A pilot-scale study on utilizing multi-anode/cathode microbial fuel cells (MAC MFCs) to enhance the power production in wastewater treatment

A new type of microbial fuel cell (MFC), multi-anode/cathode MFC (termed as MAC MFC) containing 12 anodes/cathodes were developed to harvest electric power treating domestic wastewater. The power density of MAC MFCs increased from 300 to 380 mW/m² at the range of the organic loading rates (0.19-0.66 kg/m³/day). MAC MFCs achieved 80% of contaminant removal at the hydraulic retention time (HRT) of 20 h but the contaminant removal deceased to 66% at the HRT of 5 h. In addition, metal-doped manganese dioxide (MnO₂) cathodes were developed to replace the costly platinum cathodes, and exhibited high power density. Cu-MnO₂ cathodes produced 465 mW/m² and Co-MnO₂ cathodes produced 500 mW/m². Due to the cathode fouling of the precipitation of calcium and sodium, a decrease in the power density (from 400 to 150 mW/m²) and an increase in internal resistance (R_in) (from 175 to 225 Ω) were observed in MAC MFCs.     

Impact of salinity on cathode catalyst performance in microbial fuel cells (MFCs)

Several alternative cathode catalysts have been proposed for microbial fuel cells (MFCs), but effects of salinity (sodium chloride) on catalyst performance, separate from those of conductivity on internal resistance, have not been previously examined. Three different types of cathode materials were tested here with increasingly saline solutions using single-chamber, air-cathode MFCs. The best MFC performance was obtained using a Co catalyst (cobalt tetramethoxyphenyl porphyrin; CoTMPP), with power increasing by 24 ± 1% to 1062 ± 9 mW/m² (normalized to the projected cathode surface area) when 250 mM NaCl (final conductivity of 31.3 mS/cm) was added (initial conductivity of 7.5 mS/cm). This power density was 25 ± 1% higher than that achieved with Pt on carbon cloth, and 27 ± 1% more than that produced using an activated carbon/nickel mesh (AC) cathode in the highest salinity solution. Linear sweep voltammetry (LSV) was used to separate changes in performance due to solution conductivity from those produced by reductions in ohmic resistance with the higher conductivity solutions. The potential of the cathode with CoTMPP increased by 17–20 mV in LSVs when the NaCl addition was increased from 0 to 250 mM independent of solution conductivity changes. Increases in current were observed with salinity increases in LSVs for AC, but not for Pt cathodes. Cathodes with CoTMPP had increased catalytic activity at higher salt concentrations in cyclic voltammograms compared to Pt and AC. These results suggest that special consideration should be given to the type of catalyst used with more saline wastewaters. While Pt oxygen reduction activity is reduced, CoTMPP cathode performance will be improved at higher salt concentrations expected for wastewaters containing seawater.     

Enhanced bioelectrochemical performance by NiCoAl-LDH/MXene hybrid as cathode catalyst for microbial fuel cell

In this work, NiCoAl-layered double hydroxide (LDH)/MXene was successfully prepared through straightforward hydrothermal method. NiCoAl-LDH was tightly and uniformly coated on MXene, forming a kind of porous structure. NiCoAl-LDH/MXene exhibited the (002) (012) (105) (100) crystal planes of hydrotalcite reflection. NiCoAl-LDH/MXene also showed superior catalytic oxygen reduction reaction (ORR) in response current according to electrochemical test (cyclic voltammetry (CV) etc.). The maximum power density and output voltage of NiCoAl-LDH/MXene as cathode in microbial fuel cell (MFC) was 362.404 mW/m² and 450 mV, respectively, which was 1.54 times of MXene-MFC (234.256 mW/m²) and 1.71 times of NiCoAl-LDH-MFC (211.56 mW/m²). The results indicated that NiCoAl-LDH/MXene was a kind of potential cathode catalyst for MFC and was full of future application.     

Investigating the effect of membrane layers on the cathode potential of air-cathode microbial fuel cells

This study investigates the effect of cation exchange membrane (CEM) diffusion layers on cathode potential behavior in microbial fuel cells based on a cobalt electrodeposited anode that works in actual industrial wastewater. The structural properties of the modified anode materials were evaluated using scanning electron microscopy (SEM), which showed a strong and clear biofilm layer on the anode surface. Additionally, the structural properties of the utilized cathode materials were evaluated using energy dispersive X-ray (EDX) spectrometry and field emission scanning electron microscopy (FE-SEM) techniques, which confirmed the transfer of cobalt ions through the CEM to the cathode surface. Finally, the performance of the modified anode material with various CEMs as diffusion layers was investigated in air-cathode microbial fuel cells. The results indicate that the metal electrodeposition strategy, which utilizes multiple CEM layers, enhanced the power and current generation by 498.2 and 455%, respectively. Moreover, the Columbic efficiency (CE) increased by 77%, 154.5%, and 232% for the MFC with one, two and three CEM layers, respectively.     

Using rhodium as a cathode catalyst for enhancing performance of microbial fuel cell

Rhodium with activated carbon as carbon base layer (Rh/AC) was exploited as an oxygen reduction reaction (ORR) catalyst to explore its applicability in microbial fuel cell (MFC). Four MFCs were fabricated using the Rh/AC catalyst, adopting varying Rh loadings of 0.5, 1.0 and 2.0 mg cm⁻² and without Rh on carbon felt cathode in order to understand the optimum loading of this catalyst to enhance the performance of MFC. The participation of Rh/AC in ORR was confirmed by cyclic voltammetry and electron impedance spectroscopy analysis, which supported the enhanced charge transfer capacity of the cathode modified with the prepared catalysts. Volumetric power density of MFC was found to be improved by 2.6 times when Rh/AC was used as cathode catalyst (9.36 W m⁻³) at a loading of 2.0 mg cm⁻² in comparison to the control MFC (3.65 W m⁻³) without Rh on the cathode. It was thus inferred that the increase in the Rh loading up to 2 mg cm⁻² can improve the performance of MFC significantly.     

Surface floating, air cathode, microbial fuel cell with horizontal flow for continuous power production from wastewater

A surface floating, air cathode, microbial fuel cell (MFC) with a horizontal flow is devised and characterized using glucose-based synthetic wastewater. The performance of the MFC is significantly affected by the current-collector of the electrodes. When graphite foil ribbon (150 cm) serves as the current-collector, the respective specific internal resistance and maximum power density are 0.362 Ω m⁻² and 124.0 W m⁻³. The internal resistance can be reduced by increasing the length of the current-collector. For a graphite ribbon current-collector 256 cm long, the specific internal resistance is only 0.187 Ω m⁻² and the maximum power density markedly increases to 253.6 W m⁻³; however, the maximum power density is affected by the current-collector material. When the current-collector is changed to a stainless-steel wire, the maximum power density is reduced to approximately 100 W m⁻³ because of its high liquid|solid interfacial impedance. During three continuous months of operation, issues such as leaking are not observed and as such, the MFC could be easily scaled-up for wastewater treatment by increasing the electrode size and stacking a number of cells without additional ohmic resistance.     

Analysis of microbial diversity of inocula used in a five-face parallelepiped and standard microbial fuel cells

This work had a double purpose: (i) to study the effect of sulphate-reducing (SR-In) and enriched (E-In) inocula on the characteristics of one-chamber standard microbial fuel cell (MFC-S) and parallelepiped cell and (ii) to analyze the bacterial communities in cells operated with either SR-In or E-In. The MFC-S of 150 mL consisted of one-chamber plexiglass cell with electrodes separated 7.8 cm. The MFC-P consisted of a parallelepiped built in plexiglass with a liquid volume of 270 mL. Five faces of this cell were fitted with ‘sandwich’ cathode–membrane–anode assemblages (CMA). The values of internal resistance (R_int) were 4602 and 687 Ω, for the MFC-S loaded with SR-In and E-In, respectively. The values of R_int were 400 and 84, and 292 and 80 Ω for the faces connected in series and parallel and the MFC-P loaded with SR-In and E-In, respectively. Parallel connection of cell faces also significantly improved the electrochemical characteristics of the P cell (higher powers). In general, use of E-In in both types of MFC lead to improved power densities compared to SR-In. Molecular biology analysis of microbial communities showed that the E-In was less diverse than SR-In (in terms of phyla). An electrochemically active bacterium Geovibrio ferrireducens belonging to phylum Deferribacteres was found in the E-In. Predominance of Deferribacteres was observed in the E-In. Members of this phylum were not found in the SR-In.     

Copper-phthalocyanine and nickel nanoparticles as novel cathode catalysts in microbial fuel cells

In this study, four different catalysts (i.e., carbon black, nickel nanoparticle (Ni)/C, Phthalocyanine/C and copper-phthalocyanine/C), were tested in a two-chamber Microbial Fuel Cell (MFC) and their performances were compared with Pt as the common cathode catalyst in MFC. The characterization of catalysts was done by TEM, XPS and EDX and their electrochemical characteristics were compared by cyclic voltammetry (CV) and Linear Sweep Voltammetry (LSV). The results proved that copper phthalocyanine and nickel nanoparticles are potential alternatives catalyst for Pt. Even copper-phthalocyanine generated power is almost the same as Pt. The CV and LSV results reported high electrochemical activity of these catalysts. The maximum power density and coulombic efficiency was achieved by copper-phthalocyanine/C as 118.2 mW/m² and 29.3%.     

Power generation and organics removal from wastewater using activated carbon nanofiber (ACNF) microbial fuel cells (MFCs)

Carbon-based materials are the most commonly used electrode material for anodes in microbial fuel cell (MFC), but are often limited by their surface areas available for biofilm growth and subsequent electron transfer process. This study investigated the use of activated carbon nanofibers (ACNF) as the anode material to enhance bacterial biofilm growth, and improve MFC performance. Qualitative and quantitative biofilm adhesion analysis indicated that ACNF exhibited better performance over the other commonly used carbon anodes (granular activated carbon (GAC), carbon cloth (CC)). Batch-scale MFC tests showed that MFCs with ACNF and GAC as anodes achieved power densities of 3.50 ± 0.46 W/m³ and 3.09 ± 0.33 W/m³ respectively, while MFCs with CC had a lower power density of 1.10 ± 0.21 W/m³ In addition, the MFCs with ACNF achieved higher contaminant removal efficiency (85 ± 4%) than those of GAC (75 ± 5%) and CC (70 ± 2%). This study demonstrated the distinct advantages of ACNF in terms of biofilm growth and electron transport. ACNF has a potential for higher power generation of MFCs to treat wastewaters.     

Power generation using polyaniline/multi‐walled carbon nanotubes as an alternative cathode catalyst in microbial fuel cells

Optimization of the cathode catalyst is critical to the study of microbial fuel cells (MFCs). By using the open circuit voltage and power density as evaluation standards, this study focused on the use of polyaniline (PANI)/multi‐walled carbon nanotube (MWNT) composites as cathode catalysts for the replacement of platinum (Pt) in an air‐cathode MFC, which was fed with synthetic wastewater. Scanning electron microscopy and linear scan voltammogram methods were used to evaluate the morphology and electrocatalytic activity of cathodes. A maximum power density of 476 mW/m² was obtained with a 75% wt PANI/MWNT composite cathode, which was higher than the maximum power density of 367 mW/m² obtained with a pure MWNT cathode but lower than the maximum power density of 541 mW/m² obtained with a Pt/C cathode. Thus, the use of PANI/MWNT composites may be a suitable alternative to a Pt/C catalyst in MFCs. PANI/MWNT composites were initially used as cathodic catalysts to replace Pt/C catalysts, which enhanced the power generation of MFCs and substantially reduced their cost. Copyright © 2014 John Wiley & Sons, Ltd.     

Carbon nanotube modified air-cathodes for electricity production in microbial fuel cells

The use of air-cathodes in microbial fuel cells (MFCs) has been considered sustainable for large scale applications, but the performance of most current designs is limited by the low efficiency of the three-phase oxygen reduction on the cathode surface. In this study we developed carbon nanotube (CNT) modified air-cathodes to create a 3-D electrode network for increasing surface area, supporting more efficient catalytic reaction, and reducing the kinetic resistance. Compared with traditional carbon cloth cathodes, all nanotube modified cathodes showed higher performance in electrochemical response and power generation in MFCs. Reactors using carbon nanotube mat cathodes showed the maximum power density of 329 mW m⁻²; more than twice that of the peak power obtained with carbon cloth cathodes (151 mW m⁻²). The addition of Pt catalysts significantly increased the current densities of all cathodes, with the maximum power density obtained using the Pt/carbon nanotube mat cathode at 1118 mW m⁻². The stable maximum power density obtained from other nanotube coated cathodes varied from 174 mW m⁻² to 522 mW m⁻². Scanning electron micrographs showed the presence of conductive carbon nanotube networks on the CNT modified cathodes that provide more efficient oxygen reduction.     

Comparing the performance of microbial fuel cell with mechanical aeration and photosynthetic aeration in the cathode chamber

In this study, the cathode chamber of the microbial fuel cell (MFC) was aerated using the photosynthetic aeration method and was compared with the mechanical aeration method in terms of power generation. Light energy for photosynthetic aeration was supplied in different regimes. The dissolved oxygen of 8.0–9.0 mg/L in the cathode chamber under mechanical aeration was increased to 10.0–11.0 mg/L under photosynthetic aeration of continuous light supply. The maximum power density obtained in the mechanical aeration was increased by 34.5% when photosynthetic aeration employed. Also, the algal assisted cathodic reaction under photosynthetic aeration reduced the internal resistance of the cell by 13.7%. To simulate with natural sun lighting conditions, 12/12 h of dark/light regime was tested to observe the stability of the MFC. During the light phase, microalgae carried out photosynthesis and provided the oxygen required for the cathodic reaction while in the dark phase, the voltage in the cell dropped due to the respiration by microalgae. The dissolved oxygen level dropped to 6.5–7.5 mg/L during the dark phase. Cathode chamber was also operated under 32/32 h of light/dark regime to observe the voltage variation under longer cycles. A higher voltage drop was observed in 32/32 h light/dark regime, as compared with 12/12 h of light/dark regime. Biomass productivity of 0.58 g/L/day was achieved in the MFC conducted under continuous light. It was reduced to 0.51, and 0.39 g/L/day under 12/12 h, and 32/32 h of light/dark regimes, respectively. The results suggested that photosynthetic aeration has the potential to achieve better power generation in the cell than mechanical aeration with an additional advantage of simultaneous microalgal biomass production.     

Synthesis of bimetallic iron ferrite Co0.5Zn0.5Fe2O4 as a superior catalyst for oxygen reduction reaction to replace noble metal catalysts in microbial fuel cell

A low-cost electrochemically active oxygen reduction reaction (ORR) catalyst is obligatory for making microbial fuel cells (MFCs) sustainable and economically viable. In this endeavour, a highly active surface modified ferrite, with Co and Zn bimetal in the ratio of 1:1 (w/w), Co_0.5Zn_0.5Fe₂O₄ was synthesised using simple sol-gel auto combustion method. Physical characterisation methods revealed a successful synthesis of nano-scaled Co_0.5Zn_0.5Fe₂O₄. For determination of ORR kinetics of cathode, using Co_0.5Zn_0.5Fe₂O₄ catalyst, electrochemical studies viz. cyclic voltammetry and electrochemical impedance spectroscopy were conducted, which demonstrated excellent reduction current response with less charge transfer resistance. These electrochemical properties were observed to be comparable with the results obtained for cathode using 10% Pt/C as a catalyst on the cathode. The MFC using Co_0.5Zn_0.5Fe₂O₄ catalysed cathode could produce a maximum power density of 21.3 ± 0.5 W/m³ (176.9 ± 4.2 mW/m²) with a coulombic efficiency of 43.3%, which was found to be substantially higher than MFC using no catalyst on the cathode 1.8 ± 0.2 W/m³ (15.2 ± 1.3 mW/m²). Also, the specific power recovery per unit cost for MFC with Co_0.5Zn_0.5Fe₂O₄ catalysed cathode was found to be 4 times higher as compared to Pt/C based MFC. This exceptionally low-cost cathode catalyst has enough merit to replace costly cathode catalyst, like platinum, for scaling up of the MFCs.     

Power generation using an activated carbon fiber felt cathode in an upflow microbial fuel cell

An activated carbon fiber felt (ACFF) cathode lacking metal catalysts is used in an upflow microbial fuel cell (UMFC). The maximum power density with the ACFF cathode is 315 mW m⁻², compared to lower values with cathodes made of plain carbon paper (67 mW m⁻²), carbon felt (77 mW m⁻²), or platinum-coated carbon paper (124 mW m⁻², 0.2 mg-Pt cm⁻²). The addition of platinum to the ACFF cathode (0.2 mg-Pt cm⁻²) increases the maximum power density to 391 mW m⁻². Power production is further increased to 784 mW m⁻² by increasing the cathode surface area and shaping it into a tubular form. With ACFF cutting into granules, the maximum power is 481 mW m⁻² (0.5 cm granules), and 667 mW m⁻² (1.0 cm granules). These results show that ACFF cathodes lacking metal catalysts can be used to substantially increase power production in UMFC compared to traditional materials lacking a precious metal catalyst.     

A review on carbon and non-precious metal based cathode catalysts in microbial fuel cells

Microbial fuel cells, an emerging technology has been paid a great attention in recent years, due to its unique advantages in treating wastewater to portable water, together with the generation of useful electricity, with the help of bio-active anodes and electrochemical cathodes, simultaneously. When applying this technology in a practical scale, the indigenous bacteria present in the wastewater catalyze the breakdown of organic matter in the anode compartment, with generation of electrons and in the cathode compartment an oxidant, usually the oxygen present in the air, take the electron and reduce to water (oxygen reduction reaction, ORR). An ideal ORR catalyst should be highly active, durable, scalable, and most importantly it should be cost effective. Generally, platinum-based catalyst is utilized, however, due to the high cost of Pt based catalysts, many cheap, cost effective catalyst have been identified as efficient ORR catalyst. Carbon based catalysts known to possess good electronic conductivity, desirable surface area, high stability, together when doped with heteroatoms and cheap metals is found to remarkably enhance the ORR activity. Although a lot of research has been done in view of developing carbon based cheap, cost-effective catalysts, still their collective information has not been reviewed. In this article we anticipate reviewing various non-precious metal and metal-free catalysts that are synthesized and investigated for MFCs, factors that affect the ORR activity, catalyst designing strategies, membranes utilized for MFCs, together with the cost comparison of non-precious and metal-free catalysts with respect to Pt based catalysts have been summarized. We anticipate that this review could offer researchers an overview of the catalyst developed so far in the literatures and provides a direction to the young researchers.     

Application of synthesized porous graphitic carbon nitride and it's composite as excellent electrocatalysts in microbial fuel cell

The performance of microbial fuel cells (MFCs) consisting of exfoliated porous graphitic carbon nitride (ep-GCN) and its composite with acetylene black (AB) as cathode catalyst is evaluated. The cyclic voltammetry and electrochemical impedance spectroscopy of composite ep-GCN-AB indicated excellent oxygen reduction reaction activity and comparable charge transfer resistance with respect to Pt–C. The absence of X-ray diffraction peak at 2θ = 13° (corresponding to stacked structure of bulk GCN) indicated reduction in thickness. Four MFCs were operated with simulated wastewater with chemical oxygen demand (COD) of 3000 mg L⁻¹. The maximum power densities of MFC-GAB (14.74 ± 0.17 W m⁻³), MFC-PAB (15.68 ± 0.58 W m⁻³) and MFC-G (12.47 ± 0.30 W m⁻³) using ep-GCN-AB, Pt–C and ep-GCN electrocatalyst, respectively, were 2.6, 2.7 and 2.2 times higher than MFC-AB operated with only acetylene black coated cathode. The investigation demonstrates that ep-GCN and its composites can be utilized as excellent cathode catalysts in MFCs at 20 folds lesser cost than Pt–C.     

Anodic inoculum pre-treatment by extracts of Azadirachta indica leaves and Allium sativum peels for improved bioelectricity recovery from microbial fuel cell

The electrogenic bacterial consortia enrichment in the anodic chamber play a crucial role in determining the efficiency of microbial fuel cell (MFC). In order to use mix anaerobic culture enriched with active electrogenic species as inoculum, suppression of methanogens is important. This investigation focuses on potential of extracts of Azadirachta indica (Neem) leaves and Allium sativum (Garlic) peels in inhibiting activity of methanogenic microorganisms in the mixed anaerobic sludge. Specific methane yields of sludge treated with neem leaves extract, garlic peel extract and untreated sludge were found to be 0.068 ± 0.08 L CH₄/g VSS.d, 0.073 ± 0.08 L CH₄/g VSS.d, and 0.193 ± 0.08 L CH₄/g VSS.d, respectively. However, the MFC operated with these pre-treated inoculums gave respective power densities of 5.6 W/m³, 5.0 W/m³, and 2.65 W/m³, respectively. Hence, it can be inferred that pre-treatment of mixed anaerobic sludge using neem leaves and garlic peels extract can be effective in enhancing power produced from MFCs.     

Carbon supported nickel-phthalocyanine/MnOx as novel cathode catalyst for microbial fuel cell application

Performance of microbial fuel cells (MFCs) with carbon supported nickel phthalocyanine (NiPc)MnO_x composite (MFC-1) and nickel phthalocyanine (MFC-2) incorporated cathode was compared with a control MFC with non-catalysed carbon felt as cathode (MFC-3) and MFC-4 having Pt on cathode (as benchmark reference control). MFC-1 exhibited power density of 8.02 Wm^?3, which was four folds higher than control MFC-3 (2.08 Wm^?3) and 1.14 times higher than MFC-2 (6.97 Wm^?3). Coulombic efficiency of 30.3% obtained in MFC-1 was almost double of that obtained for control MFC-3 and it was 5.4% lesser as compared to MFC-4 (35.7%). Linear sweep voltammetry study of cathodes revealed that NiPc-MnO_x could enhance the electrocatalytic activity of oxygen reduction reaction (ORR) in comparison to control cathode. However, the power recovery from MFC-1 was noted little lower than what obtained from MFC-4 (10.58 Wm^?3), however the cost normalized power was two times higher than Pt catalyst on cathode. Thus, NiPc-MnO_x based catalyst developed in this study has potential to enhance ORR in cathodes of MFCs in order to harvest more power.     

Polyaniline/carbon black composite-supported iron phthalocyanine as an oxygen reduction catalyst for microbial fuel cells

Polyaniline/carbon black (PANI/C) composite-supported iron phthalocyanine (FePc) (PANI/C/FePc) has been investigated as a catalyst for the oxygen reduction reaction (ORR) in an air-cathode microbial fuel cell (MFC). The electrocatalytic activity of the PANI/C/FePc toward the ORR is evaluated using cyclic voltammogram and linear scan voltammogram methods. In comparison with that of carbon-supported FePc electrode, the peak potential of the ORR at the PANI/C/FePc electrode shifts toward positive potential, and the peak current is greatly increased, suggesting the enhanced activity of FePc absorbed onto PANI/C. Additionally, the results of the MFC experiments show that PANI/C/FePc is well suitable to be the cathode material for MFCs. The maximum power density of 630.5 mW m⁻² with the PANI/C/FePc cathode is higher than that of 336.6 mW m⁻² with the C/FePc cathode, and even higher that that of 575.6 mW m⁻² with a Pt cathode. Meanwhile, the power per cost of the PANI/C/FePc cathode is 7.5 times greater than that of the Pt cathode. Thus, the PANI/C/FePc can be a potential alternative to Pt in MFCs.     

Assessment of immobilized cell reactor and microbial fuel cell for simultaneous cheese whey treatment and lactic acid/electricity production

Two biological methods for treatment of cheese whey and concentrated cheese whey were investigated in this research. As the first method, fermentation of cheese whey for production of lactic acid, in an immobilized cell reactor (ICR) was successfully carried out. The immobilisation of Lactobacillus bulgaricus was performed by the enriched cells cultured media harvested at exponential growth phase. Furthermore, the FTIR analysis has been done to prove the production of lactic acid. The COD removal during the continuous process for both whey and concentrated whey was above 70% which showed the capability of reaction for wastewater treatment. The cells were immobilised by sodium alginate as a perfect polymer in this regard. The maximum produced lactic acid from whey was 10.7 g l^?1 at 0.125 h^?1 and 19.5 g l^?1 from concentrated whey at 0.063 h^?1. Finally it can be concluded that the process is efficient for lactic acid production and COD removal simultaneously. As the second studied method, whey and concentrated cheese whey were used as the sources of carbon in a microbial fuel cell. The power densities of 188.8 and 288.12 mW m^?2 were recorded for whey-fed and concentrated whey-fed MFCs while the COD removal were 95% and 86% respectively. Biological wastewater treatment can be a very efficient alternative for traditional wastewater treatment which selecting any and or integrating of them depends on specific applications needed to be achieved.