The effect of CO<Subscript>2</Subscript> or steam partial pressure in the regeneration of solid sorbents on the CO<Subscript>2</Subscript> capture efficiency in the two-interconnected bubbling fluidized-beds system

The effect of CO₂ or steam partial pressure in the regeneration of CO₂ solid sorbents was studied in the two-interconnected bubbling fluidized-beds system. Potassium-based dry solid sorbents, which consisted of 35 wt% K₂CO₃ for CO₂ sorption and 65 wt% supporters for mechanical strength, were used. To investigate the CO₂ capture efficiency of the regenerated sorbent after the saturated sorbent was regenerated according to the CO₂ or steam partial pressure in the regeneration, the mole percentage of CO₂ in the regeneration gas was varied from 0 to 50 vol% with N₂ balance and that of steam was varied from 0 to 100 vol% with N₂ balance, respectively. The CO₂ capture efficiency for each experimental condition was investigated for one hour steady-state operation with continuous solid circulation between a carbonator and a regenerator. The CO₂ capture efficiency decreased as the partial pressure of CO₂ in the fluidization gas of the regenerator increased, while it increased as that of steam increased. When 100 vol% of steam was used as the fluidization gas of the regenerator, the CO₂ capture efficiency reached up to 97% and the recovered CO₂ concentration in the regenerator was around 95 vol%. Those results were verified during 10-hour continuous experiment.     

Effects of alkali-metal carbonates and nitrates on the CO<Subscript>2</Subscript> sorption and regeneration of MgO-based sorbents at intermediate temperatures

The effects of alkali-metal carbonates and nitrates on the CO₂ sorption and regeneration of MgO-based sorbents were investigated in the presence of 10 vol% CO₂ and 10 vol% H₂O in an intermediate temperature range, 300 to 450 °C. The CO₂ capture capacities of the MgO-based sorbents promoted with Na₂CO₃ and K₂CO₃ were 9.7 and 45.0 mg CO₂/g sorbent, respectively. On the other hand, a MgO-based sorbent promoted with both Na₂CO₃ and NaNO₃ exhibited the highest CO₂ capture capacity of 97.4mg CO₂/g sorbent at 200 °C in 10 vol% CO₂, which was almost ten-times greater than that of the MgO-based sorbent promoted with Na₂CO₃. The CO₂ sorption rate of these sorbents was higher than that of the MgO-based sorbents promoted with alkali-metal nitrates due to the formation of Na₂Mg(CO₃)₂ or K₂Mg(CO₃)₂ by the alkali-metal carbonate and the eutectic reaction of the alkali-metal nitrates. In addition, the reproducibility problem of double-salt sorbents obtained by the precipitation method was completely resolved by impregnating MgO with alkali-metal carbonates and nitrates. Furthermore, we found that their desorption temperatures are lower than those of the MgO-based sorbents promoted with alkali-metal carbonates due to the eutectic reaction during the regeneration process.     

Development of new alumina-modified sorbents for CO2 sorption and regeneration at temperatures below 200 °C

A new regenerable alumina-modified sorbent was developed for CO₂ capture at temperatures below 200 °C. The CO₂ capture capacity of a potassium-based sorbent containing Al₂O₃ (KAlI) decreased during multiple CO₂ sorption (60 °C) and regeneration (200 °C) tests due to the formation of the KAl(CO₃)(OH)₂ phase, which could be converted into the original K₂CO₃ phase above 300 °C. However, the new regenerable potassium-based sorbent (Re-KAl(I)) maintained its CO₂ capture capacity during multiple tests even at a regeneration temperature of 130 °C. In particular, the CO₂ capture capacity of the Re-KAl(I)60 sorbent which was prepared by the impregnation of Al₂O₃ with 60 wt.% K₂CO₃ was about 128 mg CO₂/g sorbent. This excellent CO₂ capture capacity and regeneration property were due to the characteristics of the Re-KAl(I) sorbent producing only a KHCO₃ phase during CO₂ sorption, unlike the KAlI30 sorbent which formed the KHCO₃ and KAl(CO₃)(OH)₂ phases even at 60 °C. This result was explained through the structural effect of the support containing the KAl(CO₃)(OH)₂ phase which was prepared by impregnation of Al₂O₃ with K₂CO₃ in the presence of CO₂.     

Regenerable MgO-based sorbents for high-temperature CO2 removal from syngas: 1. Sorbent development, evaluation, and reaction modeling

Highly reactive and mechanically strong low-cost regenerable MgO-based sorbents were prepared by modification of dolomite which involved partial calcinations followed by impregnation with a potassium-based salt. The sorbents are capable of removing CO₂ from gasification-based processes such as Integrated Gasification Combined Cycle (IGCC). The sorbents have high reactivity and good capacity toward CO₂ absorption in the temperature range of 300-450 °C at 20 atm. and can be easily regenerated at 500 °C. The reaction appears to be first order with respect to CO₂ concentration with an activation energy of 44 kJ/mol. The reactivity and the absorption capacity of the sorbents increase with increasing temperature, as long as the partial pressure of CO₂ is above the equilibrium value for sorbent carbonation. The reactivity of the sorbents appears to improve in the presence of steam, which is likely due to the increase in the BET surface area and the porosity of the sorbent. A two-zone expanding grain model, consisting of a high-reactivity outer shell and a low-reactivity inner core is shown to provide an excellent fit to the TGA experimental data on sorbent carbonation at various operating conditions.     

Structure Effects of Potassium-Based TiO2 Sorbents on the CO2 Capture Capacity

The CO₂ absorption properties of potassium-based TiO₂ sorbents prepared by calcining at various temperatures from 300 to 700 °C under N₂ and air were investigated in a fixed bed reactor at 60 °C. The CO₂ capture capacity of the sorbent was changed dramatically depending on the structure of the sorbent, which was affected by calcination atmosphere, as well as calcination temperature.     

Sorption-enhanced water gas shift reaction by sodium-promoted calcium oxides

The water gas shift reaction was evaluated in the presence of novel carbon dioxide (CO₂) capture sorbents, both alone and with catalyst, at moderate reaction conditions (i.e., 300-600 °C and 1-11.2 atm). Experimental results showed significant improvements to carbon monoxide (CO) conversions and production of hydrogen (H₂) when CO₂ sorbents are incorporated into the water gas shift reaction. Results suggested that the performance of the sorbent is linked to the presence of a Ca(OH)₂ phase within the sorbent. Promoting calcium oxide (CaO) sorbents with sodium hydroxide (NaOH) as well as pre-treating the CaO sorbent with steam appeared to lead to formation of Ca(OH)₂, which improved CO₂ sorption capacity and WGS performance. Results suggest that an optimum amount of NaOH exists as too much leads to a lower capture capacity of the resultant sorbent. During capture, the NaOH-promoted sorbents displayed a high capture efficiency (nearly 100%) at temperatures of 300-600 °C. Results also suggest that the CaO sorbents possess catalytic properties which may augment the WGS reactivity even post-breakthrough. Furthermore, promotion of CaO by NaOH significantly reduces the regeneration temperature of the former.     

Acidification Optimization and Granulation of a Steel‐Slag‐Derived Sorbent for CO2 Capture

Steel slag was used as a low‐cost feedstock to prepare CaO‐based sorbents for CO₂ capture by acidification treatment, and the acidification process was optimized. Four main acidification parameters (i.e., extraction time, extraction temperature, acetic acid concentration, and solid/liquid ratio) were investigated. The solid/liquid ratio and extraction time are the most important factors that affect the CO₂ capture capacity and stability of the sorbents. The CO₂ sorption performance of optimal steel‐slag‐derived sorbent is more stable than that of naturally occurring limestone, due to the low Si/Ca ratio and the presence of MgO with high anti‐sintering ability. CaO‐based pellets with high resistance to attrition and compression were produced by extrusion of the steel‐slag‐derived sorbent powders.     

Enhanced cyclic stability of CO<Subscript>2</Subscript> adsorption capacity of CaO-based sorbents using La<Subscript>2</Subscript>O<Subscript>3</Subscript> or Ca<Subscript>12</Subscript>Al<Subscript>14</Subscript>O<Subscript>33</Subscript> as additives

To improve the stability of CaO adsorption capacity for CO₂ capture during multiple carbonation/calcination cycles, modified CaO-based sorbents were synthesized by sol-gel-combustion-synthesis (SGCS) method and wet physical mixing method, respectively, to overcome the problem of loss-in-capacity of CaO-based sorbents. The cyclic CaO adsorption capacity of the sorbents as well as the effect of the addition of La₂O₃ or Ca₁₂Al₁₄O₃₃ was investigated in a fixed-bed reactor. The transient phase change and microstructure were characterized by X-ray diffraction (XRD) and field emission scanning electron microscopy (FSEM), respectively. The experimental results indicate that La₂O₃ played an active role in the carbonation/calcination reactions. When the sorbents were made by wet physical mixing method, CaO/Ca₁₂Al₁₄O₃₃ was much better than CaO/La₂O₃ in cyclic CO₂ capture performance. When the sorbents were made by SGCS method, the synthetic CaO/La₂O₃ sorbent provided the best performance of a carbonation conversion of up to 93% and an adsorption capacity of up to 0.58 g-CO₂/g-sorbent after 11 cycles.     

Effect of water pretreatment on CO<Subscript>2</Subscript> capture using a potassium-based solid sorbent in a bubbling fluidized bed reactor

A bubbling fluidized bed reactor was used to study CO₂ capture from flue gas by using a potassium-based solid sorbent, sorbKX35 which was manufactured by the Korea Electric Power Research Institute. A dry sorbent, sorbKX35, consists of K₂CO₃ for absorption and supporters for mechanical strength. To increase initial CO₂ removal, some amount of H₂O was absorbed in the sorbent before injecting simulated flue gas. It was possible to achieve 100% CO₂ removal for more than 10 minutes at 60°C and a residence time of 2 s with H₂O pretreatment. When H₂O pretreatment time was long enough to convert K₂CO₃ of sorbKX35 into K₂CO₃ · 1.5H₂O, CO₂ removal was excellent. The results obtained in this study can be used as basic data for designing and operating a large scale CO₂ capture process with two fluidized bed reactors. This work was presented at the 6 ^th Korea-China Workshop on Clean Energy Technology held at Busan, Korea, July 4–7, 2006.     

Increasing Porosity of Molded Calcium‐Based Sorbents by Glucose Templating for Cyclic CO2 Capture

With the aim to enhance the CO₂ capture capacity and anti‐attrition property of CaO‐based sorbents simultaneously, a novel CaO‐based sphere was prepared by extrusion‐spheronization using Ca(OH)₂ powder with glucose templating. The CO₂ capture characteristics and attrition resistance property of the sorbent were examined and the microstructure of the sorbents was analyzed. The results demonstrate that the obtained spherical sorbents exhibit an outstanding anti‐attrition performance compared to limestone sorbent. After 100 cycles, all of the templated sorbents hold a CO₂ capture capacity of more than one time higher than that of limestone. The optimum templating rate of glucose in the sorbent was 1–5 wt %.     

Synthesis of highly efficient,structurally improved Li4SiO4 sorbents for high-temperature CO2 capture

Li₄SiO₄ sorbents for high-temperature CO₂ removal have drawn extensive attention owing to their potential application in carbon capture and storage (CCS). The major challenge in the application lies in the poor CO₂ capture performance under realistic conditions of low CO₂ concentrations, owing to the dense structure and poor porosity. In this work, Li₄SiO₄ sorbents were prepared with porous micromorphologies and large contact areas using a variety of organometallic Li-precursors, achieving fast CO₂ sorption kinetics, high capacity and excellent cyclic stability at a low CO₂ concentration (15?vol%). It was found that a high conversion of ~?74% was maintained for pure Li₄SiO₄ even after 100 sorption/desorption cycles. Moreover, by doping with Na₂CO₃ to reduce the CO₂ diffusion resistance, the conversion of the sorbent was further enhanced to 93.2%. The enhancement mechanism of alkali carbonate have been proven here to be ascribed to the formation of the eutectic melt of Li/Na carbonates, the existence and function of which has been confirmed in this study.     

Economical assessment of competitive enhanced limestones for CO2 capture cycles in power plants

CO₂ capture systems based on the carbonation/calcination loop have gained rapid interest due to promising carbonator CO₂ capture efficiency, low sorbent cost and no flue gases treatment is required before entering the system. These features together result in a competitively low cost CO₂ capture system. Among the key variables that influence the performance of these systems and their integration with power plants, the carbonation conversion of the sorbent and the heat requirement at calciner are the most relevant. Both variables are mainly influenced by CaO/CO₂ ratio and make-up flow of solids. New sorbents are under development to reduce the decay of their carbonation conversion with cycles. The aim of this study is to assess the competitiveness of new limestones with enhanced sorption behaviour applied to carbonation/calcination cycle integrated with a power plant, compared to raw limestone. The existence of an upper limit for the maximum average capture capacity of CaO has been considered. Above this limit, improving sorbent capture capacity does not lead to the corresponding increase in capture efficiency and, thus, reduction of CO₂ avoided cost is not observed. Simulations calculate the maximum price for enhanced sorbents to achieve a reduction in CO₂ removal cost under different process conditions (solid circulation and make-up flow). The present study may be used as an assessment tool of new sorbents to understand what prices would be competitive compare with raw limestone in the CO₂ looping capture systems.     

Effect of bed height on the carbon dioxide capture by carbonation/regeneration cyclic operations using dry potassium-based sorbents

The effect of bed height on CO₂ capture was investigated by carbonation/regeneration cyclic operations using a bubbling fluidized bed reactor. We used a potassium-based solid sorbent, SorbKX35T5 which was manufactured by the Korea Electric Power Research Institute. The sorbent consists of 35% K₂CO₃ for absorption and 65% supporters for mechanical strength. We used a fluidized bed reactor with an inner diameter of 0.05 m and a height of 0.8 m which was made of quartz and placed inside of a furnace. The operating temperatures were fixed at 70 °C and 150 °C for carbonation and regeneration, respectively. The carbonation/regeneration cyclic operations were performed three times at four different L/D (length vs diameter) ratios such as one, two, three, and four. The amount of CO₂ captured was the most when L/D ratio was one, while the period of maintaining 100% CO₂ removal was the longest as 6 minutes when L/D ratio was three. At each cycle, CO₂ sorption capacity (g CO₂/g sorbent) was decreased as L/D ratio was increased. The results obtained in this study can be applied to design and operate a large scale CO₂ capture process composed of two fluidized bed reactors. This work was presented at the 7 ^th China-Korea Workshop on Clean Energy Technology held at Taiyuan, Shanxi, China, June 26–28, 2008.     

Simplified synthesis of K<Subscript>2</Subscript>CO<Subscript>3</Subscript>-promoted hydrotalcite based on hydroxide-form precursors: Effect of Mg/Al/K<Subscript>2</Subscript>CO<Subscript>3</Subscript> ratio on high-temperature CO<Subscript>2</Subscript> sorption capacity

Hydrotalcite was synthesized from hydroxide-form precursors to prepare a novel high-temperature CO₂ sorbent, and the effect of Mg/Al ratio on CO₂ sorption was studied. To enhance the CO₂ sorption capacity of the sorbent, K₂CO₃ was coprecipitated during the synthetic reaction. X-ray diffraction analysis indicated that the prepared samples had a well-defined crystalline hydrotalcite structure, and confirmed that K₂CO₃ was successfully coprecipitated in the samples. The morphology of the hydrotalcite was confirmed by scanning electron microscopy, and N₂ adsorption analysis was used to estimate its surface area and pore volume. In addition, thermogravimetric analysis was used to measure its CO₂ sorption capacity, and the results revealed that the Mg: Al: K₂CO₃ ratio used in the preparation has an optimum value for maximum CO₂ sorption capacity.     

Al<Subscript>2</Subscript>O<Subscript>3</Subscript> and CeO<Subscript>2</Subscript>-promoted MgO sorbents for CO<Subscript>2</Subscript> capture at moderate temperatures

A series of Al₂O₃ and CeO₂ modified MgO sorbents was prepared and studied for CO₂ sorption at moderate temperatures. The CO₂ sorption capacity of MgO was enhanced with the addition of either Al₂O₃ or CeO₂. Over Al₂O₃-MgO sorbents, the best capacity of 24.6 mg- CO₂/g-sorbent was attained at 100 °C, which was 61% higher than that of MgO (15.3 mg-CO₂/g-sorbent). The highest capacity of 35.3 mg-CO₂/g-sorbent was obtained over the CeO₂-MgO sorbents at the optimal temperature of 200 °C. Combining with the characterization results, we conclude that the promotion effect on CO₂ sorption with the addition of Al₂O₃ and CeO₂ can be attributed to the increased surface area with reduced MgO crystallite size. Moreover, the addition of CeO₂ increased the basicity of MgO phase, resulting in more increase in the CO₂ capacity than Al₂O₃ promoter. Both the Al₂O₃-MgO and CeO₂-MgO sorbents exhibited better cyclic stability than MgO over the course of fifteen CO₂ sorption-desorption cycles. Compared to Al₂O₃, CeO₂ is more effective for promoting the CO₂ capacity of MgO. To enhance the CO₂ capacity of MgO sorbent, increasing the basicity is more effective than the increase in the surface area.

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Reactivity stabilization and capacity study of fabricated alumina and zirconia-supported CaO-based sorbents for high-temperature CO2 capture in a fixed-bed reactor

Calcium looping process is a promising approach for CO₂ capture from the flue gas of fossil fuel power plants and the cement industry. Even though the advantages of calcium-based sorbents are low cost and high uptake capacity, they suffer from low durability during cycles. Modified sorbents were fabricated by adding alumina and zirconia and the mixture of alumina and zirconia to calcium oxide via the co-precipitation method. The performance of synthesized sorbents in terms of stability and CO₂ capture capacity were evaluated using a fixed bed reactor in various CO₂ sorption/desorption cycles. The sorbents were fabricated by a co-precipitation methodology using 10% binders (alumina and/or silica). X-ray diffraction (XRD), BET/BJH, and scanning electron microscopy (SEM) were conducted for characterization of synthesized sorbents. CaO-10% ZrO₂ showed the best performance among the fabricated sorbents in terms of stability during 5 cycles and CO₂ capacity (14 mmol CO₂/g sorbent). The formation of CaZrO₃ with a perovskite structure and high-temperature resistance could be attributed to well performance of zirconia-supported sorbent. On the other hand, no sign of aluminum zirconate formation was approved in XRD analysis for the fabricated sorbent using mixed binders of zirconia and alumina to enhance its stability during cycles.     

The effect of HCl and H<Subscript>2</Subscript>O on the H<Subscript>2</Subscript>S removing capacities of Zn-Ti-based desulfurization sorbents promoted by cobalt and nickel oxide

The sulfur removing capacities of various Zn-Ti-based sorbents were investigated in the presence of H₂O and HCl at high-(sulfidation, 650 °C; regeneration, 800 °C) and medium-(sulfidation, 480 °C; regeneration, 580 °C) temperature conditions. The H₂O effect of all sorbents was not observed at high-temperature conditions. At mediumtemperature conditions, the reaction rate of ZT (Zn/Ti : 1.5) sorbent decreased with the level of H₂O concentration, while modified (ZTC, ZTN) sorbents were not affected by the water vapor. HCl vapor resulted in the deactivation of ZT sorbent with a cycle number at high-temperature due to the production of ZnCl₂ while the sulfur removing capacities of ZTC and ZTN sorbents were maintained during 4–5 cyclic tests. In the case of medium-temperature conditions, ZT sorbent was poisoned by HCl vapor while cobalt and nickel added to ZT sorbent played an important catalytic role to prevent from being poisoned by HCl due to providing heat, emitted when these additives quickly react with H₂S even at medium-temperature conditions, to the sorbents     

CO and CO<Subscript>2</Subscript> methanation over Ni catalysts supported on alumina with different crystalline phases

The effect of alumina crystalline phases on CO and CO₂ methanation was investigated using alumina-supported Ni catalysts. Various crystalline phases, such as α-Al₂O₃, θ-Al₂O₃, δ-Al₂O₃, η-Al₂O₃, γ-Al₂O₃, and κ-Al₂O₃, were utilized to prepare alumina-supported Ni catalysts via wet impregnation. N₂ physisorption, H₂ chemisorption, temperature-programmed reduction with H₂, CO₂ chemisorption, temperature-programmed desorption of CO₂, and X-ray diffraction were employed to characterize the catalysts. The Ni/θ-Al₂O₃ catalyst showed the highest activity during both CO and CO₂ methanation at low temperatures. CO methanation catalytic activity appeared to be related to the number of Ni surface-active sites, as determined by H₂-chemisorption. During CO₂ methanation, Ni dispersion and the CO₂ adsorption site were found to influence catalytic activity. Selective CO methanation in the presence of excess CO₂ was performed over Ni/γ-Al₂O₃ and Ni/δ-Al₂O₃; these substrates proved more active for CO methanation than for CO₂ methanation.     

Novel‐doped zinc oxide sorbents for low temperature regenerable desulfurization applications

Eight metal oxide sorbents including transition metal doped ZnO/SiO₂ sorbents and ZnO/SiO₂ were prepared by incipient wetness impregnation for regenerable desulfurization applications at low temperatures (i.e. room temperature). Among them, copper‐doped sorbent (Cu‐ZnO/SiO₂) demonstrated the highest saturation sulfur capacity of 0.213 g sulfur/g ZnO (54% of the theoretical capacity), which is twice that of ZnO/SiO₂ sorbent. Compared with ZnO/SiO₂, Cu‐ZnO/SiO₂ demonstrated superior desulfurization performance in a wide temperature range of 20–400°C. Due to the use of porous SiO₂ support, Cu‐ZnO/SiO₂ is highly regenerable. It can be easily regenerated in air at low temperatures, ca. 300–550°C, which are much lower than the typical regeneration temperatures of commercial ZnO sorbents. Cu‐ZnO/SiO₂ maintained its sulfur capacity during 10 cycles of regeneration/sulfidation. © 2010 American Institute of Chemical Engineers AIChE J, 2010     

The effect of water on the activation and the CO2 capture capacities of alkali metal-based sorbents

Alkali metal-based sorbents were prepared by the impregnation either of potassium carbonate (K₂CO₃) or of sodium carbonate (Na₂CO₃) on the supports (activated carbon (AC) and Al₂O₃). The CO₂ absorption and regeneration properties were measured in a fixed bed reactor at the low temperature conditions (CO₂ absorption at 60 ‡C and regeneration at 150 °C). The potassium carbonate which was supported on the activated carbon (K₂CO₃/AC) was clarified as a leading sorbent, of which the total CO₂ capture capacity was higher than those of other sorbents. This sorbent was completely regenerated and transformed to its original phase by heating the used sorbent. The activation process before CO₂ absorption needed moisture nitrogen containing 1.3–52 vol% H₂O for 2 hours either at 60 ‡C or at 90 °C. The activation process played an important role in CO₂ absorption, in order to form new active species defined as K₂CO₃· 1.5 H₂O, by X-ray diffraction. It was suggested that the new active species (K₂CO₃·1.5H₂O) could be formed by drying the K₄H₂(CO₃)3·1.5H₂O phase formed after pre-treatment with excess water.