre, and fagopyritols than noodles prepared with white flour.     

Quality parameters and baking performance of commercial gluten flours

Commercial gluten which is labeled in different ways, i.e., gluten, gluten flour, glutinated flour, is sold without any specifications. Breadmaking potential of commercial gluten was assessed by adding them in different concentration levels (6 and 50 g/100 g) to wheat flour. This evaluation was done by physicochemical analyses and subjective characterization. Protein content of commercial glutens ranged from 15.2 g/100 g to 75.2 g/100 g. Diastatic activity of glutinated flours was around 30% lower than the values of wheat flour, while this activity in gluten flours was 24 - 79% lower than wheat flour values. Direct correlation was observed between protein content of blends and loaf volumes: breads volume value increased with the percentage of protein in blends (r_s=1). Furthermore as the percentage of protein in flour blends increased (up to 17.5 g/100 g) scores for smell, crumb color, crumb grain, crumb texture and eatability improved. Breads obtained by incorporating 6 g/100 g of gluten flour or 50 g/100 g of glutinated flour to a wheat flour had the best scores. Breads containing the highest protein content (50 g/100 g gluten flour) were refused by taste panelists, however, after being sliced and toasted they were rated acceptable.     

Processing and analytical characterisation of pulp-enriched cloudy apple juices

Pulp-enriched cloudy apple juices were manufactured from two apple varieties by blending of apple puree with natural cloudy apple juice in order to enrich bioactive secondary plant substances. Finishing of the puree with a 0.6-mm mesh screen and final product homogenisation revealed as the optimum processing technology for the novel 100% fruit beverage. The presence of large particles originating from the puree prevented long-term cloud stability, but due to the proportion of cloud-stable juice a complete phase separation did not occur. Optimal drinkability was achieved at a viscosity of 11.5 mPa s. Polyphenol compositions and concentrations were determined by means of RP-HPLC/PDA. The results ranged from 109 to 610 mg/l. All samples showed the typical polyphenol pattern of apples with dominating hydroxycinnamic acids followed by flavanols and flavonols. The puree addition to the cloudy apple juices increased the polyphenol concentrations by average 100%. Relatively, the highest increase could be observed for dimeric procyanidins. Different technological variants did not affect significantly the polyphenol concentrations. The dietary fibre contents of the pulp-enriched cloudy apple juices ranged from 5.8 to 9.4 g/l.