提高丝网印刷机的生产能力

丝网印刷机是SMT生产线中的关键设备,目前一些新型机器在焊膏涂敷、模版擦拭、印刷后检查、传送系统等方 面作了相当大的改进,从而使丝网印刷机的生产能力获得极大提高。     

基于 3D 打印的THz 波导成型技术研究进展

本文首先介绍了太赫兹波导和3D 打印技术的发展现状。3D 打印作为一项新兴的技术,以数字模型文件为基础, 运用粉末状金属或塑料等可粘合材料通过逐层打印的方法构造实体,打破了传统THz 波导技术的局限性。本文介绍的3D 打印THz 波导利用聚合树脂作为打印材料,打印完成的THz 波导在其传输通路上镀500nm 的金,金的厚度足以支持THz 传播。利用这种方法可以打印出直波导、三维弯曲面、三维Y 劈和U 型波导等多种结构。3D 打印THz 波导除传输损耗 略高外,其传输模式及其特性与传统的金属波导基本一致,这种额外的传输损耗归咎于商业3D 打印机的精度。     

3D Printing of Multifunctional Hydrogels

3D printing technology has been widely explored for the rapid design and fabrication of hydrogels, as required by complicated soft structures and devices. Here, a new 3D printing method is presented based on the rheology modifier of Carbomer for direct ink writing of various functional hydrogels. Carbomer is shown to be highly efficient in providing ideal rheological behaviors for multifunctional hydrogel inks, including double network hydrogels, magnetic hydrogels, temperature‐sensitive hydrogels, and biogels, with a low dosage (at least 0.5% w/v) recorded. Besides the excellent printing performance, mechanical behaviors, and biocompatibility, the 3D printed multifunctional hydrogels enable various soft devices, including loadable webs, soft robots, 4D printed leaves, and hydrogel Petri dishes. Moreover, with its unprecedented capability, the Carbomer‐based 3D printing method opens new avenues for bioprinting manufacturing and integrated hydrogel devices.     

个性化3D打印产品网上交易平台的开发

随着3D打印机技术的迅速发展,3D打印产品的种类越来越多,可以满足人们对一些个性化产品的需求.3D打印产品的小比量、个性化,非常适合电子商务的消费模式.为此,设计开发了个性化的3D打印产品网上交易平台,从而实现3D打印产品的网上交易,经过测试系统运行正常.     

Advances in 4D Printing: Materials and Applications

4D printing has attracted tremendous interest since its first conceptualization in 2013. 4D printing derived from the fast growth and interdisciplinary research of smart materials, 3D printer, and design. Compared with the static objects created by 3D printing, 4D printing allows a 3D printed structure to change its configuration or function with time in response to external stimuli such as temperature, light, water, etc., which makes 3D printing alive. Herein, the material systems used in 4D printing are reviewed, with emphasis on mechanisms and potential applications. After a brief overview of the definition, history, and basic elements of 4D printing, the state‐of‐the‐art advances in 4D printing for shape‐shifting materials are reviewed in detail. Both single material and multiple materials using different mechanisms for shape changing are summarized. In addition, 4D printing of multifunctional materials, such as 4D bioprinting, is briefly introduced. Finally, the trend of 4D printing and the perspectives for this exciting new field are highlighted.     

4D Printing of Hydrogels: A Review

3D printing permits the construction of objects by layer‐by‐layer deposition of material, resulting in precise control of the dimensions and properties of complex printed structures. Although 3D printing fabricates inanimate objects, the emerging technology of 4D printing allows for animated structures that change their shape, function, or properties over time when exposed to specific external stimuli after fabrication. Among the materials used in 4D printing, hydrogels have attracted growing interest due to the availability of various smart hydrogels. The reversible shape‐morphing in 4D printed hydrogel structures is driven by a stress mismatch arising from the different swelling degrees in the parts of the structure upon application of a stimulus. This review provides the state‐of‐the‐art of 4D printing of hydrogels from the materials perspective. First, the main 3D printing technologies employed are briefly depicted, and, for each one, the required physico‐chemical properties of the precursor material. Then, the hydrogels that have been printed are described, including stimuli‐responsive hydrogels, non‐responsive hydrogels that are sensitive to solvent absorption/desorption, and multimaterial structures that are totally hydrogel‐based. Finally, the current and future applications of this technology are presented, and the requisites and avenues of improvement in terms of material properties are discussed.     

基于散斑立体匹配的快速三维人脸重建

本文提出一种高效的人脸三维重建方法。该方法将 散斑投影至人脸表面以增加其特征信息,并采用一种由粗到精的时空立体匹配算法来提高三 维人脸重建的精度。进一步,该算法利用 时空积分图对立体匹配的代价函数进行加速计算,进而提高了重建效率。此外,所提出方法 通过人脸检测 去除无关背景,使后续的三维重建算法能够高效地作用在人脸区域上。实验表明,所提出方 法对3D打印人 脸(精度为0.01 mm)模型的重建平均误差为0.32 mm,对哑铃规球心测距和直径测距(精度皆为0.01 mm)其 误差皆低于1个百分点,以上结果优于同类产品。与现有立体匹配算法相比,本文方法所得 视差图面部无 空洞且视差变化均匀,更真实地反映出被测人脸的三维形状。     

Additive Manufacturing of Batteries

Additive manufacturing, i.e., 3D printing, is being increasingly utilized to fabricate a variety of complex‐shaped electronics and energy devices (e.g., batteries, supercapacitors, and solar cells) due to its excellent process flexibility, good geometry controllability, as well as cost and material waste reduction. In this review, the recent advances in 3D printing of emerging batteries are emphasized and discussed. The recent progress in fabricating 3D‐printed batteries through the major 3D‐printing methods, including lithography‐based 3D printing, template‐assisted electrodeposition‐based 3D printing, inkjet printing, direct ink writing, fused deposition modeling, and aerosol jet printing, are first summarized. Then, the significant achievements made in the development and printing of battery electrodes and electrolytes are highlighted. Finally, major challenges are discussed and potential research frontiers in developing 3D‐printed batteries are proposed. It is expected that with the continuous development of printing techniques and materials, 3D‐printed batteries with long‐term durability, favorable safety as well as high energy and power density will eventually be widely used in many fields.     

工艺亭子三维造型与3D打印

3D打印是最近几年开始流行的一种快速成形技术,它以数字模型文件为基础,通过逐层打印的方式来构造物体。被认为推动了第三次工业革命进程的3D打印技术,涉及信息技术、材料科学、精密机械等多个方面。投入民用工业是近年来的事,多用于大型制造业。本文以工艺亭子为载体,介绍3D打印技术,并通过UP打印机完成工艺亭子的3D打印。通过3D打印过程分析得出目前3D打印技术的优势和不足。     

Conformal Printing of Graphene for Single‐ and Multilayered Devices onto Arbitrarily Shaped 3D Surfaces

Printing has drawn a lot of attention as a means of low per‐unit cost and high throughput patterning of graphene inks for scaled‐up thin‐form factor device manufacturing. However, traditional printing processes require a flat surface and are incapable of achieving patterning onto 3D objects. Here, a conformal printing method is presented to achieve functional graphene‐based patterns onto arbitrarily shaped surfaces. Using experimental design, a water‐insoluble graphene ink with optimum conductivity is formulated. Then single‐ and multilayered electrically functional structures are printed onto a sacrificial layer using conventional screen printing. The print is then floated on water, allowing the dissolution of the sacrificial layer, while retaining the functional patterns. The single‐ and multilayer patterns can then be directly transferred onto arbitrarily shaped 3D objects without requiring any postdeposition processing. Using this technique, conformal printing of single‐ and multilayer functional devices that include joule heaters, resistive deformation sensors, and proximity sensors on hard, flexible, and soft substrates, such as glass, latex, thermoplastics, textiles, and even candies and marshmallows, is demonstrated. This simple strategy promises to add new device and sensing functionalities to previously inert 3D surfaces.     

3D Printing of Small-Scale Soft Robots with Programmable Magnetization

Soft magnetic structures having a non-uniform magnetization profile can achieve multimodal locomotion that is helpful to operate in confined spaces. However, incorporating such magnetic anisotropy into their body is not straightforward. Existing methods are either limited in the anisotropic profiles they can achieve or too cumbersome and time-consuming to produce. Herein, a 3D printing method allowing to incorporate magnetic anisotropy directly into the printed soft structure is demonstrated. This offers at the same time a simple and time-efficient magnetic soft robot prototyping strategy. The proposed process involves orienting the magnetized particles in the magnetic ink used in the 3D printer by a custom electromagnetic coil system acting onto the particles while printing. The resulting structures are extensively characterized to confirm the validity of the process. The extent of orientation is determined to be between 92% and 99%. A few examples of remotely actuated small-scale soft robots that are printed through this method are also demonstrated. Just like 3D printing gives the freedom to print a large number of variations in shapes, the proposed method also gives the freedom to incorporate an extensive range of magnetic anisotropies.     

3D Printed Neural Regeneration Devices

Neural regeneration devices interface with the nervous system and can provide flexibility in material choice, implantation without the need for additional surgeries, and the ability to serve as guides augmented with physical, biological (e.g., cellular), and biochemical functionalities. Given the complexity and challenges associated with neural regeneration, a 3D printing approach to the design and manufacturing of neural devices can provide next‐generation opportunities for advanced neural regeneration via the production of anatomically accurate geometries, spatial distributions of cellular components, and incorporation of therapeutic biomolecules. A 3D printing‐based approach offers compatibility with 3D scanning, computer modeling, choice of input material, and increasing control over hierarchical integration. Therefore, a 3D printed implantable platform can ultimately be used to prepare novel biomimetic scaffolds and model complex tissue architectures for clinical implants in order to treat neurological diseases and injuries. Further, the flexibility and specificity offered by 3D printed in vitro platforms have the potential to be a significant foundational breakthrough with broad research implications in cell signaling and drug screening for personalized healthcare. This progress report examines recent advances in 3D printing strategies for neural regeneration as well as insight into how these approaches can be improved in future studies.     

Ultra-Fine Pitch Stencil Printing for a Low Cost and Low Temperature Flip-Chip Assembly Process

This paper presents the results of a packaging process based on the stencil printing of isotropic conductive adhesives (ICAs) that form the interconnections of flip-chip bonded electronic packages. Ultra-fine pitch (sub-100-mum), low temperature (100degC), and low cost flip-chip assembly is demonstrated. The article details recent advances in electroformed stencil manufacturing that use microengineering techniques to enable stencil fabrication at apertures sizes down to 20mum and pitches as small as 30mum. The current state of the art for stencil printing of ICAs and solder paste is limited between 150-mum and 200-mum pitch. The ICAs-based interconnects considered in this article have been stencil printed successfully down to 50-mum pitch with consistent printing demonstrated at 90-mum pitch size. The structural integrity or the stencil after framing and printing is also investigated through experimentation and computational modeling. The assembly of a flip-chip package based on copper column bumped die and ICA deposits stencil printed at sub-100-mum pitch is described. Computational fluid dynamics modeling of the print performance provides an indicator on the optimum print parameters. Finally, an organic light emitting diode display chip is packaged using this assembly process     

3D Printing of a Biocompatible Double Network Elastomer with Digital Control of Mechanical Properties

The majority of 3D‐printed biodegradable biomaterials are brittle, limiting their application to compliant tissues. Poly(glycerol sebacate) acrylate (PGSA) is a synthetic biocompatible elastomer and compatible with light‐based 3D printing. In this article, digital‐light‐processing (DLP)‐based 3D printing is employed to create a complex PGSA network structure. Nature‐inspired double network (DN) structures consisting of interconnected segments with different mechanical properties are printed from the same material in a single shot. Such capability has not been demonstrated by any other fabrication techniques so far. The biocompatibility of PGSA is confirmed via cell‐viability analysis. Furthermore, a finite‐element analysis (FEA) model is used to predict the failure of the DN structure under uniaxial tension. FEA confirms that the DN structure absorbs 100% more energy before rupture by using the soft segments as sacrificial elements while the hard segments retain structural integrity. Using the FEA‐informed design, a new DN structure is printed and tensile test results agree with the simulation. This article demonstrates how geometrically‐optimized material design can be easily and rapidly constructed by DLP‐based 3D printing, where well‐defined patterns of different stiffnesses can be simultaneously formed using the same elastic biomaterial, and overall mechanical properties can be specifically optimized for different biomedical applications.     

Life-cycle economic analysis of distributed manufacturing with open-source 3-D printers

The recent development of open-source 3-D printers makes scaling of distributed additive-based manufacturing of high-value objects technically feasible and offers the potential for widespread proliferation of mechatronics education and participation. These self-replicating rapid prototypers (RepRaps) can manufacture approximately half of their own parts from sequential fused deposition of polymer feedstocks. RepRaps have been demonstrated for conventional prototyping and engineering, customizing scientific equipment, and appropriate technology-related manufacturing for sustainable development. However, in order for this technology to proliferate like 2-D electronic printers have, it must be economically viable for a typical household. This study reports on the life-cycle economic analysis (LCEA) of RepRap technology for an average US household. A new low-cost RepRap is described and the costs of materials and time to construct it are quantified. The economic costs of a selection of 20 open-source printable designs (representing less than 0.02% of those available), are typical of products that a household might purchase, are quantified for print time, energy, and filament consumption and compared to low and high Internet market prices for similar products without shipping costs. The results show that even making the extremely conservative assumption that the household would only use the printer to make the selected 20 products a year the avoided purchase cost savings would range from about $300 to $2000/year. Assuming the 25 h of necessary printing for the selected products is evenly distributed throughout the year these savings provide a simple payback time for the RepRap in 4 months to 2 years and provide an ROI between >200% and >40%. As both upgrades and the components that are most likely to wear out in the RepRap can be printed and thus the lifetime of the distributing manufacturing can be substantially increased the unavoidable conclusion from this study is that the RepRap is an economically attractive investment for the average US household already. It appears clear that as RepRaps improve in reliability, continue to decline in cost and both the number and assumed utility of open-source designs continues growing exponentially, open-source 3-D printers will become a mass-market mechatronic device.     

神奇的3D打印机

"神奇的3D打印机"在计算机辅助设计数据的指引下,综合运用台达AH500编程技术、数字模拟电子技术、计算机技术及传感器技术等组成高速可靠的自动控制系统,实现目标物体的3D打印及实时显示控制。所提出的系统将极大缩小产品从"概念"到"定型"的时间,从而加快产品的供给和更新周期,所制造出的3D打印机无需原胚和模具,可直接通过层层增加材料的方法"打印"出产品,整个过程几乎没有任何浪费。实现了绿色环保的设计目标。     

Feasibility and Characterization of Common and Exotic Filaments for Use in 3D Printed Terahertz Devices

Recent years have seen an influx of applications utilizing 3D printed devices in the terahertz regime. The simplest, and perhaps most versatile, modality allowing this is Fused Deposition Modelling. In this work, a holistic analysis of the terahertz optical, mechanical and printing properties of 17 common and exotic 3D printer filaments used in Fused Deposition Modelling is performed. High impact polystyrene is found to be the best filament, with a useable frequency range of 0.1–1.3 THz, while remaining easily printed. Nylon, polylactic acid and polyvinyl alcohol give the least desirable terahertz response, satisfactory only below 0.5 THz. Interestingly, most modified filaments aimed at increasing mechanical properties and ease of printing do so without compromising the useable terahertz optical window.     

基于ARM的桌面型3D打印机控制系统的设计与优化

在分析传统3D打印机结构组成和工作原理的基础上,选用ARM Cortex-M3内核 LPC1768为微控制器,采用熔融沉积造型技术（FDM）,针对传统采用单路固定数据传输导致打印速度过慢的问题,给出基于频分多路复用的速度提升法,采用对偶分析法对打印效率与速度进行量化评估,根据频率的不同对各路打印请求信息进行多路传送。通过仿真并搭建测试平台,最后,对设计的3D打印机进行性能测试,验证该桌面型3D打印机控制系统设计的可行性与有效性。     

3D金属打印天线技术研究综述

近年来, 随着通信用户量的迅速增加和通信设备市场的快速发展, 数据速率高于10 Gbit/s的高速通信系统要求多种功能集成在天线上, 天线的制造要求趋于高精度、低成本和微型化. 3D打印或增材制造(additive manufacturing, AM)是一种直接从数字模型到零件制造的新兴产业技术, 可在短时间内生产出高精度和复杂的天线零件, 该技术已经成为了当前天线设计的研究热点.制造天线的AM技术主要有粉床熔合、材料挤压和材料喷射.文章首先简要介绍3D金属打印技术的基本原理、操作流程和分类, 接着重点分析几种3D金属打印天线技术的研究成果, 然后浅析3D金属打印天线技术的发展趋势, 最后对3D金属打印天线技术做了总结.     

Helical 3D‐Printed Metal Electrodes as Custom‐Shaped 3D Platform for Electrochemical Devices

3D‐printing represents an emerging technology that can revolutionize the way object and functional devices are fabricated. Here the use of metal 3D printing is demonstrated to fabricate bespoke electrochemical stainless steel electrodes that can be used as platform for different electrochemical applications ranging from electrochemical capacitors, oxygen evolution catalyst, and pH sensor by means of an effective and controlled deposition of IrO₂ films. The electrodes have been characterized by scanning electrode microscopy and energy dispersive X‐ray spectroscopy before the electrochemical testing. Excellent pseudocapacitive as well as catalytic properties have been achieved with these 3D printed steel‐IrO₂ electrodes in alkaline solutions. These electrodes also demonstrate Nernstian behavior as pH sensor. This work represents a breakthrough in on‐site prototyping and fabrication of highly tailored electrochemical devices with complex 3D shapes which facilitate specific functions and properties.