中空纤维更新液膜在己内酰胺精制中的应用

研究了中空纤维更新液膜技术用于己内酰胺精制时的传质性能,考察了两相流速、萃取剂用量对传质的影响,并与大块液膜技术以及萃取塔技术进行了对比。在实验范围内,中空纤维更新液膜过程总传质系数随两相流速的增大而增大,且壳程流速对传质的影响较大。中空纤维更新液膜过程传质通量可达大块液膜的1．5倍,总体积传质系数可达工业萃取塔的2．3倍,萃取剂用量相比于大块液膜、工业萃取塔大幅度降低,具有很大的应用潜力。     

LIX984N为载体的中空纤维更新液膜中铜的传递过程

以LIX984N为载体,煤油为稀释剂,H2SO4为反萃剂,研究了中空纤维更新液膜过程中铜的传递行为。考察了两相压差、铜离子浓度、两相流速、操作方式以及膜丝有效长度等对传质过程的影响。结果表明:膜丝两侧的操作压差对传质过程几乎没有影响;随着料液相中溶质Cu(Ⅱ)浓度的增大传质通量增大,而反萃相中的Cu(Ⅱ)浓度对传质过程几乎没有影响;传质通量会随着壳程料液流速的增大而增大,但管程侧反萃相的流速对传质过程影响很小;逆流和并流两种操作方式对传质过程的影响可以忽略,而膜丝有效长度的增加会导致单位面积平均传质通量的下降。     

中空纤维支撑液膜法提取林可霉素的研究

研究了反萃相预分散中空纤维支撑液膜技术提取林可霉素的传质过程,实现了林可霉素的萃取和反萃过程的耦合。研究了萃取剂(正辛醇)体积分数、林可霉素质量浓度、原料液pH对分配系数的影响,膜组件操作过程中管程流量、壳程流量对总传质系数的影响,并得到最佳操作条件,建立了数学模型。结果表明,正辛醇体积分数为80%、林可霉素质量浓度为5.5 g/L、原料液pH=11时分配系数最大。膜组件最佳操作条件,原料液∶萃取相=500∶500(mL/min)。利用传质模型求得原料侧水相传质阻力1/kW、跨膜传质阻力1/kM、反萃侧水相传质阻力1/kS在总传质阻力所占比例分别为21%、74%、6%,其中跨膜传质阻力是传质阻力主要部分。     

气体搅拌萃取过氧化氢实验研究

在内径为50 mm的筛板塔内,研究了空气-水-蒽醌工作液三相体系萃取过氧化氢过程.萃取温度为40℃,空气和分散相的表观流速分别为(1.31～3.22)×10-3m·s-1和(1.27～1.70)×10-3 m·s-1,分散相和连续相的表观流速之比为50:1.结果表明,在普通液-液萃取过氧化氢过程中引入气体作搅拌,可减小分散相的液滴直径,增大相际接触面积,明显提高萃取效率,降低萃余相中过氧化氢的含量.传质单元高度随气体表观流速的增加而降低,传质系数随气体表观流速的增加而增大.     

螺旋状中空纤维膜萃取传质特性

在对中空纤维膜萃取以及螺旋管技术进行充分调研的基础上 ,选择水 -苯酚 - 30 %TBP煤油为实验体系 ,溶质由水相萃取到有机相 ,在不同结构的单束螺旋状中空纤维膜器中研究了螺旋管纤维膜管内外流速以及螺旋管结构等因素对传质系数的影响 .实验结果表明 ,螺旋管中空纤维膜可以有效地提高中空纤维膜的传质特性 .随着管内流速的增加 ,传质系数将有很大提高 ,而管外流速对于传质系数的影响则较小 .至于螺旋结构的影响为 :随着螺旋内径的减小或者是螺旋螺距的减小 ,总传质系数相应地有很大提高 .最后得到了在本实验条件下计算总传质系数K的关联式     

中空纤维支撑液膜技术处理含铜废水

重金属废水的处理在环境保护和重金属资源综合利用方面都受到广泛的关注.采用中空纤维支撑液膜技术,用CuSO4水溶液模拟工业含Cu(Ⅱ)废水,二(2-乙基己基)磷酸(D2EHPA)/煤油为液膜相,盐酸为接受相,研究了液膜相组成、两相流速、流动方式等因素对中空纤维支撑液膜过程传质性能的影响.结果表明,料液相在管程流动时的传质通量大于料液相在壳程流动时的传质通量,传质通量随着管、壳程两相流速的增大及液膜相中载体浓度的增加而增大.模拟实验结果表明,中空纤维支撑液膜技术可同时实现废水中Cu(Ⅱ)的去除与浓缩,处理效果好.废水中Cu(Ⅱ)的去除率达97%以上,富集液中Cu(Ⅱ)浓缩倍数达5倍以上.     

液膜技术原理及中空纤维更新液膜

液膜技术可以实现萃取和反萃的耦合,具有独特的分离优势。因为具有非平衡传质的特性,液膜技术传质推动力大,萃取相用量很少。回顾了液膜技术的原理,指出液膜技术的关键在于形成一层厚度薄且相当稳定的液膜相。分析介绍了近年来发展起来的各种液膜技术的优缺点,提出了一种中空纤维更新液膜技术,其体积传质系数比传统萃取塔的大530倍。     

微通道中钒的液-液流型和萃取传质动力学研究

采用伯胺N1923萃取剂在微通道中研究V(V)的液-液流型和萃取传质动力学,以15vol% N1923作为连续相、钒氧酸根水溶液作为分散相,研究不同流速下两不混溶相的流型变化规律及两相停留时间和微通道管径作为流速的函数对传质的影响。随两相流速增大,段塞流长度和比界面面积基本不变,且两相流体由Raydrop微通道流入外接毛细管微通道时由于微通道的扩张会改变两相流动方式,使同一实验条件下在微通道中同时出现多种流型,与此同时两相流速和总体积传质系数(kLa)呈正相关,表明流型在本研究体系中对传质的影响可忽略。在相同管径通道内,停留时间与总体积传质系数呈负相关,表明在两相接触通道入口处发生了显著传质。在相同的两相混合速度和相比下,254 μm的管径传质效果是750 μm的9倍,表明小管径内传质效果更加,循环强度更大。最后将实验总体积传质系数结果与总体积传质系数的经验式进行了关联,有望为实现将微通道放大的绿色冶金技术提供理论基础。     

液-液微尺度混合体系的传质模型

针对微尺度液-液混合体系,考察了流量对膜分散萃取过程的影响,并根据传质过程方程,计算了各种条件下的传质系数和传质速率;采用现有的传质模型分别计算分散相和连续相的分传质系数,然后根据传质阻力的加合性得到总传质系数;应用理论传质系数计算传质效率,与实验值进行了比较.研究结果表明,在微尺度混合条件下,直接影响传质系数的因素是停留时间和液滴直径,传质系数随着停留时间的减小而增大.膜分散萃取的传质系数可以达到1.2×10^-4m•s^-1,比传统的萃取方式大10～100倍;不能像塔式萃取设备一样,用简单地忽略某一相的传质阻力或用总体平均的简化计算公式来计算微尺度混合的传质性能;考虑滴内滴外传质系数,并考虑时间的影响,利用现有公式分别计算滴内滴外传质系数,并采用阻力加合,可以较为准确地计算微混合条件下的总传质系数,计算值与实验值符合很好.     

聚丙烯中空纤维膜萃取过程传质特性研究

在自制的中空纤维膜器中研究了膜萃取过程的传质特性.研究表明,自制的带折流板的膜器可以提供较高的传质效率.增大水相流速可以提高传质速率,而改变有机相流速对传质没有影响.通过对实验数据的回归分析得出了折流膜器的壳间传质关联式.该研究对折流膜萃取器的开发和设计具有参考价值.     

New liquid membrane technology for simultaneous extraction and stripping of copper(II) from wastewater

In this paper, a new liquid membrane technique, hollow fiber renewal liquid membrane (HFRLM), is presented, which is based on the surface renewal theory, and integrates the advantages of fiber membrane extraction, liquid film permeation and other liquid membrane processes. The results from the system of CuSO₄+D2EHPA in kerosene+HCl show that the HFRLM process is very stable. The liquid membrane is renewed constantly during the process, the direct contact of organic droplets and aqueous phase provides large mass transfer area. These effects can significantly reduce the mass transfer resistance in the lumen side. Then the mixture of feed phase and organic phase flowing through the lumen side gives a higher mass transfer rate than that of stripping phase and organic phase, because the aqueous layer diffusion of feed phase is the rate-controlling step. The overall mass transfer coefficient increases with increasing flow rates and D2EHPA concentration in the organic phase, and with decreasing initial copper concentration in the feed phase. The overall mass transfer coefficient also increases with increasing pH in the feed phase, and reaches a maximum value at pH of 4.44, then decreases. Also, there is a favorable w/o volume ratio of 20:1 to 30:1 for this process. Compared with hollow fiber supported liquid membrane and hollow fiber membrane extraction processes, HFRLM process has a high mass transfer rate. Mathematical model for the HFRLM process based on the surface renewal theory is developed. The calculated results are in good agreement with experimental results under the conditions studied.     

Removal of Aniline from Wastewater Using Hollow Fiber Renewal Liquid Membrane

Hollow fiber renewal liquid membrane (HFRLM) method was proposed based on the surface renewal theory for removal of aniline from waste water. The system of aniline + D2EHPA in kerosene + HCl was used. Aqueous layer diffusion in the feed phase is the rate-control step, and the influence of lumen side flow rate on the mass transfer is more significant than that on the shell side. The resistance of overall mass transfer is greatly reduced because of the mass transfer intensification in the renewal of liquid membrane on the lumen side. The driving force of mass transfer can be considered as a function of distribution equilibrium, and the overall mass transfer coefficient increases with the increase of pH in the feed solution, HCl concentration and D2EHPA concentration, and decreases with the increase of initial aniline concentration. A mass transfer model is developed for HFRLM based on the surface renewal theory. The calculated results agree well with experimental results. The HFRLM process is a promising method for aniline wastewater treatment.     

Use of axial dispersion and plug flow models for determination of axial mixing and mass transfer coefficient in an l‐shaped pulsed packed extraction column

In this study, the volumetric overall mass transfer and phases axial mixing coefficients have been investigated in a pilot plant of an L‐shaped pulsed packed extraction column by using two liquid systems of toluene/acetone/water and n‐butyl/acetone/water. The mass transfer performance has been evaluated using two methods of axial dispersion and a plug flow model. The effect of the operational variables and physical properties, including the dispersed and continuous phases flow rates, pulsation intensity, and interfacial tension, on mass transfer and phases axial mixing coefficients have been considered. It has been found that the pulsation intensity and the continuous phase flow rate seriously affect the mass transfer coefficient, however, the dispersed phase flow rate has a weaker effect. Also, the axial mixing of a phase is strongly affected by the pulsation intensity and the flow rate of the phase itself and it is not affected by the second phase flow rate. Finally, new correlations are proposed to accurately predict the mass transfer and axial mixing coefficients.     

采用不同载体的中空纤维更新液膜Cu(Ⅱ)传质的研究(英文)

The extraction ability of organophosphorus extractant D2EHPA (di-2-ethylhexyl phosphoric acid) and hydroximic extractant Lix984N are investigated by the extraction equilibrium experiments. Effects of carrier concentration and organic/aqueous volume ratio on the mass transfer of hollow fiber renewal liquid membrane (HFRLM) are studied. Results show that, in the extracting process, kerosene and n-heptane are more suitable than methyl-isobutyl ketone, butylacetate and benzene as the diluents of D2EHPA or Lix984N. The favorable feed pH is 4.4 for D2EHPA and 2.6 for Lix984N. The mass transfer flux of HFRLM increases with carrier concentration and finally reaches a plateau. The mass transfer flux and the overall transfer coefficient increase with the or-ganic/aqueous volume ratio, reach the maximum and then decrease.     

Intensification of zirconium and hafnium separation through the hollow fiber renewal liquid membrane technique using synergistic mixture of TBP and Cyanex-272 as extractant

The novel synergistic mixture of TBP and Cyanex-272 is used as the extractant in the hollow fiber renewal liquid membrane(HFRLM) technique for Zr/Hf separation.The effects of the chemical and operational parameters such as HNO_3 concentration in the donor phase,NH4 F concentration in the acceptor phase,Cyanex-272 and TBP concentration in the liquid membrane phase,the lumen and shell side flow rates,and aqueous/organic volume ratio on the mass transfer and separation performance of HFRLM method were investigated.The obtained results reveal the intensification potential of proposed HFRLM technique for selective extraction of Zr over Hf with separation factor higher than 100.The HFRLM method provides two times higher mass transfer flux in comparison with hollow fiber supported liquid membrane(HFSLM).Also,the HFRLM method shows satisfactory stability for 700 min of continuous operation.The Zr ion transport through the LM phase follows the coupled co-transport mechanism and the diffusion in the renewal layer is recognized as the rate-controlling step in the HFRLM process.Moreover,the Zr mass transfer coefficient and molar flux in the HFRLM method are calculated in the range of 1×10~(-8)to 8.4×10~(-7) m·s~(-1) and 4.9×10~(-6) to 20.1×10~(-6) mol·m~(-2)·s~(-1),respectively.     

水力喷射空气旋流分离器脱氨

空气吹脱被广泛用于从废水中脱氨,但其过程效率有待提高。为了提高过程效率,提出了一种新型气-液吹脱设备——水力喷射空气旋流分离器（WSA）,并以废水中氨的吹脱进行了实验。与传统的吹脱设备相比,WSA表现出较好的气-液传质性能,使氨的吹脱效率大大提高。在氨的吹脱过程中,液相温度和空气流量是影响吹脱过程中氨体积传质系数的主要因素。空气流量对于体积传质系数存在一个临界值,超过此值时,体积传质系数随空气流量增加而迅速增大。液相中存在的固体颗粒物对于吹脱过程的传质几乎没有影响。在该设备中没有填料,不存在堵塞问题,因而可以进行较长时间的分离操作。     

Axial Mixing and Mass Transfer Performance of an Annular Pulsed Disc-and-Doughnut Column

The annular pulsed disc-and-doughnut column (APDDC) is an important type of extraction equipment in the PUREX process, which has been used in several commercial reprocessing plants. As there are few mass transfer experimental results reported in the literature, the axial mixing and mass transfer performance of an APDDC was studied for both extraction and stripping processes in the present work. Two parameters in the axial dispersion model (ADM), namely, the axial dispersion coefficient of the continuous phase and the number of mass transfer units, were regressed by correlating ADM with experimental concentration profiles. The influence of flow rate and pulsation intensity on these parameters was also investigated. Models developed for the PDDC were tested for correlation with APDDC experimental data and suitable models and conditions were determined. The height of a mass transfer unit was also calculated, which highlights the impact of axial mixing on mass transfer performance. Moreover, the influence of internal wettability on mass transfer performance was discussed.