Protein from pea mutants as a co-product in starch separation--isolates from wet and dry separation: yield, composition and solubility.

The dry separation behaviour of cotyledon material of certain pea genotypes (wild type and 5 r mutants) with different metabolic background in starch biosynthesis allowed satisfying protein recovery only with smooth seeded genotypes. Structural effects and protein distribution (starch granule size distribution, protein in non-starch part) play an important role. According to expectations protein composition remained unaltered during dry separation procedures. Independent of genotypes used the applied conditions in wet separation allowed to recover just 50% of seed proteins while approximately 10% got lost with fibres and 40% with unspecified process water streams. Globular vicilins remained dissolved during iso-electric precipitation and were discarded with waste water streams. The solubility of isolates was rather low under alkaline conditions, even for the round seeded cv. Odalett (0.4 to 0.7% dry substance).     

Wet‐Milling of Grain Sorghum of Varying Seed Size Without Steeping

Experimental lines of hybrid grain sorghums were produced with thousand‐kernel‐weights (TKW) varying between 23.1–44.9 g. The proportion of germ in the normal‐seeded hybrids with TKW 23–27 g was ∼ 9.9–10.2% of dry kernel weight, whereas that in the large‐seeded hybrids with TKW 37–45 g was ∼ 10.8–11.2%. Starch in grain decreased ∼ 4% as kernel weight increased which was offset by an increase in protein level. Wet‐milling of the grain was done without steeping after an initial coarse‐grinding step in two parts of water with 0.3% sodium bisulfite. Three of four samples of large‐seeded and soft‐textured grain sorghums gave 77–82% recovery of starch with 0.5–0.7% protein, while one gave 59% recovery and 0.6% protein. The starches had < 0.5% damaged starch, gave no rancid off‐odor after storing 26 months at 25°C in a sealed glass container, and had lightness (L*) values of 93.1–93.7 vs. 95.2 for a commercial corn starch. Their pasting curves were similar to that of commercial corn starch. The bran/germ/endosperm fraction obtained by limited wet‐milling of one large‐seeded hybrid was separated by flotation to recover one‐half the germ in 98% purity as estimated by fat content.     

Separation and Characterisation of Starch‐rich Fractions from Wild‐type and Mutant Pea Seeds

Methods for milling and separation of flour from seeds of a normal (wild‐type) and two mutant (lam and r) types of pea (Pisum sativum L.) into starch‐rich and protein‐rich fractions are described. The methods entail using combinations of mills (100AFG, 50ZPS and 100UPZ) together with an air‐classification system based on a 50ATP air‐classifier, all run under a range of conditions to optimise the separation. The efficiency of separation was assessed as well as the economic advantages of the different systems. The best route for separation and fractionation was 2×100UPZ + 100AFG + 50ATP, while the most economic system that also gave good separation and fractionation was 2×100UPZ + 50ZPS + 50ATP, which had an energy consumption of 226 kWh/t. A novel method for determining the starch content within the high and low starch fractions is described. The method is based on a comparison between the gelatinisation enthalpy of starch in starch‐rich and in protein‐rich fractions with that for pure starch produced from the same flour, using differential scanning calorimetry. Qualitative assessments of the starch contents of the fractions were also made using microscopy and particle size distribution analysis. It is suggested that the starch‐rich fractions could be used as a relatively cheap raw material for non‐food applications.     

Wet separation of wheat flours into starch and gluten fractions: the combined effects of water to flour ratio–dough maturation time and the effects of flour aging and ascorbic acid addition

The process of making a dough, allowing time for maturation, dispersing the dough in water and wet sieving/washing to obtain a protein fraction and starch milk was studied using response surface methodology by changing the water to flour ratio in dough making (400–710 g kg^?1), maturation time (45–660 s) and the type of flour. Two grades of bread wheat flour and durum clear flour were studied. The effects of aging at ambient temperature for up to 29 days and the addition of ascorbic acid at 100 or 500 mg kg^?1 flour on separation behaviour were also studied for freshly milled high‐grade (65% extraction) bread wheat flours at constant maturation time, 600 s, and at optimum farinograph water absorption value. The quantities and dry matter contents of the protein fraction and starch milk were measured; a sample of starch milk was centrifuged to obtain decantate, tailings and prime starch fractions, and the dry matter contents of each were determined. All the dried samples were also analysed for protein content. The fractional recoveries of dry matter and protein in the protein fraction, prime starch, tailings and decantate were calculated for each experiment. The acid values of flour oils were also determined on some aged flour samples. The results indicated superior separation characteristics in high‐grade wheat flour compared with lower‐grade flours. The water to flour ratio was more influential than maturation time within the range studied. Contrary to the initial expectation, no statistically significant effect of flour aging was observed in the studies with no additive, and ascorbic acid addition was not found to improve the wet separation behaviour, the separation behaviour becoming even worse at the 100 mg kg^?1 level. Acid value showed a slight increase with time. © 2002 Society of Chemical Industry     

Potato Starch Technology

Potato starch production encountered drastic changes during the last years, in particular in economics and substrate supply. Because of economically required reductions in subsidisation, production of potato starch will decrease. Changes in technology are characterised by savings in wash water and process water streams that are effected by increased efficiency introduced with new machinery and changed technological concepts. From an ecological point of view, an early and maximum fruit water separation (up to 95 %) based on dilution of gratings with process water and decanter separation allowed to reduce the fresh water supply to 0.4 to 0.5 m³/t of processed potatoes. For economical isolation of potato protein a correspondingly high protein recovery rate (up to 90 %) is essential. Concerning starch extraction, a minimum of 95 % is reached in modern potato starch plants, but optimum engineering (rasping, decanting, sieving) gives recovery rates of 97 to 98 %. In starch refinement, three-phase nozzle separators equipped with wash water supply and constructed for efficient displacement washing allow to achieve a fine fibre removal of 98 % within three separation stages and a final concentration of purified starch milk of 22 to 23°Bé. Potato protein isolates (protein content 83 to 85 %) are produced by isoelectric precipitation combined with heat coagulation while stringent solutions for treatment of de-proteinised fruit water are still lacking.     

Laboratory Wet‐Milling of Grain Sorghum With Abbreviated Steeping to Give Two Products

Short‐time and no‐time steeping were used in the wet‐milling of grain sorghum to give two products, starch in over 78% recovery (starch basis) plus the remaining grain solids. In the wet‐milling process 1.5 parts of fresh water were used per part of grain to compensate for drying and transfer losses. Starting with 100 g (dry solids) of commercial No.2 grain sorghum, steep time (1—3 h), steep temperature (25—60 °C), and coarse‐grinding speed (7, 500—12, 500 rpm with tip speed of 90.4—150.7 km/h) were varied in a model study; starch recovery, starch lightness (L*), and damaged starch were the responses. Grain sorghum was steeped with twice its weight of process water containing 0.2% sulfur dioxide and the steeped kernels were added to an equal volume of process water and the mixture was ground for 6 min in a Waring blender with blunt blades (d = 3.2 cm). The course‐ground material was sieved (opening 1190 μm) to collect the bran/germ, and the throughs were allowed to stand. The sedimented phase was finely ground by one pass through a plate mill, and the fine fiber removed by sieving (opening 73 μm). The slurry was adjusted to a specific gravity of 1.04, and the starch was separated from the protein fraction on a starch table. The protein fraction was combined with the steep‐liquor concentrate (54% solids) plus the bran/fiber and the fine‐fiber fractions to give the co‐product, which contained 70% moisture (wet basis, wb) and 27% protein (dry basis, db). In the surface response study, recovery of starch ranged from 57 to 89%, starch protein content from 0.4 to 0.5%, and lightness (L*) from 90 to 93. Damaged starch content was constant at around 0.4%. Commercial grain sorghum gave the highest starch recovery (90%) after steeping 2 h at 55 °C and coarse‐grinding at 10, 500 rpm; whereas a food‐grade, a white and a red sorghum gave 85, 84, and 80% recoveries, respectively. The four starches had lightness (L*) values of 93—94 and damaged starch contents of 0.4—0.6%. When the commercial grain sorghum was wet‐ground without steeping in 2 parts of water containing 0.2% sulfur dioxide, a 78% recovery of starch was obtained with L* 93.7 and starch damage 0.5%.     

Production and Properties of Spin‐Coated Cassava‐Starch‐Glycerol‐Beeswax Films

Cassava‐starch based polymer films containing glycerol as a plasticizer (1.0‐2.5‐5.0%, w/w) and different lipids as additives (paraffin, stearyl alcohol, and beeswax – 0.25‐0.5‐1.0%, w/w) were produced. Control films were produced by heating a mixture of glycerol, starch, and water, while treated films were produced by the addition of lipids/ ethanol solutions. The solutions were kept at around 70ºC during amalgamation, and once congealed, were placed in a vacuum oven for 1 h at 90ºC. The solutions were then spun on 7‐inch diameter non‐stick disks, allowed to dry, and conditioned at 23ºC and 50% RH before testing. Cassava starch‐glycerol‐beeswax films were successfully produced with a stable film structure at glycerol concentration equal or below 5% (w/w). Addition of glycerol and beeswax did not visually change the color of the films. Increasing glycerol content improved elongation while decreasing tensile strength. Increasing the glycerol concentration from 1.0 to 5.0% increased the water vapor permeability by 150% and addition of beeswax further increased these values by 250%.     

Separation of bread wheat flours into starch and gluten fractions: effect of water temperature alone or in combination with water to flour ratio

Two different commercial bread wheat flours (BF‐I, 65% extraction and BF‐V, 86% extraction) were separated into gluten and starch milk by making a dough, allowing some time for maturation, dispersing the dough in water and wet sieving/washing. The effect of using of warm water (20–45 °C) for dough making and washing on separation was studied for BF‐I flour at 640 g kg^?1 water to flour ratio of and 300 s maturation time, and the separation was found to improve with increase in temperature. The combined effects of water temperature (20–50 °C) and water to flour ratio (640–780 g kg^?1 for BF‐I and 620–870 g kg^?1 for BF‐V) were studied at 600 s maturation time. The quantities and dry matter contents of the gluten fraction and starch milk were measured; a sample of starch milk was centrifuged to obtain decantate, tailing and prime starch fractions, and the dry matter contents of each were determined. All the dried samples were also analysed for protein content, and the fractional recoveries of dry matter and protein in the gluten fraction, prime starch, tailings and decantate were calculated. The results indicated the optimum point for BF‐I flour to be the combination of optimum farinograph water absorption and 40 °C. BF‐V showed very poor separation behaviour within the ranges studied. At the optimum farinograph water absorption the use of warm water for dough making and 20 °C water for washing steps was also tried, but no significant improvement over the 20 °C results was obtained. © 2002 Society of Chemical Industry     

Changes in chemical composition during soybean seed development

This study examined the compositional change of five specialty soybean genotypes, which are low in oligosaccharides, high in oil, high in protein, large seeded or small seeded, along with two commercial cultivars, Jack and Ozark, during seed development and maturation. Seeds were sampled at 7-day intervals from initial seed formation to full maturity for approximately 8 weeks, and analysed for oil, protein, soluble saccharides, and starch. Although there were significant differences among the seven soybean genotypes in their chemical compositions, some compositional changes followed similar trends. Protein content decreased during the first 3–5 weeks after flowering and then gradually increased. Oil was accumulated rapidly during the early stages. The percentage of starch ranged from 6 to 15% in developing seeds, but declined sharply to 0.2–1% at maturity. Sucrose decreased during seed development and maturation, while non-digestible oligosaccharides (raffinose, stachyose, and verbascose) remained at low levels during early stage until 3 weeks before harvest and increased towards maturity. These findings provide valuable information for developing and selecting specialty soybean varieties for specific applications.     

A two-step air classification and electrostatic separation process for protein enrichment of starch-containing legumes

A two-step dry fractionation process was investigated that further enriches protein from starch-containing legumes. Legumes (pea, lentil, and chickpea) were subjected to milling, air classification, and subsequent triboelectrostatic separation. The air classification first removes starch, whereas the subsequent electrostatic separation removes fiber from the resulting protein concentrate. Successful enrichment was achieved with pea and lentil, but this was not the case for chickpea due to the smaller starch granules and higher fat content. The best conditions for pea were air classification at an air-classifier wheel speed of 8000 rpm. Subsequently, electrostatic separation was optimized with two passes. With this, a protein purity was obtained of 63.4 g/100 g dry basis and a yield of 15.8 g/100 g dry solids. For the overall two-step dry fractionation process, a protein-enriched fraction with a yield of 4.0 g/100 g pea could be obtained, leading to 7.8% of total protein recovered from yellow pea.Industrial relevanceTo enrich protein from starch-containing legumes a novel dry method combining air classification and electrostatic separation was developed. Compared to conventional wet extraction, this dry route is much less energy-consuming and preserves the native functionality of the proteins. By adding electrostatic separation to air classification, a higher pea protein purity (up to 63.4–67.6 g/100 g) could be obtained, which is higher than that obtained by air classification only (57.1 g/100 g). It is estimated that for an improved dry fractionation process with increased recovery of material, the yield and protein recovery may be further increased with factor ~ 2.8 compared to the current results.     

Characterisation of composite edible films based on wheat starch and whey‐protein isolate

Composite films prepared by casting wheat starch and whey‐protein isolate at proportions of 100–0%, 75–25%, 50–50%, 25–75% and 0–100% were characterised. Combination of both substances gave continuous and homogeneous films. The more the starch is in a film, the more dull is the appearance. The highest water adsorption was observed for pure whey‐protein films and the lowest for pure wheat starch films with the final water content of 0.264 and 0.324 g water g d.m.^?1, respectively. An exponential equation well fitted the experimental data of water vapour kinetics (R² ≥ 0.99). The highest values of thickness and elongation at break were observed for films obtained by blending of wheat starch and whey protein. With the increasing content of whey‐protein isolate, the values of the swelling index and tensile strength increased from 34.31% to 71.01% and from 2.29 to 8.90 MPa, respectively. The values of water vapour permeability depended on humidity conditions and decreased slightly with the increasing content of whey‐protein isolate.     

Rapid small‐scale starch isolation using a combination of ultrasonic sonication and sucrose density separation

The proposed rapid small‐scale starch isolation technique in the laboratory was a combination of dry grinding of grain, suspension of the resulting flour in extraction buffer, application of ultrasonic sonication, then separation by sucrose density centrifugation. Light microscopy of separated fractions showed intact starch granules in the pellet and proteins and damaged starch in the top layer. The extraction method yielded 61% starch from sorghum and 63% from maize. The isolated starch showed lower starch damage and proteins content than by the conventional method. The gelatinization enthalpy of isolated starch was slightly higher than by wet grinding conventional method. In addition to low amount of starting flour (100 mg) the new starch isolation method was performed in less than 2 h from dry grinded seed to dried starch. Thus, it could be a useful method for cereal chemists and plant genetists.     

Study on the physicochemical properties and in vitro digestibility of starch from yam with different drying methods

Four methods were applied to dry yam slices, and then, starches were isolated from dried yam slices. Starch isolated from fresh yam was as the study control, and physicochemical properties and in vitro digestibility of starches were studied. The results showed that the amylose content ranged from 12.62% to 28.25%, water‐binding capacity (WBC) from 111.67% to 262.88%, paste clarity from 2.1% to 6.23%, resistant starch (RS) from 66.60% to 88.49% and crystallinity from 11.27% to 25.52%. Compared with the control starch, hot air‐drying at 60 °C significantly decreased amylose content, paste clarity, RS and crystallinity, while increasing the WBC. Low levels of rapidly digestible starch and glucose and high RS levels were found in the starch from freeze‐drying yam. Digestibility of the starches was significantly correlated with amylose content, WBC, paste clarity and swelling power. The starch samples were divided into three groups by principal component analysis (PCA).     

A Simplified Isolation of High‐Amylose Maize Starch Using Neutral Proteases

Breeding projects aimed at increasing starch amylose would benefit by having a rapid starch extraction method requiring only non‐hazardous reagents and leaving the native granule intact for functional analyses. A study was, therefore, designed to investigate the use of a neutral protease for the removal of protein during the starch extraction process from the grain of high‐amylose corn. Sets of F2 ears presumed to be homozygous for the recessive amylose‐extender (ae) allele and segregating high amylose modifier gene(s) were used in the study and ranged in amylose content from 55% to around 70%, although several non‐mutant genotypes (˜25%) occurred because of visual misclassification of the ae kernels. Starches from samples were all initially extracted by grinding and filtering, then further treated in three ways including either 1) no protein removal, 2) toluene and saline washes or 3) use of neutral proteases. In general, amylose values corresponded among samples extracted using the three methods. Samples purified using proteases had higher mean amylose values (62.5%) attributed to the lower presence of contaminating protein compared to samples prepared with toluene (61%) and grinding/filtration only (57.5%). Little change occurred among the starches as a result of the protease treatments according to thermal properties obtained using differential scanning calorimetry. In addition, gel permeation chromatography profiles (GPC) were unaffected by this treatment. A low level of amylase activity from the protease was found which degraded less than 1% of the starch sample. The results demonstrated that this protease method gave an increased yield of starch with a quality similar to that of starch prepared with toluene.     

Original article: In vitro starch digestion and potassium release in sweet potato from Papua New Guinea†

Twenty samples of sweet potato from Papua New Guinea, made up of cultivars 3‐mun, Carot kaukau, Wahgi besta, Nillgai, Baiyer kaukau, and 1‐mun from three provinces, three farmers, and three locations, were subjected to an in vitro starch digestion procedure. Digestion of starch was studied by glucometry, while potassium release was monitored using electrochemistry. The potassium content of the nondigested samples ranged from 4 to 17 mg g^?1 dry solids, while the starch content was from 47 to 80 g per 100 g dry solids and independent of G × E effects. In vitro starch digestibility (2–75 g digested starch per 100 g dry starch) significantly (P < 0.05) varied with time in a nonlinear manner with biphasic digestograms. Potassium release was independent of time in in vitro gastric and pancreatic regions, but more potassium was released during pancreatic than gastric digestion. Results suggest differences in resistant starch and bioavailability of (micro)nutrients that could influence utilisation of sweet potato.     

Physical Stability of Octenyl Succinate–Modified Polysaccharides and Whey Proteins for Potential Use as Bioactive Carriers in Food Systems

The high cost and potential toxicity of biodegradable polymers like poly(lactic‐co‐glycolic)acid (PLGA) has increased the interest in natural and modified biopolymers as bioactive carriers. This study characterized the physical stability (water sorption and state transition behavior) of selected starch and proteins: octenyl succinate–modified depolymerized waxy corn starch (DWxCn), waxy rice starch (DWxRc), phytoglycogen, whey protein concentrate (80%, WPC), whey protein isolate (WPI), and α‐lactalbumin (α‐L) to determine their potential as carriers of bioactive compounds under different environmental conditions. After enzyme modification and particle size characterization, glass transition temperature and moisture isotherms were used to characterize the systems. DWxCn and DWxRc had increased water sorption compared to native starch. The level of octenyl succinate anhydrate (OSA) modification (3% and 7%) did not reduce the water sorption of the DWxCn and phytoglycogen samples. The Guggenheim–Andersen–de Boer model indicated that native waxy corn had significantly (P < 0.05) higher water monolayer capacity followed by 3%‐OSA‐modified DWxCn, WPI, 3%‐OSA‐modified DWxRc, α‐L, and native phytoglycogen. WPC had significantly lower water monolayer capacity. All Tg values matched with the solid‐like appearance of the biopolymers. Native polysaccharides and whey proteins had higher glass transition temperature (Tg) values. On the other hand, depolymerized waxy starches at 7%‐OSA modification had a “melted” appearance when exposed to environments with high relative humidity (above 70%) after 10 days at 23 °C. The use of depolymerized and OSA‐modified polysaccharides blended with proteins created more stable blends of biopolymers. Hence, this biopolymer would be suitable for materials exposed to high humidity environments in food applications.     

Starch from Alberta potatoes: wet-isolation and some physicochemical properties

Starch content of six varieties of Alberta-grown potato tubers was more than 16% (wet basis). The tubers were wet fractionated in the laboratory and starch was recovered. The starch recovery ranged from 61 to 67%. The composition of the potato juice/fruit water (dry matter, protein, ash and mineral content) and starch isolations (moisture, starch, protein, lipid, ash, phosphorous and amylose content) was determined. The physicochemical characterization of the potato starch isolations were done in terms of granule size distribution, crystallinity (X-ray diffractometry), gelatinization (differential scanning calorimetry) properties, swelling factor and the changes in viscosity during heating and cooling of starch-water slurry (Brabender viscography). Substantial differences in the starch content of the tubers, fruit water composition and starch physicochemical properties were observed between potato varieties.     

Starch Modification,Destructuration and Hydrolysis during O‐Formylation

The mixing of dry starch with 40 or 99% (v/v) formic acid (FA) produces an O‐formylation reaction which causes a combination of acid hydrolysis and starch destructuration. Moreover, this esterification reaction is highly exothermic in the presence of pure FA. When O‐formylation is performed at temperatures higher than 20°C, starch formate content is high (degree of substitution, DS, of 2.15 after 60 min at 105°C) but then molecular weight decreases (η_red ≶ 10 mL/g). Under thermally‐controlled conditions at 20°C in formic acid, degrees of substitution reach 1.5–1.6 after 6 h reaction times and polymer degradation seems to be limited (η_red = 110 to 140 mL/g). The degrees of substitution obtained in water/formic acid mixtures are below those in formic acid alone. The level of destructuration of starch in formic acid and water/formic acid mixtures was also evidenced by dynamic rheological measurements and optical microscopy. Plots of storage modulus (G’) versus frequency (ω) was used to characterize both the gelatinization and the gel destruction processes as a function of reaction temperature (T_r) and FA concentration.     

Wet‐fractionation of Phaseolus lunatus seeds: partial characterization of starch and protein

The optimum extraction conditions for integral use of Phaseolus lunatus seed, in alkaline medium, are 1:6 (w/v) flour:water ratio, pH 11 and a 1 h extraction time. Three main fractions were produced under these conditions: starch; protein isolate and fibrous residue by‐product. The yield is 288.4 g kg^?1 starch, 188.2 g kg^?1 protein isolate and the remaining quantity, fibrous residue. The starch has 98.4% purity, a 75 °C gelatinization temperature and high syneresis even at high concentrations. It also has high viscosity, good stability and middle retrogradation during the heating–cooling cycle. The protein isolate contains 711.3 g kg^?1 protein as well as 75.5 g lysine kg^?1 protein, 10.1 g methionine kg^?1 protein and 12.2 g tryptophan kg^?1 protein. Its in vitro digestibility is 79% with a 2.5 c‐PER. The fibrous residue contains 63 g kg^?1 of protein, 328.4 g kg^?1 of crude fiber and 567.3 g kg^?1 of NFE. Copyright © 2004 Society of Chemical Industry