A feature-based approach towards an integrated product model including conceptual design information

Due to the highly complex and informal data that has to be managed in the conceptual design this early design phase still lacks of suitable computer support. Furthermore, existing approaches towards a computer aided conceptual design are insufficiently integrated with the downstream applications of the product development process. The paper therefore introduces an approach towards a feature-based integrated product model that incorporates a feature-based representation scheme for capturing product semantics handled in the conceptual design phase and links early design with part and assembly modelling.     

Design information retrieval: a thesauri-based approach for reuse of informal design information

Information is integral to the engineering design process, and gaining access to design knowledge is critical to effective design decision-making. This paper considers the indexing and retrieval of informal, unstructured information captured from electronic design logbooks. One of the key observations of informal design information is its evolutionary nature over time. While this characteristic makes informal information a rich source for reuse, it also makes it difficult to employ traditional information retrieval (IR) approaches. The work described in this paper is based on a framework developed specifically for the information handling requirements of designers. This manual method for indexing information is adapted to meet the evolutionary nature of design through the development of thesauri for design context. Several approaches to building thesauri are examined, including manual and automated methods. It is found that manual methods provide a high level of IR performance, but also have high overhead requirements. Machine methods, however, may provide a viable, low overhead alternative.

一种实现PDM产品结构管理的扩展产品结构树

对设计过程进行分析，针对设计活动，产品信息和设计人员３个要素，提出一种扩展的产品结构树，能反映产品数据的过程相关性，以此为基础，建立ＰＤＭ中产品结构管理的功能结构，并讨论了产品结构管理与ＰＤＭ的集成关系。     

A framework to integrate design knowledge reuse and requirements management in engineering design

This paper presents a framework to integrate requirements management and design knowledge reuse. The research approach begins with a literature review in design reuse and requirements management to identify appropriate methods within each domain. A framework is proposed based on the identified requirements. The framework is then demonstrated using a case study example: vacuum pump design. Requirements are presented as a component of the integrated design knowledge framework. The proposed framework enables the application of requirements management as a dynamic process, including capture, analysis and recording of requirements. It takes account of the evolving requirements and the dynamic nature of the interaction between requirements and product structure through the various stages of product development.     

A Model for the Flow of Design Information in Product Development

The complexity of modern products and design tools has made the exchange of design information more complex. It is widely recognised that the seamless capture, storage, and retrieval of design information is one of the major challenges for the next generation of computer aided design tools. This paper presents a model for the flow of design information that is sufficiently formal to eventually support a semantics-based approach for developing information exchange standards. The model classifies design information into various types, organises these types into information states and levels of abstraction, and identifies the various transformations that operate within and between the information states. The model’s ability to support a variety of design process models is illustrated by applying it to the Systems Integration of Manufacturing Applications (SIMA) design process model, and the model is then applied to a design example.     

A methodology to redesign heterogeneous product portfolios as homogeneous product families

This paper presents a methodology to redesign heterogeneous product portfolios as homogeneous product families. A heterogeneous portfolio is one that has no common components, or shares a minimum number of components. The methodology proposed to homogenize the portfolio begins by analyzing the current product offerings to determine customer needs and functions. Then, a granulation process is initiated to remove redundancies, and identify physical function carriers to deliver the required functions. Next, function carriers are grouped on the basis of their functional commonalities into groups for parallel development. The applicability and the use of the methodology are illustrated through the redesign of an existing heterogeneous ‘office furniture’ product portfolio.     

Design for adaptability (DFAD)—a new concept for achieving sustainable design

This paper discusses the concepts associated with a new methodology, design for adaptation (DFAD), under development for achieving advanced sustainable designs. The DFAD methodology concept is based on the hypothesis that product life ends because a product is unable to adapt to change. A product may be retired for myriad reasons including that it is broken, out of style, or has become inefficient due to technology obsolescence. In these cases, the product was not able to adapt to change—it was unable to self-heal, it could not modify or reconfigure to meet changing fashion needs, or it could not be upgraded, for physical or economic reasons, to utilize new technology. To address these and similar issues, we are developing the DFAD methodology. DFAD is based on classical control theory and products are conceptualized and modeled as dynamic systems with feedback control strategies to respond, or adapt, effectively to changes in product performance criteria. The DFAD concept takes into account that changing performance requirements may be based on physical, cultural, environmental, and/or economic considerations, among others.     

A PDES/STEP-based model and system for concurrent integrated design and assembly planning

Product data exchange and interfacing between different CAD/CAM systems are of great importance to the development of concurrent integrated design environments and computer integrated manufacturing systems. This paper presents a STEP-based method and system for concurrent integrated design and assembly planning. An integrated object model for mechanical systems and assemblies is first defined by a hierarchy of structure, geometry and feature. The structure is represented as a component-connector or joint multi-level graph with both hierarchical functional and assembly relations. These hierarchical relation models are then used for uniformly describing their causal relations both for assembly level and feature based single part level. The generic product assembly model is organized according to STEP, using mostly the entities of integrated resources and partly self-defined entities, which are necessary for design and assembly planning. Based on the generic product assembly model, STEP-based strategies and agent concepts are used for agent-based concurrent integration of design and assembly planning. A prototype system, consisting of a CAD system, a product modeling system, an assembly planning system, and an assembly evaluation system is developed, in which product data can be exchanged between these subsystems. Details about the implementation of the system are addressed. The integrated design and assembly planning system can support the introduction of a new product. The results of assembly planning are feedback to the stage of assembly design to improve on the design. A case study is carried out for assembly-oriented design of a gearbox, to illustrate the proposed approach and to validate the developed system.     

Fostering continuous innovation in design with an integrated knowledge management approach

In the global competition, companies are propelled by an immense pressure to innovate. The trend to produce more new knowledge-intensive products or services and the rapid progress of information technologies arouse huge interest on knowledge management for innovation. However the strategy of knowledge management is not widely adopted for innovation in industries due to a lack of an effective approach of their integration. This study aims to help the designers to innovate more efficiently based on an integrated approach of knowledge management. Based on this integrated approach, a prototype of distributed knowledge management system for innovation is developed. An industrial application is presented and its initial results indicate the applicability of the approach and the prototype in practice.     

A form verification system for the conceptual design of complex mechanical systems

This paper presents a summary of research into the development and implementation of a domain-independent, computer-based model for the conceptual design of complex mechanical systems [1]. The creation of such a design model includes the integration of four major concepts: (1) the use of a graphical display for visualizing the conceptual design attributes: (2) the proper representation of the complex data and diverse knowledge reguired to design the system; (3) the integration of quality design methods into the conceptual design: (4) the modeling of the conceptual design process as a mapping between functions and forms. Using the design of an automobile as a case study, a design environment was created which consisted of a distributed problem-solving paradigm and a parametric graphical display. The requirements of the design problem with respect to data representation and design processing were evaluated and a process model was specified. The resulting vehicle design system consists of a tight integration between a blackboard system and a parametric design system. The completed system allows a designer to view graphical representations of the candidate conceptual designs that the blackhoard system generates.     

Review: An information management system for informal design data

Engineering information management may be divided into formal information management, which involves data modelling, data exchange and transaction handling, and informal information management, which is concerned with the organisation and delivery of design advice and design parameter data. This paper describes a system, called Review, which has been developed for the management of informal design information from multiple sources. The system uses a hybrid hypertext/database approach to provide for the indexing and viewing of information sources using arbitrary attribute sets, and for the establishment of relationships between information entities using both static and dynamic links in a hypertext framework. Information may be accessed both by query and by browsing along relationships in the hypertext network. The paper presents an overview of the system design, and examples of its application to design advisory systems and documentation.     

Modeling design objects in CAD system for Service/Product Engineering

This paper proposes a new type of service CAD system utilized in Service/Product Engineering (SPE), a much-needed and novel engineering discipline within the background of servicification. In this research a design-object model was defined, and a prototype named Service Explorer was implemented. The model represents critical concepts such as value, costs, functions either of products or of service activities, and entities. Through its application to business cases such as selling washing machines, providing pay-per-wash service, and cleaning washing machines, the Service Explorer was proven to support designers as they describe and operate design objects. In the future we expect that the Service Explorer can help designers with generating new ideas.     

The value of storyboards in the product design process

In the realm of product design, communication between designer, client, design team and future users is of great importance. Throughout the design process, ideas and concepts are generated and must be conveyed to these people to evoke comments, judgement or acceptance, depending on the process phase. Storyboards are a valuable aid to the designer in this task by providing a common visual language that people from different backgrounds can ‘read’ and understand. However, the visualisation style of the storyboards influences the reactions. Where open and sketchy storyboards are inviting comments, sleek and detailed presentations can be overwhelming. Storyboards not only help the product designer to get a grip on target groups, context, product use and timing, but also in communicating about these aspects with all people involved. This paper is part of the 3AD design colloquium Creative connections [1].     

A computational framework for authoring and searching product design specifications

The development of product design specifications (PDS) is an important part of the product development process. Incompleteness, ambiguity, or inconsistency in the PDS can lead to problems during the design process and may require unnecessary design iterations. This generally results in increased design time and cost. Currently, in many organizations, PDS are written using word processors. Since documents written by different authors can be inconsistent in style and word choice, it is difficult to automatically search for specific requirements. Moreover, this approach does not allow the possibility of automated design verification and validation against the design requirements and specifications.In this paper, we present a computational framework and a software tool based on this framework for writing, annotating, and searching computer-interpretable PDS. Our approach allows authors to write requirement statements in natural language to be consistent with the existing authoring practice. However, using mathematical expressions, keywords from predefined taxonomies, and other metadata the author of PDS can then annotate different parts of the requirement statements. This approach provides unambiguous meaning to the information contained in PDS, and helps to eliminate mistakes later in the process when designers must interpret requirements. Our approach also enables users to construct a new PDS document from the results of the search for requirements of similar devices and in similar contexts. This capability speeds up the process of creating PDS and helps authors write more detailed documents by utilizing previous, well written PDS documents. Our approach also enables checking for internal inconsistencies in the requirement statements.     

Information frameworks for conceptual engineering design

An information modeling approach is used to gain an understanding of the information and decision content of conceptual engineering design. Information frameworks are presented that attempt to represent the key decisions made during conceptual design. Elements of the frameworks are derived from results from design theory and methodology and decision theory. Using a number of products, the frameworks are demonstrated in simulated design situations. The models provide an explicit, generic and consistent perspective for identifying the information content of conceptual designs.     

Creative conceptual design: Extending the scope by infused design

Many methods that support human creativity by manual or computational means have been proposed in the past. They rely on the assumption that following a certain process of reasoning might lead to generating ideas considered creative. We start by defining creativity as a capability that enables the creation of systems that are patentable. We review the state-of-the-art of creative conceptual design and organize it with a framework. Subsequently, we present a method called infused design that guarantees the generation of design solutions by transforming systems and methods from remote disciplines. In many cases, these solutions would be deemed creative. Finding these systems and their transformations is done through a process based on the underlying discrete mathematical representation. This process is partially supported by a computer tool.We describe the method of infused design and illustrate its operation through part of the results achieved until now, including designing a new active torque amplifier system. We further demonstrate its benefits through other examples. We discuss the relation of infused design with other creativity or design methods and conclude with future developments of the method.“A well-directed imagination is the source of great deeds.”Chinese proverb     

Expanding bottleneck management from manufacturing to product design and engineering processes

Bottlenecks inhibit the performance of companies. Up to now, bottleneck management research has concentrated on manufacturing processes, while neglecting product design and engineering processes. This research fills this gap through developing and testing of a new bottleneck management concept for product design and engineering processes. The new concept is developed using a system theory modelling approach and comprises of four bottleneck management counter measures. Two propositions were developed to test the concept through an event-discrete simulation model. The simulation is grounded on empirical data from three design-driven companies and tests the impact of the four bottleneck management counter measures on the performance of product design and engineering processes. The findings from the simulation confirm the applicability of the newly developed bottleneck concept to improve the performance of product design and engineering processes. In doing so, this research study expands bottleneck management for the first time from manufacturing to product design and engineering processes.     

Constraint-based functional design verification for conceptual design

In the early stages of mechanical product design, designers not only need to determine the physical structure of the design, but also need to verify that the design functions properly with the allowable values or ranges of values of the relevant design attributes. Existing work on design verification is either aimed at specific design problems, which are generally carried out at the downstream design stages, or aimed at deriving design behavior using a behavioral simulation approach. Functional design verification has largely been neglected by the research society. To tackle this problem, we propose a generic constraint-based approach that is based on a comprehensive functional design model. A number of strategies are proposed for the approach, including strategies for design variables reduction, variable dependency graph development, constraint propagation, and dynamic verification of a design over an assigned set of attributes (variables). The approach is implemented as part of a functional modeling design environment. A simple design verification case is presented to illustrate our approach.