不同冷轧状态的ELC-BH钢板连续退火再结晶规律

对不同压力率的ELC-BH钢板进行了连续退火试验。研究结果发现，随着冷轧压下率增加和冷轧板厚度减薄，ELC-BH钢板的连续退火再结晶过程提前并缩短，晶粒长达过程相对延长，这对于不同厚度产品的生产工艺调整十分重要。     

Effect of Processing Parameters on the Mechanical Properties of Interstitial Free Steel Subjected to Friction Stir Processing

In the present work, the effect of friction stir processing parameters on the mechanical properties of an interstitial free steel was studied. Four rotating speeds (800, 1250, 1600, 2000 rpm) and two traverse speeds (31.5 and 63 mm/min) were employed. On both sides of specimens, a nanograin layer with the thickness and nanograins of 150 μm and 50-100 nm were formed, respectively. For the specimen processed at rotating speed of 1600 rpm and the traverse speed of 31.5 mm/min, the maximum strength was achieved, which was about 80% increase in the strength comparing to that of base material. For constant traverse speed, the increase in the rotation speed from 800 to 1600 rpm led to a decrease in uniform and total elongation of friction stir processed samples. By contrast, when the rotating speed exceeded 1600 rpm, the uniform and total elongation was increased again, while there was a drop in strength. The results of microhardness indicate more than threefold increase in the hardness of the stirred zone comparing to that of base material.     

Influence of Lubrication on Springback in Air Bending Process of Interstitial Free Steel Sheet

This work aims at studying the influence of lubrication on springback in air bending of interstitial free steel sheets with three different orientations namely 0°, 45°, and 90° for the bending analysis. It is observed that lubrication on both punch and die shows the lowest springback compared to the dry conditions. The white grease is more effective in reducing the springback compared to dry and SAE30 oil. A statistical analysis was done to find out appropriate deviation of springback obtained from the experiments and from the material model. It is further noted that the springback exhibited a second-order polynomial relationship with the bend angle.     

Effect of Boron Concentration on Dynamic Recrystallization Behavior of Low-Carbon Steel

The dynamic recrystallization behavior of low-carbon steel containing three different amounts of boron(0.002,0.004,and 0.006 wt%) was systematically investigated under various experimental conditions.Low-carbon steel was exposed to temperatures ranging from 900 to 1100 °C,strain rates from 0.1 to 10 s-1,and inspection of the initial austenite grain size at 1150 °C.The resulting stress–strain curves are observed to possess two classifications of behavior,dynamic recovery and dynamic recrystallization,while the initial austenite grain size increases directly proportional to boron concentration.Additionally,the characteristic points of the flow curves were analyzed by regression method in which the peak and critical stresses decreased in response to an increase in boron composition,indicating that a softening effect appears with the addition of boron.On the contrary,peak and critical strains increased as boron content increased,indicating that boron has the ability to delay the onset of dynamic recrystallization.Lastly,the kinetics model of dynamic recrystallization for three boron-treated steels was established.     

Simulation of Deformation Texture Evolution During Multi Axial Forging of Interstitial Free Steel

Bulk texture measurement of multi-axial forged body center cubic interstitial free steel performed in this study using x-ray and neutron diffraction indicated the presence of a strong {101}〈111〉 single texture component. Viscoplastic self-consistent simulations could successfully predict the formation of this texture component by incorporating the complicated strain path followed during this process and assuming the activity of {101}〈111〉 slip system. In addition, a first-order estimate of mechanical properties in terms of highly anisotropic yield locus and Lankford parameter was also obtained from the simulations.     

加热速率和形变量对IF钢再结晶温度的影响

采用膨胀仪法研究了4种退火加热速率对不同冷形变量的IF钢再结晶温度的影响。IF钢的再结晶温度随加热速率的增加而提高,随变形量的增大而降低,如将膨胀曲线的微分最低点定为再结晶温度,在形变量为ε=1.2的条件下,当加热速率由20℃/h提高到400℃/h时,该钢的再结晶温度由645℃提高到664℃。当加热速率保持不变,形变量由0.8增大至1.2时,再结晶温度下降约10℃左右。     

再结晶对钢在铝液中形成的界面相稳定性影响

研究了钢的再结晶对热浸铝过程金属间化合物（IMCS）层的稳定性影响,结果表明：304不锈钢在热浸镀过程的再结晶结构重排造成该钢材表面形成了非保护性IMCS层,该合金的腐蚀动力学满足线性规律;再结晶程度较轻的410不锈钢表面形成了稳定且致密的Fe₂Al₅层,该层延缓了其在热浸铝过程的失效。钢材的再结晶对于热浸镀铝过程中界面金属间化合物的影响包括：（1）再结晶可降低IMCS的形核和生长能量,尤其是Fe₄Al₁₃相;（2）再结晶引起的晶粒沿密排方向排布可降低Al离子的扩散速率;（3）再结晶加剧了IMCS/钢界面处的应力失配,尤其是奥氏体钢。     

强变形量对Q215钢再结晶激活能的影响

研究了强变形量对Q215钢再结晶激活能的影响，结果表明，Q215钢再结晶激活能随其变形量的增加而减小。     

游离粒子对摩擦辅助电铸技术的影响

摩擦辅助电铸技术是采用不添加任何添加剂的标准电铸液,在阴阳极之间添加不导电的游离粒子,在电铸过程中运动的阴极带动游离粒子不断摩擦、挤压电铸层,可得到外观表面平整、光亮、无任何麻点、针眼、结瘤等缺陷的电铸层,其机械性能也非常优异.游离粒子在电铸过程中起到了至关重要的作用.选用不同直径的硅酸锆球,作为新工艺的摩擦介质,通过对比试验方法来研究游离粒子的直径对电铸层表面形貌、微观组织和机械性能的影响规律.试验结果表明,在摩擦辅助电铸过程中,游离粒子的直径对电铸层外表面质量影响非常明显.粒子直径过小,电铸工艺处于亚复合电铸状态,易造成电铸层起皮;直径太大,易导致电铸层摩擦不均匀;当粒子直径在0.4～2.0 mm之间时,能获得表面光亮、平整和强度较高的电铸层.     

再结晶退火温度对高强IF钢组织性能及织构的影响

研究了退火温度对高强IF钢组织性能及再结晶织构的影响。结果表明,随着退火温度的升高,铁素体晶粒长大,IF钢的抗拉强度下降,伸长率先增大后减小,r值逐渐增大;退火后表现为较强的{111}<110>和{111}<112>γ纤维织构,且强点集中在{111}<112>取向,退火温度为840℃时该两取向织构密度值均较大且相差较小。     

NM360钢再结晶规律的研究

采用阶梯试样轧制,研究了热轧过程中变形量和变形温度对NM360钢再结晶规律及混晶的影响。结果表明,增大变形量和提高变形温度均有利于奥氏体组织的均匀性;绘制再结晶区域图,变形量为60%时,NM360实验钢完全再结晶临界温度为1070℃,未再结晶临界温度为900℃;由于高含量Nb对奥氏体再结晶的强烈阻滞作用,实验钢完全再结晶、未再结晶临界温度大幅度提高;为获得优异的NM360钢组织性能,实验钢应在完全再结晶区进行轧制。     

高Nb微合金钢的静态再结晶行为研究

基于热模拟双道次压缩实验研究了高铌HTP合金钢奥氏体区变形后道次间隔时间内的软化行为，分析了变形温度与间隔时间对静态软化行为的影响，得出了实验钢的静态再结晶激活能，并建立了静态再结晶动力学模型。     

外加纳米SiC颗粒对Q235钢组织与硬度的影响

在实验室条件下通过对纳米颗粒进行预分散的方法,研究了向熔体中外加SiC纳米粉的可行性以及对Q235钢组织与性能的影响.结果表明,采用将超细颗粒预分散的方法可以将纳米SiC颗粒加入高温熔体中;外加纳米SiC颗粒在Q235钢熔体中可成为形核核心,对铸态组织起到明显细化作用;加入5%的纳米陶瓷颗粒和未加入纳米陶瓷颗粒的Q235铸态晶粒组织相比,晶粒组织大幅度细化;与原Q235钢的硬度相比,经纳米SiC粉体强化后的Q235钢的硬度明显增加,当纳米SiC的加入量为5%时,显微硬度的提高幅度高达147%.     

渗碳体粒子尺寸对低碳钢铁素体动态再结晶的影响

利用单向热压缩实验和OM、SEM、EBSD及TEM技术,研究了低碳钢铁素体晶粒尺寸相似、渗碳体粒子尺寸不同的两种原始组织在700℃、0.01 s-1条件下的组织演变过程,分析了渗碳体粒子尺寸对铁素体动态再结晶的影响.实验结果表明:变形过程中,在尺寸较大的渗碳体粒子附近容易产生大的应变梯度,通过粒子激发形核导致动态再结晶核心的形成.在变形初期,动态再结晶核心主要在尺寸大于1.0 μm的渗碳体粒子附近形成;随着应变量的增加,动态再结晶核心也可以在0.5-1.0 μm的渗碳体粒子附近形成;而小于0.3 μm的渗碳体粒子附近无法形成大的应变梯度,只能钉扎位错和亚晶界,阻碍动态回复和动态再结晶的发展.     

Q235钢静态再结晶行为的研究

利用热模拟试验机对Q235钢进行双道次压缩试验,通过研究其在静态变形过程中再结晶分数的变化规律,揭示不同因素对其静态再结晶的影响机制。结果表明,变形量增加,温度升高,原始奥氏体晶粒尺寸减小及应变速率提高,可加速Q235钢的静态再结晶过程。同时,通过降低变形温度和增加变形量可细化Q235钢奥氏体晶粒。     

AF1410钢动态再结晶行为研究

根据AF1410钢本征特性及热压缩模拟试验结果,建立了动态再结晶模型。根据动态再结晶模型,运用DEFORM软件对合金双锥试样热压缩过程进行模拟,并与双锥试样热压缩实验结果进行对比和验证分析。结果表明,试验结果与模拟计算结果相符性较好,基于AF1410钢高温变形动态再结晶模型的有限元模拟对其热变形过程中的再结晶程度有较好的预测性。     

GCr15轴承钢的再结晶规律研究

采用阶梯试样的方法并半定量统计了不同工艺条件下的GCr15轴承钢的再结晶晶粒个数,确定了其再结晶百分数.绘制了GCr15轴承钢冉结晶区域图.研究了变形温度及变形量对GCr15轴承钢的再结晶规律.结果表明:当变形温度低于900℃、变形量小于30%时.奥氏体处于完全未再结晶区;当变形温度超过1050℃、变形量大于50%时,奥氏体位于完全再结晶区.     

Tensile and Impact Toughness Properties of Gas Tungsten Arc Welded and Friction Stir Welded Interstitial Free Steel Joints

Welded regions of interstitial free (IF) steel grades in the vicinity of weld center exhibits larger grains because of the prevailing thermal conditions during weld metal solidification. This often causes inferior weld mechanical properties. In the present study, tensile properties, charpy impact toughness, microhardness, microstructure, lowest hardness distribution profile, and fracture surface morphology of the gas tungsten arc welded (GTAW) and friction stir welded joints were evaluated, and the results are compared. From this investigation, it is found that friction stir welded joint of IF steel showed superior tensile and impact properties compared with GTAW joint, and this is mainly due to the formation of very fine, equiaxed microstructure in the weld zone.     

微钙钢中第二相粒子细化晶粒效果的研究

通过热处理试验、热模拟试验以及埋弧焊试验,研究了微钙钢中的第二相粒子对奥氏体晶粒的细化效果。结果表明:在热处理条件下微钙钢的奥氏体晶粒尺寸随保温时间的延长而增大,但增大幅度较小;热模拟条件下微钙钢当t8/5=80 s时,模拟CGHAZ的奥氏体晶粒尺寸为80μm,t8/5=200 s时约为110μm,细化效果明显;焊接条件下,未加钙钢CGHAZ的晶粒平均尺寸约为400μm,微钙钢CGHAZ平均晶粒尺寸约为120μm,细化效果显著。微钙钢中的第二相粒子能够有效地细化奥氏体晶粒。     

内磁屏蔽钢再结晶软化曲线拟合与组织分析

试验测试和观察了不同卷曲温度下生产的内磁屏蔽钢带的显微组织和硬度，并对硬度数据按Boltzmann函数模型拟合静态再结晶软化曲线。从而求得静态再结晶温度为628℃左右；在高于静态再结晶温度的卷曲温度下，热变形组织得到明显改善，不同方向晶粒尺寸非常接近，这进一步证实曲线拟合所得结果的可靠性；在680℃卷曲温度下轧向与板向组织晶粒平均尺寸分别为65.4μm和66.9μm，尾部组织与头部的相比存在较多未长大的形核晶粒。